CN206219779U - A kind of Novel portal frame movable type single-needle quilter - Google Patents
A kind of Novel portal frame movable type single-needle quilter Download PDFInfo
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- 230000005540 biological transmission Effects 0.000 claims description 6
- 150000007530 organic bases Chemical class 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 6
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Abstract
Description
技术领域technical field
本实用新型涉及绗缝机技术领域,尤其涉及一种新型龙门架移动式单针绗缝机。The utility model relates to the technical field of quilting machines, in particular to a novel gantry movable single-needle quilting machine.
背景技术Background technique
绗缝机是一种用于床垫、床罩、棉被等表面缝制线形图案的纺织机械。用于被子缝制成型的绗缝机按照针数和缝制图形的多好可分为直绗机和电脑绗缝机两类。在传统的绗缝机是将机头和机架固定在固定的位置,使用时通过移动布料来实现绗缝机的操作,操作时因人工移动布料使绗缝机缝纫速度低、人工劳动量大,因此需要一种新型龙门架移动式单针绗缝机。A quilting machine is a textile machine used to sew linear patterns on surfaces such as mattresses, bedspreads, and quilts. The quilting machines used for quilt sewing can be divided into two types: straight quilting machines and computer quilting machines according to the number of stitches and the quality of the sewing graphics. In the traditional quilting machine, the machine head and frame are fixed at a fixed position, and the operation of the quilting machine is realized by moving the cloth during use. During operation, the sewing speed of the quilting machine is low and the amount of manual labor is large due to the manual movement of the cloth. , so a new gantry mobile single-needle quilting machine is needed.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种新型龙门架移动式单针绗缝机。The purpose of this utility model is in order to solve the shortcoming that exists in the prior art, and propose a kind of novel gantry movable single-needle quilting machine.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型龙门架移动式单针绗缝机,包括第一支架和与其平行设置的第二支架,所述第一支架的一端安装有第一连接杆,且第一连接杆与第二支架连接,所述第一支架的上方安装有第一导轨,所述第一导轨远离第一支架的一侧活动安装有第一固定板,所述第一固定板远离第一导轨的一侧安装有从动装置,所述第二支架的上方安装有第二导轨,所述第二导轨远离第二支架的一侧活动安装有第二固定板,所述第二固定板远离第二导轨的一侧安装有X向驱动装置,所述X向驱动装置靠近从动装置的一侧两端分别安装有机头安装板和机座安装板,且机座安装板位于机头安装板靠近第一支架的一侧,所述机头安装板沿其长度方向安装有机头导向导轨,所述机头导向导轨远离机头安装板的一侧安装有机头装置,所述机头装置上安装有机头驱动皮带,且机头驱动皮带与X向驱动装置和从动装置传动连接,所述机座安装板沿其长度方向安装有机座导向导轨,所述机座导向导轨远离机座安装板的一侧安装有机座固定板,所述机座固定板上安装有机座,所述机座远离机头装置的一侧安装有机座驱动皮带,且机座驱动皮带与X向驱动装置和从动装置传动连接,所述所述第一支架的另一端安装有第二连接杆,且第二连接杆与第二支架连接,所述第二连接杆上安装有Y向驱动装置。A new gantry mobile single-needle quilting machine, comprising a first bracket and a second bracket arranged parallel to it, one end of the first bracket is installed with a first connecting rod, and the first connecting rod is connected to the second bracket , a first guide rail is installed above the first bracket, a first fixing plate is movably installed on the side of the first guide rail away from the first bracket, and a A moving device, a second guide rail is installed on the top of the second bracket, a second fixed plate is movably installed on the side of the second guide rail away from the second bracket, and the second fixed plate is installed on the side away from the second guide rail There is an X-direction drive device, and the two ends of the side of the X-direction drive device close to the driven device are respectively installed with a machine head mounting plate and a machine base mounting plate, and the machine base mounting plate is located on the side of the machine head mounting plate close to the first bracket , the machine head mounting plate is installed with a machine head guide rail along its length direction, the machine head device is installed on the side of the machine head guide rail far away from the machine head mounting plate, the machine head drive belt is installed on the machine head device, and the machine head The drive belt of the head is connected with the X-direction driving device and the driven device. The machine base mounting plate is installed with an organic base guide rail along its length direction, and the machine base guide rail is installed with an organic base fixing plate on the side away from the machine base mounting plate , an organic base is installed on the fixed plate of the base, an organic base drive belt is installed on the side of the base far away from the machine head device, and the drive belt of the base is connected to the X-direction driving device and the driven device, and the described The other end of the first bracket is installed with a second connecting rod, and the second connecting rod is connected with the second bracket, and a Y-direction driving device is installed on the second connecting rod.
