CN206225768U - A cam pin module - Google Patents
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- CN206225768U CN206225768U CN201621202083.3U CN201621202083U CN206225768U CN 206225768 U CN206225768 U CN 206225768U CN 201621202083 U CN201621202083 U CN 201621202083U CN 206225768 U CN206225768 U CN 206225768U
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Abstract
Description
技术领域technical field
本实用新型涉及电子行业加工设备技术领域,尤其涉及一种连接器插针的凸轮插针设备。The utility model relates to the technical field of processing equipment in the electronic industry, in particular to a cam pin insertion device for connector pins.
背景技术Background technique
随着电子产品大量普及及快速发展,对于用于电子产品之间的电子连接部件的需求也越来越大。电子连接部件的座体一般以塑胶注塑成型,即HOUSING(塑胶壳),在塑胶壳的主体上设置有用来插设端子的圆孔。对端子的插设,最传统的方式是以手工方式将端子一一插入圆孔内。后来,人们采用插针机来进行插端子工作。传统插针机的加工转速通常只能达到每分钟300~400转,生产效率低下。With the popularization and rapid development of electronic products, the demand for electronic connection components between electronic products is also increasing. The seat body of the electronic connection part is generally molded by plastic injection, that is, HOUSING (plastic shell), and a round hole for inserting a terminal is provided on the main body of the plastic shell. For terminal insertion, the most traditional way is to manually insert the terminals into the round holes one by one. Later, people used pin insertion machines to perform terminal insertion work. The processing speed of the traditional pin insertion machine usually can only reach 300~400 revolutions per minute, and the production efficiency is low.
而随着电子产品的飞速发展,且大多数电子产品都朝着更小、更精密地方向发展,这就使得人们对连接器端子的小型化、高密度化都提出了更高的要求,而显然传统插针机已无法满足人们的加工需求。接着就出现了高速自动凸轮插针机,基本原理是通过马达带动凸轮作为动力来完成插针,如专利号为ZL 201310310304.3的发明专利公开了一种高速凸轮插针机,其采用了三套凸轮的结构,即夹紧定位和裁切均采用凸轮驱动,其缺点在于,第一,凸轮的制作极为精密,三套凸轮需要较高的成本,其控制结构也比较复杂,精度较低;第二,由于凸轮数量过多,导致速度还是不够快,制约了插针的效率;第三,设备运行过程中的稳定性较差,这也会影响插针效果。With the rapid development of electronic products, and most electronic products are developing towards smaller and more precise directions, this makes people put forward higher requirements for the miniaturization and high density of connector terminals, and Obviously, the traditional pin insertion machine can no longer meet people's processing needs. Then came the high-speed automatic cam needle insertion machine. The basic principle is to use the motor to drive the cam as power to complete the needle insertion. For example, the invention patent No. ZL 201310310304.3 discloses a high-speed cam needle insertion machine, which uses three sets of cams. The structure, that is, both clamping, positioning and cutting are driven by cams. The disadvantages are that, first, the production of the cams is extremely precise, and the cost of three sets of cams is relatively high. The control structure is also relatively complicated and the precision is low; second, Due to the excessive number of cams, the speed is still not fast enough, which restricts the efficiency of the pin insertion; thirdly, the stability of the equipment during operation is poor, which will also affect the pin insertion effect.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种结构设计更合理、插针速度快、配合精度高、综合成本更低的凸轮插针模组。The technical problem to be solved by the utility model is to provide a cam pin insertion module with more reasonable structure design, fast pin insertion speed, high matching precision and lower comprehensive cost.
