CN206229798U - Glue bucket automatic rinser - Google Patents
Glue bucket automatic rinser Download PDFInfo
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- CN206229798U CN206229798U CN201621187665.9U CN201621187665U CN206229798U CN 206229798 U CN206229798 U CN 206229798U CN 201621187665 U CN201621187665 U CN 201621187665U CN 206229798 U CN206229798 U CN 206229798U
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- glue bucket
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Abstract
The utility model provides a kind of glue barrel automatic rinser, including multiple fixed and spray equipments, is sprayed for fixing glue bucket and to glue bucket inside；Frame, for supporting fixed and spray equipment；Pneumatic means, glue bucket for promoting fixing device, fixed or unclamped；Circulating water chennel, for containing circulation fluid；Liquid-adding device, realizes the circulation and washing of circulation fluid；Electric controlling assembly, the whole automatic cleaning process of control.By automatic cleaning mode, a small amount of operating personnel are only needed, reduce human cost.Space-closed in bucket, can improve washing pressure, reduce scavenging period and water consumption.Washings can also reuse reduction water consumption.Operated in closing space by making current, it is possible to decrease air humidity and temperature in room, improve working environment, reduce air-conditioning system load, reduce the quantity of microorganism.Automatic cleaning mode whole process is by programme-control, it is ensured that the stability of cleaning quality.
Description
Technical field
The utility model belongs to cleaning machinery, specifically, is related to a kind of glue bucket automatic rinser.
Background technology
In glue industry, substantial amounts of glue bucket is generally required, especially in the production of capsule shell, to skin during due to processing
The temperature requirement of glue is very strict, and hide glue is in a liquid state at relatively high temperatures, is easy to processing to use, it is necessary to glue after having used
Bucket is cleaned.Current glue bucket cleaning uses artificial cleaning way, by the hand-held water pipe cleaning glue bucket of workman, by glue bucket bottom
Put Jiao Kou to discharge water, artificial cleaning way human cost is higher；Cleaning quantity is more, and labour intensity is big；Glue bucket must use hot water
Cleaning, and due to glue cooling, be bonded on glue bucket wall, easy cleaning using 80 DEG C or so of hot water, it is necessary to not carry out soaking clear
Wash.Simultaneously as artificial cleaning needs glue bucket to open wide, cause room air temperature and humidity to improve, cause working environment compared with
Difference, increased air-conditioning system load, and the water remained on ground provides condition to microbial reproduction, influences whole clean area
Production environment；Consider personal security, artificial cleaning hydraulic pressure can not be too big, it is therefore desirable to increases washing time and water, causes to use
Water is more, and the used time is more long；Influenceed by personnel's technical ability and phychology, artificial cleaning way is difficult to keep the stabilization of cleaning quality, if glue
Bucket is not washed clean clearly, can influence product quality.
Utility model content
The utility model provides a kind of glue bucket automatic rinser, by automatic cleaning mode, only needs a small amount of operating personnel
, human cost is reduced, reduce labour intensity.Space-closed in bucket, can improve washing pressure, reduce scavenging period and use
Water.Washings can also reuse reduction water consumption.Operated in closing space by making current, it is possible to decrease in room
Air humidity and temperature, improve working environment, reduce air-conditioning system load, reduce the quantity of microorganism.Automatic cleaning mode is complete
Journey is by programme-control, it is ensured that the stability of cleaning quality.
In order to solve the above technical problems, the utility model is achieved using following technical scheme：
A kind of glue bucket automatic rinser, including,
Multiple is fixed and spray equipment, is sprayed for fixing glue bucket and to glue bucket inside；
Frame, for supporting the fixation and spray equipment；
Pneumatic means, glue bucket for promoting fixing device, fixed or unclamped；
Circulating water chennel, for containing circulation fluid；
Liquid-adding device, realizes the circulation and washing of circulation fluid；
Electric controlling assembly, the whole automatic cleaning process of control.
In above-mentioned technical proposal of the present utility model, also with following technical characteristic：
Wherein, the fixation includes bung, backstop frame with spray equipment, and spray head, the spray are set on the bung
Head is provided with shower valve.
Wherein, frame is made of stainless steel, and the pneumatic means uses cylinder, the cylinder to be fixed on the stainless steel
In frame.