优选的,所述X向驱动装置包括驱动固定板,所述驱动固定板的一侧与机头安装板和机座安装板垂直连接,所述驱动固定板的另一侧安装有两组轴承座,两组所述轴承座套接有X向主动轴,两组所述轴承座相互远离的一侧分别安装有机头驱动齿轮和机座驱动齿轮,且机头驱动齿轮位于机座驱动齿轮的正上方,所述机头驱动齿轮和机座驱动齿轮与X向主动轴套接,所述机头驱动齿轮与机头驱动皮带传动连接,所述机座驱动齿轮与机座驱动皮带传动连接,所述机座驱动齿轮远离机头驱动齿轮的一侧安装有X向从动齿轮,且X向从动齿轮与X向主动轴套接,所述X向从动齿轮的外侧啮合有X向主动齿轮,所述X向主动齿轮上安装有X向驱动电机。Preferably, the X-direction driving device includes a driving fixing plate, one side of the driving fixing plate is vertically connected with the machine head mounting plate and the machine base mounting plate, and the other side of the driving fixing plate is installed with two sets of bearing seats , the two groups of bearing housings are sleeved with X-direction drive shafts, and the sides of the two groups of bearing housings that are far away from each other are respectively installed with machine head drive gears and machine base drive gears, and the machine head drive gears are located on the positive side of the machine base drive gears. Above, the head drive gear and the machine base drive gear are socketed with the X-direction drive shaft, the machine head drive gear is connected to the machine head drive belt, and the machine base drive gear is connected to the machine base drive belt. An X-direction driven gear is installed on the side of the base driving gear away from the head drive gear, and the X-direction driven gear is socketed with the X-direction driving shaft, and the X-direction driven gear is meshed with an X-direction driving gear , an X-direction driving motor is installed on the X-direction driving gear.
优选的,所述从动装置包括从动固定板,所述从动固定板的一侧与机头安装板和机座安装板垂直连接,所述从动固定板的另一侧安装有沿竖直方向设置的两组U型块,两组所述U型块上均安装有从动齿轮,位于上方的一个从动齿轮与机头驱动皮带传动连接,位于下方的一个从动齿轮与机座驱动皮带传动连接。Preferably, the driven device includes a driven fixing plate, one side of the driven fixing plate is vertically connected with the machine head mounting plate and the machine base mounting plate, and the other side of the driven fixing plate is installed with a Two sets of U-shaped blocks arranged in the vertical direction, driven gears are installed on the U-shaped blocks of the two groups, a driven gear located at the top is connected with the drive belt of the machine head, and a driven gear located at the bottom is connected with the machine base Drive belt drive connection.