为解决上述技术问题,本实用新型采用如下技术方案:一种凸轮插针模组,包括插针机构和插针推动凸轮,其特征在于:还包括有马达、主轴、驱动轮及切刀机构,主轴通过联轴器连接马达,插针推动凸轮和驱动轮安装于主轴上形成同轴固定,驱动轮连接有杠杆机构,切刀机构亦连接所述杠杆机构,插针推动凸轮通过一卸力机构连接一驱动板,插针机构亦与该驱动板连接,切刀机构与插针机构对接;所述驱动板安装于一对滑轨上,所述卸力机构包括一组凸轮随动器和一可摆动的卸力底座,凸轮随动器固定于卸力底座上,凸轮随动器一边与插针推动凸轮对接,另一边与一推动杆对接,推动杆固定于驱动板上,驱动板连接有复位装置;通过插针推动凸轮推动凸轮随动器连同卸力底座一起摆动,凸轮随动器带动推动杆随之移动,由此带动驱动板前进,从而推动插针机构前进完成插端子操作,驱动板由复位装置带动复位,由此形成往复。In order to solve the above technical problems, the utility model adopts the following technical solution: a cam pin insertion module, including a pin insertion mechanism and a pin insertion driving cam, and is characterized in that it also includes a motor, a main shaft, a driving wheel and a cutter mechanism, The main shaft is connected to the motor through a coupling, and the pin pushes the cam and the driving wheel to form a coaxial fixation on the main shaft. The driving wheel is connected to a lever mechanism, and the cutter mechanism is also connected to the lever mechanism. A driving board is connected, and the pin insertion mechanism is also connected with the driving board, and the cutter mechanism is docked with the pin insertion mechanism; the driving board is installed on a pair of slide rails, and the force unloading mechanism includes a set of cam followers and a A swingable unloading base, the cam follower is fixed on the unloading base, one side of the cam follower is docked with the pin push cam, and the other side is docked with a push rod, the push rod is fixed on the drive plate, and the drive plate is connected with Reset device: push the cam through the pin to push the cam follower to swing together with the unloading base, and the cam follower drives the push rod to move accordingly, thereby driving the drive plate forward, thereby pushing the pin insertion mechanism forward to complete the terminal insertion operation, driving The plate is driven to reset by the reset device, thus reciprocating.
进一步地,所述主轴通过轴承座固定于一下板中,在下板上安装有前板、后板、侧板及上板,上述各板将插针推动凸轮、驱动轮、杠杆机构和卸力机构围盖在内,插针机构和切刀机构露出于侧板之外;所述滑轨安装于后板上。Further, the main shaft is fixed in the lower plate through the bearing seat, and the front plate, the rear plate, the side plate and the upper plate are installed on the lower plate, and the above-mentioned plates push the pins to the cam, the driving wheel, the lever mechanism and the unloading mechanism The cover is inside, and the needle insertion mechanism and the cutter mechanism are exposed outside the side panels; the slide rail is installed on the rear panel.
进一步地,所述驱动轮包括上驱动轮和下驱动轮,所述杠杆机构包括有上杠杆和下杠杆,切刀机构包括有上切刀和下切刀;下驱动轮连接下杠杆,下杠杆前端连接一下切刀滑座,下切刀滑座连接有下切刀固定座,下切刀安装于下切刀固定座上,端子位于下切刀上,用于接受端子的塑胶壳(HOUSING)位于端子对面,由专门的固定机构固定,端子则由专门配备的机械手(当然人工也可以)送至端子放置位;上驱动轮连接上杠杆,上杠杆前端连接一上切刀滑座,上切刀通过上切刀滑座固定;上切刀滑座和下切刀滑座均与插针机构连接。Further, the drive wheel includes an upper drive wheel and a lower drive wheel, the lever mechanism includes an upper lever and a lower lever, and the cutter mechanism includes an upper cutter and a lower cutter; the lower drive wheel is connected to the lower lever, and the front end of the lower lever Connect the cutter slide seat, the lower cutter slide seat is connected with the lower cutter fixing seat, the lower cutter is installed on the lower cutter fixing seat, the terminal is located on the lower cutter, and the plastic housing (HOUSING) for receiving the terminal is located on the opposite side of the terminal. The fixing mechanism is fixed, and the terminal is sent to the terminal placement position by a specially equipped manipulator (of course, manual work is also possible); the upper driving wheel is connected to the upper lever, and the front end of the upper lever is connected to an upper cutter slide seat, and the upper cutter slides through the upper cutter. The seat is fixed; the upper cutter slide seat and the lower cutter slide seat are connected with the pin insertion mechanism.
进一步地,下杠杆和上杠杆具有相同的结构,均包括有前臂和后臂,前臂与后臂之间形成上下错落结构,且两者由轴套连为一体,前臂前部设有滚轴,后臂后部设有驱动轮随动轮,驱动轮随轮与驱动轮对接;上杠杆和下杠杆各自通过一导轴活动固定于前板与后板之间形成杠杆结构。Further, the lower lever and the upper lever have the same structure, and both include a forearm and a rear arm. The forearm and the rear arm form an up and down staggered structure, and the two are connected as a whole by a bushing. The rear part of the rear arm is provided with a driving wheel follower wheel, and the driving wheel follower wheel is docked with the driving wheel; the upper lever and the lower lever are respectively movably fixed between the front plate and the rear plate through a guide shaft to form a lever structure.
