A kind of constant temperature level pressure ice-melt water system
Technical field
The utility model is related to Ice Storage Tank low temperature water supply field, and more particularly to a kind of stabilization provides the storage of cryogenic freezing water
Ice bank water system.
Background technology
In dairy products, beverage and other numerous food product processing industries, according to food hygienic standard, it usually needs product
Or the semi-finished product in production process are cooled down and maintained under 4 DEG C of temperature conditionss.Due to not permitting typically between product and low-temperature receiver
Perhaps directly contact, it is therefore necessary to which cooling down is carried out using heat exchanger, it is contemplated that necessary heat transfer temperature difference (usually 2 DEG C with
On), the temperature requirement to low-temperature receiver must then reach less than 2 DEG C.Because the chilled water less than 2 DEG C is already close to freezing temperature point,
It is easy to occur the problem for freezing and freezing heat transmission equipment in the producing process of chilled water, therefore as safety measure, often
Needs add antifreezing agent in chilled water.But, requirement of the food safety and sanitation to antifreezing agent is very strict, it is necessary to reach edible
Rank can be used, and the other antifreezing agent of food grade is often expensive, such as common food grade glycerine etc., and this causes enterprise
Industry production cost is high.
Then mainly cryogenic freezing water is provided as the prior art for solving the above problems using ice storage technology.It is general
Logical clear water is with low cost, and safety and sanitation.Ice storage technology is by common clear water being made ice and being stored, then passed through
Cryogenic freezing water, a kind of skill of the cold demand of use for meeting production technology as low-temperature receiver are taken out from the frozen water mixture in Ice Storage Tank
Art, it is commonly used in dairy products, beverage and other numerous food product processing industries at present.
But, the major issue that above-mentioned ice cold-storage cooling technology is faced in actual applications is the temperature of chilled water
Quality is difficult to stabilization guarantee, i.e., the water at low temperature taken out from Ice Storage Tank is difficult all to be stably maintained at 2 DEG C within the whole ice-melt cycle
Below.In the Ice Storage Tank ice content it is higher or with cold end load it is less in the case of, be easier to obtain less than 2 DEG C of freezing
Water;But when ice content is smaller or larger with cold end load in Ice Storage Tank, then occur that chilled water temperature quickly rises above 2 DEG C
Problem.The main cause for causing above mentioned problem is that the thawing speed of ice is slower, the Ice Storage Tank backwater with higher temperature with
Average heat transfer coefficient during ice contact heat-exchanging is relatively low, cause high-temperature tempering have little time to be cooled to by ice-melt in Ice Storage Tank it is low
Just it is removed again when 2 DEG C.Therefore, existing ice cold-storage cooling scheme cannot be tackled and contain ice with cold end load fluctuation and Ice Storage Tank
Cooling quality requirements when rate is relatively low.
The content of the invention
To solve the above mentioned problem existing for prior art, being supplied water the utility model proposes a kind of constant temperature level pressure ice-melt is
System, the system is bypassed on the basis of traditional ice cold supply system by being set between Ice Storage Tank intake pipe and return pipe
The mode of pipe, realizes the stability contorting to Ice Storage Tank 0 to 2 DEG C of temperature of water intaking.
The utility model is realized using following technical scheme:A kind of constant temperature level pressure ice-melt water system, including connect successively
The Ice Storage Tank that connects, water pump, with cold end, the temperature sensor being arranged on before the entrance with cold end, the outlet for being arranged on water pump and use
Bypass pipe between the outlet of cold end, sets the regulating valve of an adjustable bypass flow on the bypass pipe;The regulating valve
Aperture be adjusted according to the water temperature that the temperature sensor is sensed.
Preferably, the constant temperature level pressure ice-melt water system also includes being arranged on the pressure sensing before the entrance with cold end
Device, the pressure of supply water sensed according to pressure sensor adjusts the water-carrying capacity of the water pump.
Preferably, diaphragm pressure stabilization pot is set in the outlet port of the water pump.