优选的,所述Y向驱动装置包括两组轴承座,两组所述轴承座安装在第二连接杆的上方,两组所述轴承座活动套接有Y向主动轴,两组所述轴承座相互靠近的一侧安装有Y向从动轮,且Y向从动轮与Y向主动轴套接,所述Y向从动轮的外侧啮合有Y向主动轮,所述Y向主动轮上安装有Y向驱动电机,两组所述轴承座相互远离的一侧安装有Y向驱动齿轮,且Y向驱动齿轮与Y向主动轴套接,所述Y向驱动齿轮的外侧传动连接有Y向驱动皮带,所述第一连接杆的上方安装有两组Y向从动齿轮,且Y向从动齿轮与Y向驱动皮带传动连接。Preferably, the Y-direction driving device includes two sets of bearing seats, the two sets of bearing seats are installed above the second connecting rod, the two sets of bearing seats are movably connected with the Y-direction driving shaft, and the two sets of bearing seats The side of the seats close to each other is equipped with a Y-direction driven wheel, and the Y-direction driven wheel is socketed with the Y-direction driving shaft. Y-direction drive motor, Y-direction drive gears are installed on the side away from each other of the two sets of bearing seats, and the Y-direction drive gears are socketed with the Y-direction drive shaft, and the outer side of the Y-direction drive gears is connected with a Y-direction drive Belt, two sets of Y-direction driven gears are installed above the first connecting rod, and the Y-direction driven gears are connected to the Y-direction driving belt.
优选的,所述机座安装板远离机头安装板的一侧安装有两组连接块,两组所述连接块与Y向驱动皮带固定连接。Preferably, two sets of connecting blocks are installed on the side of the machine base mounting plate away from the machine head mounting plate, and the two sets of connecting blocks are fixedly connected to the Y-direction driving belt.
优选的,所述机头装置包括机头固定板,所述机头固定板与机头导向导轨连接,所述机头固定板远离机座安装板的一端垂直安装有气缸安装板,所述气缸安装板上安装有推动气缸,所述机头固定板远离机头导向导轨的一侧安装有两组气缸导轨,两组所述气缸导轨上安装有固定板,所述固定板靠近气缸安装板的一端与推动气缸的活塞端连接,所述固定板上安装有机头,所述固定板的一侧安装有L型连接板,且L型连接板与机头固定板连接,所述L型连接板与机头驱动皮带固定连接。Preferably, the machine head device includes a machine head fixing plate, which is connected to the machine head guide rail, and the end of the machine head fixing plate far away from the machine base mounting plate is vertically installed with a cylinder mounting plate, and the cylinder A push cylinder is installed on the mounting plate, and two sets of cylinder guide rails are installed on the side of the head fixing plate away from the guide rail of the machine head, and a fixing plate is installed on the two sets of cylinder guide rails, and the fixing plate is close to the side of the cylinder mounting plate. One end is connected with the piston end of the push cylinder, the machine head is installed on the fixed plate, an L-shaped connecting plate is installed on one side of the fixed plate, and the L-shaped connecting plate is connected with the machine head fixed plate, and the L-shaped connecting plate It is fixedly connected with the head drive belt.
本实用新型的有益效果:The beneficial effects of the utility model:
通过设置从动装置、机头驱动皮带、机座驱动皮带、机头导向导轨、机座导向导轨和X向驱动装置,实现了绗缝机的机头和机座同步X向移动;通过设置的Y向驱动装置、第二导轨和第一导轨实现了机头和机座的Y向移动,将传统材料放置在支架上移动的方式转变为机头机座沿材料移动的方式,提高了布料的缝纫速度,减轻人工移动布料的难度,将机头和机座设置在机头安装板和机座安装板上,使设备结构简单紧凑,减小了设备的占地面积。By setting the driven device, the drive belt of the machine head, the drive belt of the machine base, the guide rail of the machine head, the guide rail of the machine base and the X-direction driving device, the synchronous X-direction movement of the machine head and the machine base of the quilting machine is realized; through the set The Y-direction driving device, the second guide rail and the first guide rail realize the Y-direction movement of the machine head and the machine base, and change the traditional way of placing materials on the bracket to move the machine head and machine base along the material, which improves the cloth's stability. The sewing speed is reduced, and the difficulty of manually moving the fabric is reduced. The machine head and the machine base are set on the machine head mounting plate and the machine base mounting plate, which makes the structure of the equipment simple and compact, and reduces the footprint of the equipment.
附图说明Description of drawings
图1为本实用新型提出的一种新型龙门架移动式单针绗缝机的结构示意图;Fig. 1 is a structural schematic diagram of a novel gantry mobile single-needle quilting machine proposed by the utility model;
图2为本实用新型提出的一种新型龙门架移动式单针绗缝机隔板的俯视图。Fig. 2 is a top view of a partition of a novel gantry movable single-needle quilting machine proposed by the utility model.