进一步地,上切刀滑座具有一滑槽,上杠杆前部的滚轴卡于上切刀滑座的滑槽中形成上切刀可上下活动的结构;下切刀滑座也具有一滑槽,下杠杆前部的滚轴卡于下切刀滑座的滑槽中形成下切刀可上下滑动的结构。Further, the upper cutter slide has a chute, and the roller at the front of the upper lever is stuck in the chute of the upper cutter slide to form a structure in which the upper cutter can move up and down; the lower cutter slide also has a chute , the roller shaft at the front part of the lower lever is stuck in the chute of the lower cutter slide seat to form a structure that the lower cutter can slide up and down.
进一步地,所述上驱动轮和下驱动轮具有相同的结构,其轮盘表面均为非平面结构,但轮盘的厚度均匀,其上均具有上凸部和下凹部,上凸部和下凹部相互交替,轮盘的表面为平滑过渡;上驱动轮和下驱动轮交错设置;所述驱动轮随动轮平行设有两个,上驱动轮的轮盘卡于上杠杆的两个驱动轮随动轮之间,而下驱动轮的轮盘则卡于下杠杆的两个驱动轮随动轮之间;通过上驱动轮和下驱动轮的摇摆式转动经驱动轮随动轮转换成上杠杆和下杠杆的摇摆动作以驱动上切刀和下切刀的上下移动。Further, the upper driving wheel and the lower driving wheel have the same structure, and the surfaces of the wheel discs are all non-planar structures, but the thickness of the wheel discs is uniform, and there are upper convex parts and lower concave parts, upper convex parts and lower concave parts. The recesses alternate with each other, and the surface of the wheel disc is a smooth transition; the upper driving wheel and the lower driving wheel are arranged alternately; between the driving wheels, while the wheel disc of the lower driving wheel is stuck between the two driving wheel follower wheels of the lower lever; through the swinging rotation of the upper drive wheel and the lower drive wheel, the drive wheel follower wheel is converted into an upper lever and a lower lever The rocking action drives the upper and lower cutters to move up and down.
进一步地,所述凸轮随动器包括有两个滚轮,均安装于卸力底座的首端,其中一个滚轮与插针推动凸轮相接,另一个滚轮与推动杆相接。Further, the cam follower includes two rollers, both of which are installed at the head end of the force relief base, one of which is in contact with the pin push cam, and the other is in contact with the push rod.
进一步地,在下板上设有一固定块,卸力底座的尾端通过一固定轴安装于该固定块上构成可摆动结构。Furthermore, a fixed block is provided on the lower plate, and the rear end of the force relief base is mounted on the fixed block through a fixed shaft to form a swingable structure.
进一步地,上杠杆及下杠杆与各自的导轴之间分别通过一导套固定。Further, the upper lever, the lower lever and their guide shafts are respectively fixed by a guide sleeve.
优选地,主轴的前端安装有光电开关,光电开关靠近主轴的一侧,与光电开关相配的遮光片则固定在主轴上,光电开关与遮光片一起由一保护板盖住。光电开关的功能主要有两点,一是确定(主轴、插针推动凸轮及驱动轮)相对零点;二是通过“回零点”的方式消除马达(伺服电机)在运行过程中的累计误差。Preferably, a photoelectric switch is installed on the front end of the main shaft, the photoelectric switch is close to the side of the main shaft, and the shading sheet matched with the photoelectric switch is fixed on the main shaft, and the photoelectric switch and the shading sheet are covered by a protective plate. There are two main functions of the photoelectric switch, one is to determine the relative zero point (main shaft, pin push cam and drive wheel); the other is to eliminate the cumulative error of the motor (servo motor) during operation by "returning to zero".
本发明通过采用非平面结构的普通圆形轮驱动切端子和采用插针推动凸轮驱动插针,整个过程可完全自动进行,避免了传统采用多个凸轮驱动所存在的弊端,不仅将设备的综合成本降低约三分之一,且将插针速度提高30%以上,同时插针精度也得到较大提升,并且提高了设备的运行稳定性和使用寿命。The present invention adopts the ordinary circular wheel with non-planar structure to drive the cutting terminal and the pin to drive the cam to drive the pin, so that the whole process can be carried out completely automatically, which avoids the disadvantages of the traditional use of multiple cam drives, and not only integrates the equipment The cost is reduced by about one-third, and the pin insertion speed is increased by more than 30%. At the same time, the pin insertion accuracy is also greatly improved, and the operation stability and service life of the equipment are improved.