Wherein, the electric controlling assembly sets guidance panel and coordinates low-voltage electrical apparatus structure using PLC as central controller
Into control system.
Wherein, the circulating water chennel determines size according to the water consumption of equipment, is made of stainless steel, and circulating water chennel is provided with
Tank water intaking valve, drain valve of wash tank；
Circulating water chennel includes sink and disinfection trough two parts, and sink is provided with sink circulating valve, sink bottom valve, washes
Wash groove steam valve；Disinfection trough is provided with disinfection trough circulating valve, disinfection trough bottom valve, disinfection trough steam valve, according to water consumption size and setting
Standby size is using lift, the pump of the suitable stainless steel of power as hydrodynamic force source.
Wherein, the liquid-adding device includes circulating pump, cleaning solution drawing liquid pump, thimerosal drawing liquid pump, pipeline, back-water valve (BWV), total
Draining valve and pure water valve；According to water consumption size using suitable lift, the plug-in type drawing liquid pump of power, coordinate suitable bore
Pipeline.
Wherein, the height of the circulating water chennel is lower than glue bucket washing station, takes the side drawn water and flow automatically with circulating pump, backwater
Formula is circulated.
The auto-cleaning method of above-mentioned glue bucket automatic rinser, its workflow uses following steps：
（1）Glue bucket is fixed to washing station；
（2）Prepare washings；
（3）Circulation washing；
（4）Prepare disinfectant；
（5）Circulation sterilization；
（6）Pure water cleaning removal residual disinfectancy liquid；
（7）Bung resets, and cleaning terminates.
Specifically, automatic cleaning step is specific as follows：
Step（1）In, shift glue bucket onto washing station, glue bucket rear side is put Jiao Kou and is stretched by backstop frame backstop, glue bucket bottom
Enter in return flume, press correspondence station button, the bung above station promotes lower cover on glue bucket, with bung one in pneumatic means
The spray head of body is stretched into glue bucket；
Step（2）In, after automatic cleaning system is actuated to by operator panel buttons, whole automatic cleaning process is by electricity
Gas control assembly is automatically controlled, and is first turned on tank water intaking valve, sink circulating valve, and at this moment hot water or running water are entered by tank
Water valve-sink circulating valve pours into sink until liquid level sensor exports signal in place, the closing of tank water intaking valve；Then it is automatic
Sink bottom valve is opened, circulating pump, sink steam valve, system starts the cycle over heating, starts cleaning solution drawing liquid pump, cleaning solution quilt
Injection sink；When system judges that water temperature and conductivity value reach setting value and then close sink circulating valve, now washings
It is ready for ready；
Step（3）In, washed according to selecting the requirement system of bucket to open correspondence shower valve, the discharge of follow procedure design requirement
Part backwater, then opens back-water valve (BWV), and system is circulated washing, and washings are reused so as to the amount of conserving water, washing
Time closes to circulating pump, sink bottom valve is stopped after setting value, opens tank water intaking valve, starts circulating pump flushing line and glue
Bucket, after washing time to setting value, closes shower valve, back-water valve (BWV) and stops circulating pump；
Step（4）In, disinfection trough circulating valve is opened, system passes through tank water intaking valve -- and disinfection trough circulating valve is noted to disinfection trough
Water, when liquid level sensor output, signal then closes tank water intaking valve in place, opens disinfection trough bottom valve, and disinfection trough steam valve starts
Circulating pump, disinfection trough starts the cycle over heating, starts thimerosal drawing liquid pump, thimerosal injection disinfection trough, when conductivity value to setting
Value then stops injection thimerosal, and temperature to setting value is then closed disinfection trough steam valve and stops steam heating, is then shut off disinfection trough
Circulating valve, now disinfectant be ready for ready.
Step（5）In, to open shower valve and glue bucket is sterilized, disinfecting time to setting value, system closes disinfection trough bottom valve.
Step（6）In, stop circulating pump and wait 50-70s, then open pure water valve and glue bucket is cleaned, remove residual disinfectancy
Liquid, washing time and number of times are rinsed and are terminated to close pure water valve by program setting；
Step（7）In, then wait 4-6s bungs to reset, whole service end cycle.