图中:1 第一支架、2 第二支架、3 第一连接杆、4 第二导轨、5 第二固定板、6 X向驱动装置、7 Y向驱动装置、8 第一导轨、9 第一固定板、10 从动装置、11 第二连接杆、12机头安装板、13 机座安装板、14 机头导向导轨、15 机头装置、16 机头驱动皮带、17 机座导向导轨、18 机座固定板、19 机座、20 机座驱动皮带。In the figure: 1 first bracket, 2 second bracket, 3 first connecting rod, 4 second guide rail, 5 second fixed plate, 6 X-direction driving device, 7 Y-direction driving device, 8 first guide rail, 9 first Fixed plate, 10 driven device, 11 second connecting rod, 12 machine head installation plate, 13 machine base installation plate, 14 machine head guide rail, 15 machine head device, 16 machine head driving belt, 17 machine base guide rail, 18 Stand fixing plate, 19 stands, 20 stands drive belt.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-2,一种新型龙门架移动式单针绗缝机,包括第一支架1和与其平行设置的第二支架2,第一支架1的一端安装有第一连接杆3,且第一连接杆3与第二支架2连接,第一支架1的上方安装有第一导轨8,第一导轨8远离第一支架1的一侧活动安装有第一固定板9,第一固定板9远离第一导轨8的一侧安装有从动装置10,第二支架2的上方安装有第二导轨4,第二导轨4远离第二支架2的一侧活动安装有第二固定板5,第二固定板5远离第二导轨4的一侧安装有X向驱动装置6,X向驱动装置6靠近从动装置10的一侧两端分别安装有机头安装板12和机座安装板13,且机座安装板13位于机头安装板12靠近第一支架1的一侧,机头安装板12沿其长度方向安装有机头导向导轨14,机头导向导轨14远离机头安装板12的一侧安装有机头装置15,机头装置15上安装有机头驱动皮带16,且机头驱动皮带16与X向驱动装置6和从动装置10传动连接,机座安装板13沿其长度方向安装有机座导向导轨17,机座导向导轨17远离机座安装板13的一侧安装有机座固定板18,机座固定板18上安装有机座19,机座19远离机头装置15的一侧安装有机座驱动皮带20,且机座驱动皮带20与X向驱动装置6和从动装置10传动连接,第一支架1的另一端安装有第二连接杆11,且第二连接杆11与第二支架2连接,第二连接杆11上安装有Y向驱动装置7。Referring to Fig. 1-2, a new gantry mobile single-needle quilting machine includes a first support 1 and a second support 2 arranged parallel to it. One end of the first support 1 is installed with a first connecting rod 3, and the second A connecting rod 3 is connected with the second bracket 2, the first guide rail 8 is installed on the top of the first bracket 1, and the side of the first guide rail 8 away from the first bracket 1 is movably installed with a first fixed plate 9, the first fixed plate 9 A driven device 10 is installed away from the side of the first guide rail 8, a second guide rail 4 is installed above the second support 2, and a second fixed plate 5 is movably installed on the side of the second guide rail 4 away from the second support 2. The side of the two fixed plates 5 away from the second guide rail 4 is equipped with an X-direction driving device 6, and the two ends of the side of the X-direction driving device 6 close to the driven device 10 are respectively equipped with a machine head mounting plate 12 and a machine base mounting plate 13, and The machine base mounting plate 13 is located on the side of the machine head mounting plate 12 close to the first support 1, the machine head mounting plate 12 is installed with the machine head guide rail 14 along its length direction, and the machine head guide rail 14 is away from the side of the machine head mounting plate 12 Machine head device 15 is installed, machine head drive belt 16 is installed on the machine head device 15, and machine head drive belt 16 is connected with X to driving device 6 and driven device 10 transmission, machine base mounting plate 13 is installed machine base along its length direction Guide rail 17, machine base guide rail 17 is far away from the side of machine base mounting plate 13 and machine base fixing plate 18 is installed, and machine base fixing plate 18 is installed machine base 19, and machine base 19 is far away from the side of machine head device 15 and machine base is installed The driving belt 20 is driven, and the base driving belt 20 is connected to the X-direction driving device 6 and the driven device 10. The other end of the first bracket 1 is equipped with a second connecting rod 11, and the second connecting rod 11 is connected to the second bracket 2 Connected, the Y-direction driving device 7 is installed on the second connecting rod 11 .