附图说明Description of drawings
图1为本实用新型主体部分结构图;Fig. 1 is a structure diagram of the main part of the utility model;
图2为本实用新型主体部分正面结构图;Fig. 2 is the front structural diagram of the main part of the utility model;
图3为本实用新型主体部分侧面结构图;Fig. 3 is a side structural view of the main part of the utility model;
图4为本实用新型插针推动凸轮与插针机构装配结构图;Fig. 4 is an assembly structure diagram of the pin-pushing cam and the pin-inserting mechanism of the utility model;
图5为本实用新型插针推动凸轮与插针机构平面装配图;Fig. 5 is a planar assembly diagram of the pin-pushing cam and the pin-inserting mechanism of the utility model;
图6为本实用新型主轴与上下驱动轮及插针推动凸轮装配结构图;Fig. 6 is an assembly structure diagram of the main shaft of the utility model, the upper and lower drive wheels and the pin push cam;
图7为本实用新型插针机构安装结构图;Fig. 7 is the installation structure drawing of the pin insertion mechanism of the utility model;
图8为杠杆结构图;Fig. 8 is a lever structure diagram;
图9为上下驱动轮及齿轮工作过程时序示意图。Fig. 9 is a timing diagram of the working process of the upper and lower drive wheels and gears.
图中,1为马达,2为联轴器,3为轴承座,4为下板,5为主轴,6为后板,7为前板,8为下驱动轮,9为插针推动凸轮,10为上驱动轮,11为插针机构,12为驱动板,13为推动杆,14为卸力机构,15为滑轨,16为下杠杆,17为导轴,18为下切刀滑动座,19为固定柱,20为下切刀固定座,21为下切刀,22为上杠杆,23为上动刀滑座,24为上动刀,25为端子,26为塑胶壳,27为卸力底座,28为凸轮随动器,29为固定轴,30为固定块,31为光电开关,32为遮光片,33为后臂,34为前臂,35为轴套,36为驱动轮随动轮,37为滚轴,38为导套。In the figure, 1 is the motor, 2 is the coupling, 3 is the bearing seat, 4 is the lower plate, 5 is the main shaft, 6 is the rear plate, 7 is the front plate, 8 is the lower driving wheel, 9 is the pin push cam, 10 is an upper drive wheel, 11 is a pin mechanism, 12 is a drive plate, 13 is a push rod, 14 is a force unloading mechanism, 15 is a slide rail, 16 is a lower lever, 17 is a guide shaft, and 18 is a sliding seat of the lower cutter. 19 is a fixed column, 20 is a lower cutter fixing seat, 21 is a lower cutter, 22 is an upper lever, 23 is an upper movable knife slide seat, 24 is an upper movable knife, 25 is a terminal, 26 is a plastic shell, and 27 is a force relief base , 28 is a cam follower, 29 is a fixed shaft, 30 is a fixed block, 31 is a photoelectric switch, 32 is a light shield, 33 is a rear arm, 34 is a forearm, 35 is a shaft sleeve, 36 is a driving wheel follower wheel, 37 Be roller, and 38 are guide sleeves.
具体实施方式detailed description
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above purpose, features and advantages of the present utility model more obvious and understandable, the specific implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention. However, the utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below .
除非另有定义,本文所使用的所有技术和科学术语与属于本实用新型技术领域的技术人员通常理解的含义相同。本实用新型中所使用的术语,如“前”、“后”、“上”、“下”、“左”、“右”等,只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the present invention. The terms used in the present utility model, such as "front", "rear", "upper", "lower", "left", "right", etc., are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. utility model.