Compared with prior art, advantage of the present utility model and good effect be, compared with original artificial cleaning way：
（1）Glue bucket automatic rinser can reduce personnel amount by automation mechanized operation, effectively reduce human cost；
（2）Operating personnel need to only be operated by man-machine interface, reduce labour intensity；
（3）Current are operated in closing space, and room environment is not influenceed, so as to environment temperature and wet will not be improved
Degree, improves working environment, reduces air-conditioning system load, reduces microbial growth.
（4）Water consumption and washing time can be reduced by increasing hydraulic pressure, is recycled by washings and is reduced water resource
Consumption；
（5）By programming automation control, it is to avoid the influence of personnel's technical ability and phychology, it is ensured that the stabilization of cleaning quality
Property, it is to avoid the harmful effect that cleaning quality is produced to subsequent product.
A series of concept of reduced forms is introduced in utility model content part, this will be in specific embodiment part
Middle further description.The utility model content part is not meant to attempt to limit technical scheme required for protection
Key feature and essential features, the protection domain for attempting to determine technical scheme required for protection is not meant that more.
Below in conjunction with accompanying drawing, advantages and features of the present utility model are described in detail.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing：
Fig. 1 is the overall structure front view of glue bucket automatic rinser specific embodiment described in the utility model；
Fig. 2 is the overall structure top view of glue bucket automatic rinser specific embodiment described in the utility model；
Fig. 3 is the washing status architecture schematic diagram of glue bucket automatic rinser specific embodiment described in the utility model；
Fig. 4 is glue bucket automatic rinser auto-cleaning method schematic flow sheet described in the utility model.
Specific embodiment
In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with accompanying drawing and implementation
Example is described in further detail to the utility model.It should be appreciated that embodiment described herein is only used to explain this reality
With new, it is not used to limit the utility model.
In the following description, a large amount of concrete details are given and the utility model is more thoroughly managed to provide
Solution.It will be apparent, however, to one skilled in the art that the utility model can be without one or more of these thin
Save and be carried out.In other examples, in order to avoid obscuring with the utility model, for more well known in the art
Technical characteristic is not described.
In order to thoroughly understand the utility model, detailed structure will be proposed in following description.Obviously, the utility model
Execution be not limited to the specific details that those skilled in the art is familiar with.Preferred embodiment of the present utility model is retouched in detail
State it is as follows, but except these detailed description in addition to, the utility model can also have other embodiment.
Embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.
The utility model embodiment provides a kind of glue bucket automatic rinser and auto-cleaning method, substitutes existing artificial
Cleaning method, automation is all realized using PLC central controller；Washed using circulation simultaneously, saved water consumption；Protect simultaneously
Cleaning quality is demonstrate,proved.Specifically,
It is according to the utility model glue bucket one overall structure of specific embodiment of automatic rinser with reference to shown in Fig. 1,2
Schematic diagram, in Fig. 1, A represents glue bucket to be cleaned, glue bucket automatic rinser, including four fixations and spray equipment 10, uses respectively
In fixing glue bucket A and to being sprayed inside glue bucket A；Frame 20, for supporting fixed and spray equipment 10；Pneumatic means 30,
For promoting fixing device, glue bucket A is fixed or unclamped；Circulating water chennel 40, for containing circulation fluid；Liquid-adding device 50, realizes
The circulation of circulation fluid and washing；Electric controlling assembly, the whole automatic cleaning process of control.
Wherein, each is fixed includes bung 11, backstop frame 12 with spray equipment 10, and spray head 13, spray are set on bung 11
Drench first 13 and be provided with shower valve.Frame 20 is made of stainless steel, and pneumatic means 30 uses cylinder, and number adaptation spray equipment is more
Individual cylinder is fixed in stainless steel frame 20.
Wherein, electric controlling assembly sets guidance panel and coordinates low-voltage electrical apparatus to constitute control using PLC as central controller
System processed, sets multiple operation buttons on guidance panel.