X向驱动装置6包括驱动固定板,驱动固定板的一侧与机头安装板12和机座安装板13垂直连接,驱动固定板的另一侧安装有两组轴承座,两组轴承座套接有X向主动轴,两组轴承座相互远离的一侧分别安装有机头驱动齿轮和机座驱动齿轮,且机头驱动齿轮位于机座驱动齿轮的正上方,机头驱动齿轮和机座驱动齿轮与X向主动轴套接,机头驱动齿轮与机头驱动皮带16传动连接,机座驱动齿轮与机座驱动皮带20传动连接,机座驱动齿轮远离机头驱动齿轮的一侧安装有X向从动齿轮,且X向从动齿轮与X向主动轴套接,X向从动齿轮的外侧啮合有X向主动齿轮,X向主动齿轮上安装有X向驱动电机。The X-direction driving device 6 includes a drive fixing plate, one side of the driving fixing plate is vertically connected with the machine head mounting plate 12 and the machine base mounting plate 13, and the other side of the driving fixing plate is equipped with two groups of bearing seats, and two groups of bearing seat covers The X-direction drive shaft is connected, and the sides of the two groups of bearing seats away from each other are respectively installed with the driving gear of the machine head and the driving gear of the machine base, and the driving gear of the machine head is located directly above the driving gear of the machine base, and the driving gear of the machine head and the driving gear of the machine base The gear is socketed with the X-direction driving shaft, the head drive gear is connected with the head drive belt 16, the machine base drive gear is connected with the machine base drive belt 20, and the side of the machine base drive gear away from the machine head drive gear is equipped with an X The X-direction driven gear is socketed with the X-direction driving shaft, the X-direction driven gear is meshed with the X-direction driving gear, and the X-direction drive gear is equipped with an X-direction driving motor.
从动装置10包括从动固定板,从动固定板的一侧与机头安装板12和机座安装板13垂直连接,从动固定板的另一侧安装有沿竖直方向设置的两组U型块,两组U型块上均安装有从动齿轮,位于上方的一个从动齿轮与机头驱动皮带16传动连接,位于下方的一个从动齿轮与机座驱动皮带20传动连接。The driven device 10 includes a driven fixed plate, one side of the driven fixed plate is vertically connected with the machine head mounting plate 12 and the machine base mounting plate 13, and the other side of the driven fixed plate is equipped with two groups of vertically arranged U-shaped block, driven gears are installed on two groups of U-shaped blocks, a driven gear positioned above is connected with the drive belt 16 of the head, and a driven gear positioned below is connected with the drive belt 20 of the machine base.
Y向驱动装置7包括两组轴承座,两组轴承座安装在第二连接杆11的上方,两组轴承座活动套接有Y向主动轴,两组轴承座相互靠近的一侧安装有Y向从动轮,且Y向从动轮与Y向主动轴套接,Y向从动轮的外侧啮合有Y向主动轮,Y向主动轮上安装有Y向驱动电机,两组轴承座相互远离的一侧安装有Y向驱动齿轮,且Y向驱动齿轮与Y向主动轴套接,Y向驱动齿轮的外侧传动连接有Y向驱动皮带,第一连接杆3的上方安装有两组Y向从动齿轮,且Y向从动齿轮与Y向驱动皮带传动连接。The Y-direction driving device 7 includes two sets of bearing seats, the two sets of bearing seats are installed above the second connecting rod 11, the two sets of bearing seats are movably connected with the Y-direction driving shaft, and the sides of the two sets of bearing seats close to each other are installed with Y The Y-direction driven wheel is socketed with the Y-direction driving shaft, the outside of the Y-direction driven wheel is meshed with the Y-direction driving wheel, and the Y-direction drive motor is installed on the Y-direction driving wheel. The two sets of bearing seats are far away from each other. A Y-direction drive gear is installed on the side, and the Y-direction drive gear is socketed with the Y-direction drive shaft. The outer side of the Y-direction drive gear is connected with a Y-direction drive belt. Two sets of Y-direction driven gears are installed above the first connecting rod 3. gear, and the Y-direction driven gear is connected with the Y-direction drive belt.