本实施例中,参照图1、图2、图3、图4和图5,所述凸轮插针模组,In this embodiment, referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the cam pin module,
包括有马达1、主轴5、驱动轮、插针推动凸轮9、插针机构11及切刀机构,主轴5通过联轴器2连接马达1,插针推动凸轮9和驱动轮安装于主轴5上形成同轴固定,驱动轮连接有杠杆机构,切刀机构亦连接杠杆机构,插针推动凸轮9通过一卸力机构14连接一驱动板12,插针机构11与该驱动板12连接,切刀机构与插针机构11对接;所述驱动板12安装于一对滑轨15上,所述卸力机构14包括一组凸轮随动器28和一可摆动的卸力底座27,凸轮随动器28固定于卸力底座27上,凸轮随动器28一边与插针推动凸轮9对接,另一边与一推动杆13对接,推动杆13固定于驱动板12上,驱动板12连接有复位装置(未图示);通过插针推动凸轮9推动凸轮随动器28连同卸力底座27一起摆动,凸轮随动器28带动推动杆13随之移动,由此带动驱动板12前进,从而推动插针机构11前进完成插端子25操作,驱动板12由复位装置带动复位,由此形成往复。Including motor 1, main shaft 5, driving wheel, pin pushing cam 9, pin mechanism 11 and cutter mechanism, main shaft 5 is connected to motor 1 through coupling 2, pin pushing cam 9 and driving wheel are installed on main shaft 5 Form coaxial fixation, the driving wheel is connected with a lever mechanism, the cutter mechanism is also connected with the lever mechanism, the pin pusher cam 9 is connected with a drive plate 12 through a force relief mechanism 14, the pin insertion mechanism 11 is connected with the drive plate 12, and the cutter The mechanism is docked with the pin mechanism 11; the drive plate 12 is installed on a pair of slide rails 15, and the force relief mechanism 14 includes a set of cam followers 28 and a swingable force relief base 27, and the cam follower 28 is fixed on the unloading base 27, and the cam follower 28 is docked with the pin push cam 9 on one side, and the other side is docked with a push rod 13, and the push rod 13 is fixed on the drive plate 12, and the drive plate 12 is connected with a reset device ( not shown in the figure); push the cam 9 through the pin to push the cam follower 28 to swing together with the unloading base 27, and the cam follower 28 drives the push rod 13 to move accordingly, thereby driving the drive plate 12 to advance, thereby pushing the pin The mechanism 11 advances to complete the operation of the plug-in terminal 25, and the drive plate 12 is reset by the reset device, thereby forming a reciprocating operation.
所述主轴5通过轴承座3固定于一下板4中,在下板4上安装有前板7、后板6、侧板(未图示)及上板(未标识)将插针推动凸轮9、驱动轮、杠杆机构和卸力机构14围盖在内,插针机构11和切刀机构露出于侧板之外;所述滑轨15安装于后板6上。The main shaft 5 is fixed in the lower plate 4 through the bearing seat 3, and the front plate 7, the rear plate 6, the side plate (not shown) and the upper plate (not marked) are installed on the lower plate 4 to push the pins to the cam 9, The driving wheel, the lever mechanism and the force unloading mechanism 14 are covered inside, and the needle insertion mechanism 11 and the cutter mechanism are exposed outside the side plates; the slide rail 15 is installed on the rear plate 6 .
参照图1、图2、图6和图7,所述驱动轮包括上驱动轮10和下驱动轮8,所述杠杆机构包括有上杠杆22和下杠杆16,切刀机构包括有上切刀24和下切刀21;下驱动8轮连接下杠杆16,下杠杆16前端连接一下切刀滑座18,下切刀滑座18连接有下切刀固定座20,下切刀21安装于下切刀固定座20上,端子25位于下切刀21上,用于接受端子25的塑胶壳26(即HOUSING)位于端子25对面,由专门的固定机构(不属于本发明范围,未图示)固定,端子25则由专门配备的机械手(不属于本发明范围,未图示)送至端子放置位(当然也可以人工送料);上驱动轮10连接上杠杆22,上杠杆22前端连接一上切刀滑座23,上切刀24通过上切刀滑座23固定;上切刀滑座23和下切刀滑座18均与插针机构11连接。Referring to Fig. 1, Fig. 2, Fig. 6 and Fig. 7, described drive wheel comprises upper drive wheel 10 and lower drive wheel 8, and described lever mechanism comprises upper lever 22 and lower lever 16, and cutter mechanism comprises upper cutter 24 and the following cutter 21; the lower drive 8 wheels connect the lower lever 16, the lower lever 16 front ends connect the lower cutter slide 18, the lower cutter slide 18 is connected with the lower cutter holder 20, and the lower cutter 21 is installed on the lower cutter holder 20 On the top, the terminal 25 is located on the lower cutter 21, and the plastic shell 26 (ie HOUSING) for receiving the terminal 25 is located opposite to the terminal 25, and is fixed by a special fixing mechanism (not belonging to the scope of the present invention, not shown), and the terminal 25 is fixed by A specially equipped manipulator (not belonging to the scope of the present invention, not shown) is sent to the terminal placement position (of course, manual feeding is also possible); the upper driving wheel 10 is connected to the upper lever 22, and the front end of the upper lever 22 is connected to an upper cutter slide 23, The upper cutter 24 is fixed by the upper cutter slide 23; the upper cutter slide 23 and the lower cutter slide 18 are all connected with the pin insertion mechanism 11.