Wherein, circulating water chennel 40 determines size according to the water consumption of equipment, is made of stainless steel, and circulating water chennel 40 is provided with
Tank water intaking valve V1, drain valve of wash tank V8；
Circulating water chennel 40 includes sink 41 and the two parts of disinfection trough 42, and sink 41 is provided with sink circulating valve V2, washes
Wash bottom land valve V3, sink steam valve V4；Disinfection trough 42 is provided with disinfection trough circulating valve V5, disinfection trough bottom valve V6, disinfection trough steam
Valve V7, the pump of lift, the suitable stainless steel of power is used as hydrodynamic force source according to water consumption size and equipment size.
Wherein, liquid-adding device 50 includes circulating pump P1, cleaning solution drawing liquid pump P2, thimerosal drawing liquid pump P3, pipeline, back-water valve (BWV)
51st, total draining valve 52 and pure water valve 53；According to water consumption size using suitable lift, the plug-in type drawing liquid pump of power, coordinate
The pipeline of suitable bore.
Wherein, the height of circulating water chennel 40 is lower than glue bucket A washing stations, takes the side drawn water and flow automatically with circulating pump, backwater
Formula is circulated.
With reference to shown in Fig. 3,4, the auto-cleaning method of above-mentioned glue bucket automatic rinser, workflow uses following steps：
（1）Glue bucket is fixed to washing station, as shown in Figure 3；
（2）Prepare washings；
（3）Circulation washing；
（4）Prepare disinfectant；
（5）Circulation sterilization；
（6）Pure water cleaning removal residual disinfectancy liquid；
（7）Bung resets, and cleaning terminates.
Specifically, as shown in figure 4, automatic cleaning step is specific as follows：
Step（1）In, shift glue bucket A onto washing stations, glue bucket A rear sides put glue in bottom by the backstop of backstop frame 12, glue bucket A
Mouth is stretched into return flume, presses correspondence station button, and the bung 11 above station promotes lower cover in glue in the cylinder of pneumatic means 30
On bucket A, as shown in figure 3, being stretched into glue bucket with the spray head 13 of the one of bung 11；
Step（2）In, after automatic cleaning system is actuated to by operator panel buttons, whole automatic cleaning process is by electricity
Gas control assembly is automatically controlled, and is first turned on tank water intaking valve V1, sink circulating valve V2, and at this moment hot water or running water pass through
V1-V2 pours into sink 41 until liquid level sensor exports signal in place, tank water intaking valve V1 closings；Then washing is automatically opened up
Bottom land valve V3, circulating pump P1, sink steam valve V4, system start the cycle over heating, start cleaning solution drawing liquid pump P2, cleaning solution quilt
Injection sink 41；When system judges that water temperature and conductivity value reach setting value and then close sink circulating valve V2, now wash
Wash water be ready for it is ready；
Step（3）In, washed according to selecting the requirement system of bucket to open correspondence shower valve, the discharge of follow procedure design requirement
Part backwater, then opens back-water valve (BWV) 51, and system is circulated washing, and washings are reused so as to the amount of conserving water, wash
Wash the time to be closed to circulating pump P1, sink bottom valve V3 is stopped after setting value, open tank water intaking valve V1, start circulating pump P1 and rinse
Pipeline and glue bucket A, after washing time to setting value, close shower valve, back-water valve (BWV) 51 and stop circulating pump P1；
Step（4）In, disinfection trough circulating valve V5 is opened, system, to the water filling of disinfection trough 42, works as level sensing by V1--V5
Signal then closes tank water intaking valve V1 in place for device output, opens disinfection trough bottom valve V6, disinfection trough steam valve V7, starts circulating pump
P1, disinfection trough 42 starts the cycle over heating, starts thimerosal drawing liquid pump P3, thimerosal injection disinfection trough 42, when conductivity value is to setting
Definite value then stops injecting thimerosal, and temperature to setting value is then closed disinfection trough steam valve V7 and stops steam heating, is then shut off disappearing
Poison tank circulating valve V5, now disinfectant be ready for ready；
Step（5）In, shower valve is opened to glue bucket A sterilizations, disinfecting time to setting value, system closes disinfection trough bottom valve
V6；
Step（6）In, stop circulating pump P1 and wait 60s, pure water valve 53 is then opened to glue bucket A cleanings, removal residual disappears
Venom, washing time and number of times are rinsed and are terminated to close pure water valve 53 by program setting；
Step（7）In, then wait 5s bungs 11 to be driven by cylinder control and reset, whole service end cycle.