机座安装板13远离机头安装板12的一侧安装有两组连接块,两组连接块与Y向驱动皮带固定连接,机头装置15包括机头固定板,机头固定板与机头导向导轨14连接,机头固定板远离机座安装板13的一端垂直安装有气缸安装板,气缸安装板上安装有推动气缸,机头固定板远离机头导向导轨14的一侧安装有两组气缸导轨,两组气缸导轨上安装有固定板,固定板靠近气缸安装板的一端与推动气缸的活塞端连接,固定板上安装有机头,固定板的一侧安装有L型连接板,且L型连接板与机头固定板连接,L型连接板与机头驱动皮带16固定连接。Two groups of connecting blocks are installed on the side away from the head mounting plate 12 of the machine base mounting plate 13, and the two groups of connecting blocks are fixedly connected with the Y-direction drive belt. The guide rail 14 is connected, and the end of the machine head fixed plate away from the machine base mounting plate 13 is vertically installed with a cylinder mounting plate, and a driving cylinder is installed on the cylinder mounting plate. Cylinder guide rail, two sets of cylinder guide rails are installed with a fixed plate, the end of the fixed plate near the cylinder mounting plate is connected with the piston end of the push cylinder, the machine head is installed on the fixed plate, and an L-shaped connecting plate is installed on one side of the fixed plate, and L Type connecting plate is connected with head fixed plate, and L type connecting plate is fixedly connected with head drive belt 16.
本实用新型中,X向驱动装置6内部的驱动电机转动,带动X向主动轴转动,然后使机头驱动齿轮和机座驱动齿轮转动,从而使机头驱动齿轮代用机头驱动皮带16运动,机座驱动齿轮带动机座驱动皮带20运动,实现了同时控制机头装置15和机座19沿X向运动的目的;当Y向驱动装置7运转时,Y向驱动装置7内部的驱动电机带动Y向主动轴转动,从而使Y向驱动齿轮带动Y向驱动皮带运动,实现了机头装置15和机座19沿Y向运动的目的,该设计将机头装置15和机座19安装在机头安装板12和机座安装板13上,将传统材料放置在支架上移动的方式转变为机头机座沿材料移动的方式,提高了布料的缝纫速度,减轻人工移动布料的难度,使设备结构简单紧凑,减小了设备的占地面积。In the utility model, the driving motor inside the X-direction driving device 6 rotates to drive the X-direction driving shaft to rotate, and then the machine head drive gear and the machine base drive gear are rotated, so that the machine head drive gear replaces the machine head drive belt 16 to move, The base drive gear drives the base drive belt 20 to move, realizing the purpose of simultaneously controlling the movement of the machine head device 15 and the base 19 along the X direction; when the Y-direction drive device 7 is running, the drive motor inside the Y-direction drive device 7 drives The drive shaft rotates in the Y direction, so that the Y-direction drive gear drives the Y-direction drive belt to move, realizing the purpose of moving the machine head device 15 and the machine base 19 along the Y direction. This design installs the machine head device 15 and the machine base 19 on the machine On the head mounting plate 12 and machine base mounting plate 13, the traditional way of placing materials on the bracket and moving is changed to the way that the machine head and base move along the material, which improves the sewing speed of the fabric, reduces the difficulty of manually moving the fabric, and makes the equipment The structure is simple and compact, reducing the footprint of the equipment.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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