参照图1、图3和图8,下杠杆16和上杠杆22具有相同的结构,均包括有前臂34和后臂33,前臂34与后臂33之间形成上下错落结构,且两者由轴套35连为一体,前臂34前部设有滚轴37,后臂33后部设有驱动轮随动轮36,驱动轮随轮36与驱动轮对接;上杠杆22和下杠杆16各自通过一导轴19活动固定于前板7与后板6之间形成杠杆结构。Referring to Fig. 1, Fig. 3 and Fig. 8, the lower lever 16 and the upper lever 22 have the same structure, and both include a forearm 34 and a rear arm 33, forming a vertically staggered structure between the forearm 34 and the rear arm 33, and the two are composed of a shaft Cover 35 is connected as a whole, forearm 34 front portion is provided with roller 37, and rear arm 33 rear portion is provided with drive wheel follower 36, and drive wheel follower 36 is docked with drive wheel; The shaft 19 is movably fixed between the front plate 7 and the rear plate 6 to form a lever structure.
参照图1、图7和图8,上切刀滑座23具有一滑槽,上杠杆22前部的滚轴37卡于上切刀滑座23的滑槽中形成上切刀24可上下活动的结构;下切刀滑座18也具有一滑槽,下杠杆16前部的滚轴37卡于下切刀滑座18的滑槽中形成下切刀21可上下滑动的结构。同时,由于上切刀滑座23和下切刀滑座18中滑槽的存在,使得上切刀24和下切刀21可以随上切刀滑座23和下切刀滑座18在驱动板12的带动做往复移动。Referring to Fig. 1, Fig. 7 and Fig. 8, the upper cutter slide 23 has a chute, and the roller 37 at the front of the upper lever 22 is stuck in the chute of the upper cutter slide 23 to form the upper cutter 24 which can move up and down. The structure of lower cutter slide 18 also has a chute, and the roller 37 of lower lever 16 front portion is stuck in the chute of lower cutter slide 18 and forms the structure that lower cutter 21 can slide up and down. Simultaneously, owing to the existence of the chute in the upper cutter slide 23 and the lower cutter slide 18, the upper cutter 24 and the lower cutter 21 can be driven by the upper cutter slide 23 and the lower cutter slide 18 on the drive plate 12. Do reciprocating movement.
参照图1、图6和图8,所述上驱动轮10和下驱动轮8具有相同的结构,其轮盘表面均为非平面结构,但轮盘的厚度均匀,其上均具有上凸部和下凹部,上凸部和下凹部相互交替,轮盘的表面为平滑过渡;上驱动轮10和下驱动轮8交错设置;所述驱动轮随动轮36平行设有两个,上驱动轮10的轮盘卡于上杠杆22的两个驱动轮随动轮36之间,而下驱动轮8的轮盘则卡于下杠杆16的两个驱动轮随动轮36之间;通过上驱动轮22和下驱动轮16的摇摆式转动经驱动轮随动轮36转换成上杠杆22和下杠杆16的摇摆动作以驱动上切刀24和下切刀21的上下移动。以上驱动轮10为例具体来说,当上驱动轮10的轮盘中的上凸部旋转至驱动轮随动轮36之间时,上杠杆22的尾端抬起,前端下压,上切刀24向下运动;反之,当上驱动轮10的轮盘中的下凹部旋转至驱动轮随动轮36之间时,上杠杆22的尾端下压,前端上翘,上切刀24向上运动。下切刀21和下驱动轮8的动作过程原理相同,区别在于,上驱动轮10和下驱动轮8是交错设置的,因此,下切刀21和上切刀24的动作过程沿反方向进行,即当上切刀24向下运动时,下切刀21则向上运动。With reference to Fig. 1, Fig. 6 and Fig. 8, described upper driving wheel 10 and lower driving wheel 8 have the same structure, and the surface of its wheel disc is non-planar structure, but the thickness of the wheel disc is uniform, and there are upper convex parts on it. and the lower concave portion, the upper convex portion and the lower concave portion alternately, and the surface of the wheel disc is a smooth transition; the upper driving wheel 10 and the lower driving wheel 8 are alternately arranged; the driving wheel follower wheel 36 is provided with two in parallel, and the upper driving wheel 10 The wheel disc of the upper lever 22 is stuck between the two driving wheel follower wheels 36 of the upper lever 22, and the wheel disc of the lower driving wheel 8 is stuck between the two driving wheel follower wheels 36 of the lower lever 16; The rocking rotation of lower driving wheel 16 is converted into the rocking action of upper lever 22 and lower lever 16 through driving wheel follower wheel 36 to drive the upper and lower cutters 24 and 21 to move up and down. The above driving wheel 10 is taken as an example. Specifically, when the upper convex portion in the wheel disc of the upper driving wheel 10 rotates between the driving wheel follower wheels 36, the tail end of the upper lever 22 is lifted, and the front end is pressed down, and the upper cutting knife 24 moves downward; Otherwise, when the lower recess in the wheel disc of last drive wheel 10 rotates between the drive wheel follower wheel 36, the tail end of upper lever 22 presses down, and the front end is upturned, and upper cutter 24 moves upwards. The principle of action of the lower cutter 21 and the lower drive wheel 8 is the same, the difference is that the upper drive wheel 10 and the lower drive wheel 8 are staggered, therefore, the action process of the lower cutter 21 and the upper cutter 24 is carried out in the opposite direction, that is, When the upper cutter 24 moves downward, the lower cutter 21 then moves upward.