Compared with prior art, the utility model has the following advantages that and beneficial effect:
1st, the water at low temperature extracted out from ice-reserving trench bottom was distributed before being sent to cold end heat exchange by a bypass pipe
A part of water at low temperature returns to the top of Ice Storage Tank after directly mixing with the high-temperature tempering for releasing cold.Because return-enclosure water temperature is through side
Temperature reduction after logical mixing, the difficulty of the ice cooling wherein stored again in Ice Storage Tank is significantly reduced, and speed is also significantly carried
Height, thus from ice-reserving trench bottom take out water at low temperature can maintain between 0 to 2 DEG C for a long time within the temperature range of, meet breast
To 4 DEG C of refrigerating process demands of target product in product, beverage and other food production process, and this water at low temperature is common clear
Water, without addition antifreezing agent, it is ensured that food safety and sanitation.
The 2nd, the regulating valve of one adjustable bypass flow is set on bypass pipe, and the aperture size of regulating valve can be adjusted freely,
The direction of regulation and amplitude determine by the water temperature parameters that temperature sensor is sensed.Because the aperture of regulating valve can be according to temperature
Sensor detects that the situation of water temperature is adjusted, and the utility model supply water temperature is more stable.
3rd, with reference to the pressure of supply water sensed with pressure sensor before cold-side inlet, realize becoming by the way of variable frequency pump
The control of flow, has both saved the energy, in turn ensure that it is all be currently running be obtained in that specified chilled water with cold heat exchanger
Flow.
4th, close to the outlet port of variable frequency pump, diaphragm pressure stabilization pot is provided with, because diaphragm pressure stabilization pot can be certain
In the range of absorption pressure at any time fuctuation within a narrow range so that can maintain the steady of pressure in certain limit in the pipeline being attached thereto
It is fixed, further consolidate and reached constant state with the pressure of supply water of cold end.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
In figure:1st, variable frequency pump;2nd, Ice Storage Tank;3rd, return pipe;4th, intake pipe;5th, cold end is used;6th, pressure sensor;7th, temperature
Degree sensor;8th, diaphragm pressure stabilization pot;9th, regulating valve;10th, bypass pipe.
Specific embodiment
The utility model is described in further detail with reference to embodiment and accompanying drawing, but implementation of the present utility model
Mode not limited to this.
Embodiment
Referring to the drawings 1, the utility model ice-melt water system includes end to end Ice Storage Tank 2, the and of variable frequency pump 1 successively
With cold end 5, variable frequency pump 1 is connected between the intake pipe 4 of Ice Storage Tank 2 and the entrance with cold end 5, the return pipe 3 of Ice Storage Tank 2 with
Connected with the outlet of cold end 5.The intake pipe 4 of Ice Storage Tank is arranged in ice-reserving trench bottom, and return pipe 3 is arranged in Ice Storage Tank top.
In order to realize the constant controllable of water temperature, set on one side between the outlet in variable frequency pump 1 and the outlet with cold end 5
Siphunculus 10, sets the regulating valve 9 of an adjustable bypass flow on bypass pipe.Connect with supervisor with the entrance and bypass pipe of cold end 5
Temperature sensor 7, pressure sensor 6, i.e. temperature sensor 7 and pressure sensor 6 is set between connecing to be arranged at cold end 5
Entrance before;Diaphragm pressure stabilization pot 8, i.e. barrier film voltage stabilizing are set between the outlet of variable frequency pump 1 and bypass pipe and supervisor junction
Tank 8 is arranged on the outlet port of variable frequency pump 1.The effect of diaphragm pressure stabilization pot 8 is to buffer the pressure oscillation in pump outlet tube road,
When the pressure in exit of pump pipeline has the fuctuation within a narrow range in permissible range, diaphragm pressure stabilization pot adjusts energy by the pressure of itself
Power absorptive amplitude, so as to avoid variable frequency pump from frequently frequency regulation or unlatching occur, stop.
In system described in the utility model, there is frozen water mixture well prepared in advance in Ice Storage Tank 2, its temperature is approached
0℃.Because water at low temperature is intended to sink, therefore water at low temperature is taken out by being arranged in the intake pipe 4 of the bottom of Ice Storage Tank 2, by frequency conversion
Water pump 1 is transported to cold end 5, with cold end 5 with exchanged heat by cooling article after temperature raise, then along being arranged in Ice Storage Tank
The return pipe 3 at 2 tops is returned to inside Ice Storage Tank 2, and from the top spray of Ice Storage Tank 2 to ice sheet therein.By high-temperature tempering
After contact heat-exchanging between ice, a part of ice-out, high-temperature tempering is then cooled back less than 2 DEG C again, then again by water intaking
Pipe 4 is exported, and circulates cooling.