Glue bucket at different station can simultaneously be washed or be distributed washing, selected according to actual conditions.
The above, is only preferred embodiment of the present utility model, is not to make other forms to the utility model
Limitation, any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as equivalent
The Equivalent embodiments of change.But it is every without departing from technical solutions of the utility model content, according to technology reality of the present utility model
Any simple modification, equivalent variations and remodeling that confrontation above example is made, still fall within the guarantor of technical solutions of the utility model
Shield scope.
Claims (7)
1. a kind of glue bucket automatic rinser, it is characterised in that including,
Multiple is fixed and spray equipment, is sprayed for fixing glue bucket and to glue bucket inside；
Frame, for supporting the fixation and spray equipment；
Pneumatic means, glue bucket for promoting fixing device, fixed or unclamped；
Circulating water chennel, for containing circulation fluid；
Liquid-adding device, realizes the circulation and washing of circulation fluid；
Electric controlling assembly, the whole automatic cleaning process of control.
2. according to claim 1 glue bucket automatic rinser, it is characterised in that：The fixation and spray equipment include bung,
Backstop frame, sets spray head on the bung, the spray head is provided with shower valve.
3. according to claim 1 glue bucket automatic rinser, it is characterised in that：The frame is made of stainless steel；It is described
Pneumatic means uses cylinder, the cylinder to be fixed in the stainless steel frame.
4. according to claim 1 glue bucket automatic rinser, it is characterised in that：The electric controlling assembly uses PLC conducts
Central controller, sets guidance panel and coordinates low-voltage electrical apparatus to constitute control system.
5. according to claim 1 glue bucket automatic rinser, it is characterised in that：The circulating water chennel be provided with tank water intaking valve,
Drain valve of wash tank；
The circulating water chennel includes sink and disinfection trough two parts, and the sink is provided with sink circulating valve, sink bottom
Valve, sink steam valve；The disinfection trough is provided with disinfection trough circulating valve, disinfection trough bottom valve, disinfection trough steam valve.
6. according to claim 1 glue bucket automatic rinser, it is characterised in that：The liquid-adding device includes circulating pump, washing
Liquid drawing liquid pump, thimerosal drawing liquid pump, pipeline, back-water valve (BWV), total draining valve and pure water valve.
7. according to claim 1 glue bucket automatic rinser, it is characterised in that：The height of the circulating water chennel is cleaned than glue bucket
Station is low, takes the mode flow automatically with circulating pump, backwater of drawing water to circulate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621187665.9U CN206229798U (en) | 2016-11-04 | 2016-11-04 | Glue bucket automatic rinser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621187665.9U CN206229798U (en) | 2016-11-04 | 2016-11-04 | Glue bucket automatic rinser |
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| Publication Number | Publication Date |
|---|---|
| CN206229798U true CN206229798U (en) | 2017-06-09 |
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ID=58991103
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621187665.9U Active CN206229798U (en) | 2016-11-04 | 2016-11-04 | Glue bucket automatic rinser |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106345775A (en) * | 2016-11-04 | 2017-01-25 | 青岛益青药用胶囊有限公司 | Automatic cleaning machine and automatic cleaning method for glue barrel |
| CN108080191A (en) * | 2018-01-22 | 2018-05-29 | 顺德职业技术学院 | A kind of spray equipment for sofa plank |
| CN111644437A (en) * | 2020-07-02 | 2020-09-11 | 红云红河烟草(集团)有限责任公司 | Rubber cylinder cleaning device |
-
2016
- 2016-11-04 CN CN201621187665.9U patent/CN206229798U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106345775A (en) * | 2016-11-04 | 2017-01-25 | 青岛益青药用胶囊有限公司 | Automatic cleaning machine and automatic cleaning method for glue barrel |
| CN108080191A (en) * | 2018-01-22 | 2018-05-29 | 顺德职业技术学院 | A kind of spray equipment for sofa plank |
| CN111644437A (en) * | 2020-07-02 | 2020-09-11 | 红云红河烟草(集团)有限责任公司 | Rubber cylinder cleaning device |
| CN111644437B (en) * | 2020-07-02 | 2024-05-31 | 红云红河烟草(集团)有限责任公司 | Rubber cylinder cleaning device |
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