参照图4和图5,所述凸轮随动器28包括有两个滚轮,均安装于卸力底座27的首端,其中一个滚轮与插针推动凸轮9相接,另一个滚轮与推动杆13相接。Referring to Fig. 4 and Fig. 5, the cam follower 28 includes two rollers, all of which are installed on the head end of the force relief base 27, one of which is in contact with the pin pushing cam 9, and the other roller is in contact with the push rod 13 connect.
在下板4上设有一固定块30,卸力底座27的尾端通过一固定轴29安装于该固定块30上构成可摆动结构。A fixed block 30 is arranged on the lower plate 4, and the rear end of the force relief base 27 is mounted on the fixed block 30 through a fixed shaft 29 to form a swingable structure.
参照图1,上杠杆22及下杠杆16与各自的导轴19之间分别通过一导套38固定。Referring to FIG. 1 , the upper lever 22 , the lower lever 16 and the respective guide shafts 19 are respectively fixed by a guide sleeve 38 .
参照图1、图2和图6,主轴5的前端安装有光电开关31,光电开关31靠近主轴5的一侧,与光电开关31相配的遮光片32则固定在主轴5上,光电开关31与遮光片32一起由一保护板(未标识)盖住。光电开关31的功能主要有两点,一是确定(主轴5、插针推动凸轮9及驱动轮)相对零点;二是通过“回零点”的方式消除马达1(伺服电机)在运行过程中的累计误差。With reference to Fig. 1, Fig. 2 and Fig. 6, the front end of main shaft 5 is equipped with photoelectric switch 31, and photoelectric switch 31 is near the side of main shaft 5, and the shade 32 that matches with photoelectric switch 31 is then fixed on the main shaft 5, photoelectric switch 31 and The shading sheets 32 are covered together by a protective plate (not marked). The function of the photoelectric switch 31 mainly has two points, one is to determine the relative zero point (main shaft 5, pin push cam 9 and driving wheel); the other is to eliminate the motor 1 (servo motor) during operation cumulative error.
动作过程说明:Action process description:
参照图9,设定插针推动凸轮9和两个驱动轮的时序中0°角为初始位置。With reference to Fig. 9, setting pin promotes cam 9 and the timing of two driving wheels at 0° angle as initial position.