When ice content is smaller or load fluctuation of with cold end 5 is larger (the such as refrigeration duty of increase suddenly) in Ice Storage Tank 2
When, return to the high-temperature tempering in Ice Storage Tank 2 and have little time to carry out sufficient heat exchange with ice, so as to cause into the low of intake pipe 4
Warm supply water temperature is increased over target cooling temperature, it is impossible to meet the cold process requirements of production.The utility model passes through cloth
Put the temperature sensor before with cold-side inlet 7 and sense water supply water temperature therein;And the aperture size of regulating valve 9 can be adjusted freely
Section, the direction of its regulation and amplitude determine by the water temperature parameters that temperature sensor 7 is sensed.When temperature sensor 7 is sensed
Water temperature be higher than target supply water temperature (such as 2 DEG C) when, the aperture of the regulating valve 9 being arranged on bypass pipe 10 then increases, now
Bypass flow increases, and is reduced with the return-enclosure coolant-temperature gage after mutually being mixed with the high-temperature tempering of cold end 5 is come from by bypass flow, returns
Groove water-carrying capacity also increases, and Ice Storage Tank tube internal heat exchange coefficient enhancing, the return-enclosure water with lower temperature is quickly reduced to less than 2 DEG C,
Water intaking temperature into intake pipe 4 falls back to target supply water temperature immediately;When the water temperature that temperature sensor 7 is sensed is less than target
During supply water temperature (such as 2 DEG C), reduce the aperture of regulating valve 9, now return-enclosure water temperature is raised, return-enclosure water-carrying capacity is also reduced, ice-reserving
Groove tube internal heat exchange coefficient is weakened, and the water intaking temperature into intake pipe 4 goes back up to target supply water temperature immediately.Thus achieve Ice Storage Tank
2 to the constant ice-melt water supply target of low temperature with cold end 5.
On the other hand, may be made up of some cold heat transmission equipments with cold end 5, its use time and the quantity to chilled water
Demand is different.The utility model patent realizes that the control of variable-flow, i.e. variable frequency pump 1 can be with by the way of variable frequency pump
By freely change input power frequency and regulating water flow, the regulation direction of water-carrying capacity and amplitude are felt by pressure sensor 6
The pressure of supply water parameter determination of survey.It is arranged on and senses pressure of supply water in real time with the pressure sensor 6 before the entrance of cold end 5, works as pressure
When the pressure of supply water that sensor 6 is sensed is higher than target pressure of supply water, show to be closed or reduced with the part heat transmission equipment of cold end 5
Chilled-water flow, with refrigeration duty reduction, now then reduces the running frequency of variable frequency pump 1 so that pressure of supply water falls back to mesh
Mark pressure of supply water value, variable frequency pump 1 it also avoid unnecessary power wastage.For still using cold end heat transmission equipment in operation,
Because pressure of supply water is constant, its chilled-water flow and semen donors are unaffected.When the pressure of supply water that pressure sensor 6 is sensed
During less than target pressure of supply water, show to open part heat transmission equipment with the increase of cold end 5 or increase chilled-water flow, born with cold
Lotus increases, and now then increases the running frequency of variable frequency pump 1 so that pressure of supply water falls back to target pressure of supply water value, it is ensured that
It is all be currently running be obtained in that specified chilled-water flow with cold heat exchanger.
In order to prevent because the rapid fluctuations of water flow pressure in pipeline cause variable frequency pump 1, frequently regulating frequency is frequently even
Open, shut down, diaphragm pressure stabilization pot 8 is set in the position exported close to variable frequency pump 1.Because diaphragm pressure stabilization pot 8 can be in certain model
Enclose the fuctuation within a narrow range of interior absorption pressure at any time so that the stabilization of pressure can be maintained in the pipeline being attached thereto in certain limit.
Therefore, when occurring small size pressure oscillation in pipeline, the pressure that pressure sensor 6 is sensed be similar to not change (or
Excursion is within the sensitivity that the initiation culture of variable frequency pump 1 is adjusted), now variable frequency pump 1 will not occur frequently frequency
Regulation, and also achieve constant target with the pressure of supply water of cold end 5.
As described above, just can preferably realize the utility model.