1,马达1转动,到21°角时,下驱动轮8通过下杠杆16撬动下切刀21向上移动,下切刀21开始托料动作;1. When the motor 1 rotates, when the angle reaches 21°, the lower driving wheel 8 leverages the lower lever 16 to move the lower cutter 21 upwards, and the lower cutter 21 starts to hold the material;
2,到41°角时,上驱动轮22通过上杠杆22撬动上切刀24开始向下移动,上切刀24开始做切料动作;2. When the angle reaches 41°, the upper driving wheel 22 pries the upper cutter 24 to move downward through the upper lever 22, and the upper cutter 24 starts to cut material;
3,到46°角时,下切刀21停止向上移动,下切刀21已托住端子25;3. When the angle reaches 46°, the lower cutter 21 stops moving upwards, and the lower cutter 21 has held the terminal 25;
4,到86°角时,上切刀24停止向下移动,插针推动凸轮9开始推动插针机构11移动,已切断端子25,开始插针(此时上下切刀已将端子25夹紧);4. When the angle reaches 86°, the upper cutter 24 stops moving downwards, and the pin insertion cam 9 starts to push the pin insertion mechanism 11 to move, the terminal 25 has been cut off, and the pin insertion starts (at this time, the upper and lower cutters have clamped the terminal 25 );
5,到176°角时,插针机构11停止前移;端子已经插入塑胶壳(housing);5. When reaching an angle of 176°, the pin insertion mechanism 11 stops moving forward; the terminal has been inserted into the plastic housing (housing);
6,到181°角时,上切刀24向上移动,下切刀21向下移动,上下切刀张开;6. When the angle reaches 181°, the upper cutter 24 moves upward, the lower cutter 21 moves downward, and the upper and lower cutters open;
7,到196°角时,插针推动凸轮9推到插针机构11继续前移,开始铆端子入塑胶壳;7. When the angle reaches 196°, push the pin insertion cam 9 to the pin insertion mechanism 11 and continue to move forward, and start riveting the terminal into the plastic shell;
8,到201°角时,上切刀24停止向上移动,下切刀21停止向下移动,端子25继续铆入塑胶壳26;8. When the angle reaches 201°, the upper cutter 24 stops moving upward, the lower cutter 21 stops moving downward, and the terminal 25 continues to be riveted into the plastic shell 26;
9,到226°角时,插针机构11停止前移,端子25继续铆入塑胶壳26;9. When the angle reaches 226°, the pin insertion mechanism 11 stops moving forward, and the terminal 25 continues to be riveted into the plastic shell 26;
10,到246°角时,下切刀21继续向下移动,端子25继续铆入塑胶壳26,下切刀21继续张开;10. When the angle reaches 246°, the lower cutter 21 continues to move downward, the terminal 25 continues to be riveted into the plastic shell 26, and the lower cutter 21 continues to open;
11, 到261°角时,插针机构11开始后移,插针、铆合完成;11. When reaching an angle of 261°, the pin insertion mechanism 11 starts to move backward, and the pin insertion and riveting are completed;
12, 到266°角时,下切刀21停止向下移动,下切刀21回到起始位置;12. When reaching an angle of 266°, the lower cutter 21 stops moving downward, and the lower cutter 21 returns to the initial position;
13,到271°角时,上切刀24停止向上移动,上切刀24回到起始位置;13. When the angle reaches 271°, the upper cutter 24 stops moving upward, and the upper cutter 24 returns to the initial position;
14,到341°角时,插针机构11停止后移,插针机构11回到起始位置;14. When the angle reaches 341°, the needle insertion mechanism 11 stops moving backwards, and the needle insertion mechanism 11 returns to the initial position;
15, 到360°角时,插针机构11回到初始状态。15. When the angle reaches 360°, the needle insertion mechanism 11 returns to the initial state.
至此,一个周期的动作完成,如此周而复始。At this point, a cycle of action is completed, and so on.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上已将本实用新型做一详细说明,以上所述,仅为本实用新型之较佳实施例而已,当不能限定本实用新型实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本实用新型涵盖范围内。The utility model has been described in detail above. The above description is only a preferred embodiment of the utility model. When it cannot limit the scope of the utility model, all equivalent changes and modifications made according to the scope of the application should be Still belong to the scope covered by the present utility model.
Claims (10)
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| CN201621202083.3U CN206225768U (en) | 2016-11-07 | 2016-11-07 | A cam pin module |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108899730A (en) * | 2018-06-11 | 2018-11-27 | 东莞市富茂五金机械有限公司 | A kind of contact pin processing machine |
| CN109904710A (en) * | 2019-01-25 | 2019-06-18 | 杭州显庆科技有限公司 | A kind of contact pin mechanism and its contact pin method of power distribution cabinet connection terminal |
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2016
- 2016-11-07 CN CN201621202083.3U patent/CN206225768U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108899730A (en) * | 2018-06-11 | 2018-11-27 | 东莞市富茂五金机械有限公司 | A kind of contact pin processing machine |
| CN108899730B (en) * | 2018-06-11 | 2024-03-15 | 东莞市富茂五金机械有限公司 | Pin processing machine |
| CN109904710A (en) * | 2019-01-25 | 2019-06-18 | 杭州显庆科技有限公司 | A kind of contact pin mechanism and its contact pin method of power distribution cabinet connection terminal |
| CN109904710B (en) * | 2019-01-25 | 2020-10-23 | 苏州幕特克自动化设备有限公司 | Pin inserting mechanism for power distribution cabinet connecting terminal and pin inserting method thereof |
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