CN206218962U - A kind of hollow fibre hemodialysis membrane receives silk buffer unit - Google Patents
A kind of hollow fibre hemodialysis membrane receives silk buffer unit Download PDFInfo
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- CN206218962U CN206218962U CN201621019196.XU CN201621019196U CN206218962U CN 206218962 U CN206218962 U CN 206218962U CN 201621019196 U CN201621019196 U CN 201621019196U CN 206218962 U CN206218962 U CN 206218962U
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- roller
- support
- hollow fibre
- buffer unit
- floating
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- 238000001631 haemodialysis Methods 0.000 title claims abstract description 19
- 230000000322 hemodialysis Effects 0.000 title claims abstract description 19
- 239000012528 membrane Substances 0.000 title claims abstract description 19
- 239000000835 fiber Substances 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010618 wire wrap Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 210000000578 peripheral nerve Anatomy 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000000502 dialysis Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000009514 concussion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000001575 pathological effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
A kind of hollow fibre hemodialysis membrane receives silk buffer unit, it is related to hollow fibre hemodialysis membrane to receive silk device technical field, it is provided with support, velocity measuring roller, floating roller device, lifting roller arrangement and guide roller are sequentially provided with support, guide roller is located at lifting roller arrangement side lower section, and lifting roller arrangement side is provided with tension-sensing roller.Tension sensor and lift servo motor are connected with controller.The utility model simple structure, easy to use, high degree of automation, without increasing manual labor amount, greatly reduce production cost.
Description
Technical field
Silk device technical field is received the present invention relates to hollow fibre hemodialysis membrane, said it is a kind of simple structure in detail, made
With conveniently, it is to avoid the hollow fibre hemodialysis membrane of waste receives the device of silk buffering.
Background technology
In recent years, with the development of health security system and dialysis, increasing sufferer can be controlled by dialysis
Treat and carry out extending life.But because the quantity of nephrotic caused by life style and pathological factor is more and more, domestic dialyzer
Consumption increase sharply year by year.How to improve the level of dialyzer automated production, it is ensured that the stability of product quality, and reduce product
Manufacturing cost, the important topic as blood purification industry.
Nowadays, the automatization level of the manufacturing enterprise of domestic hemodialysis membrane receives wire process mainly by manpower than relatively low
To complete, and there is larger production when wire wrapping wheel is changed and waste in the operation.
The content of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, there is provided a kind of simple structure, easy to use, it is to avoid wave
The hollow fibre hemodialysis membrane for taking receives silk buffer unit.
The present invention solves the technical scheme that above-mentioned the deficiencies in the prior art are used:
A kind of hollow fibre hemodialysis membrane receives silk buffer unit, is provided with support, it is characterised in that be sequentially provided with support
Velocity measuring roller, floating roller device, lifting roller arrangement and guide roller, the structure of described floating roller device is:Support is provided with center
Axle, central shaft is provided with the floating roller frame that can be rotated around it, and floating roller frame is provided with floating roller, is set on the support between floating roller and central shaft
There is double-acting cylinder, the piston rod of double-acting cylinder is connected with the floating roller frame between floating roller and central shaft;Described dance roller dress
The structure put is:It is relative on support to be provided with two secondary ball-screws, two screw rod both ends difference warp beam of two secondary ball-screws
Hold, bearing block is connected with support, two screw rods of two secondary ball-screws are connected through transmission device with lift servo motor respectively, two
Two nuts of secondary ball-screw are provided with lifting buffer roll, and guide roller is located at lifting roller arrangement side lower section, lifts roller arrangement
Side is provided with tension-sensing roller.Tension sensor and lift servo motor are connected with controller.
The floating roller buffer being matched therewith is respectively equipped with the support of the upper and lower both sides of heretofore described floating roller.
Described central shaft is provided with pivot angle detection gear in the present invention;Support is provided with encoder, the input of encoder
Axle is provided with the encoder gear being meshed with pivot angle detection gear.Encoder is connected with controller.
Heretofore described support is provided with the line slideway parallel with the screw rod of ball-screw, the sliding block of line slideway
It is connected with the nut of ball-screw.
Heretofore described support be provided with two sets lifting roller arrangements, tension-sensing roller be located at two sets lifting roller arrangements it
Between support on.
Heretofore described transmission device is:Two screw rod one end of two secondary ball-screws are respectively equipped with from mantle tooth
Wheel, the output shaft of lift servo motor is provided with drive bevel gear, and the support between drive bevel gear and driven wheel of differential is provided with
Drive link, drive link is respectively arranged at two ends with the drive bevel gear engaged with drive bevel gear and driven wheel of differential.
Heretofore described floating roller buffer is hydraulic bjuffer.
Support between heretofore described velocity measuring roller and floating roller device is provided with the first guide roller and second and is oriented to
Roller, the support between velocity measuring roller and the first guide roller is provided with the first tension-sensing roller.
The 3rd guide roller and the 4th guide roller are provided between heretofore described floating roller device and lifting roller arrangement.
The present invention when in use, by obtained film tow successively pile warp velocity measuring roller, floating roller, lifts buffer roll, tension force
Measuring roll and guide roller, during work, after the number of turns of wire wrapping wheel reaches setting value, operator cuts film tow, and by film
Beam is fixed on tow folder;Now lift servo motor work, drives lifting buffer roll to move upwards, during exchange wire wrapping wheel
The film silk of generation plays temporary effect, and the tension sensor on tension-sensing roller lifts buffering as the master reference of control
Roller rises, and now tension force of the film tow at lifting buffer roll takes place change, the tension sensor inspection on tension-sensing roller
Measure after change, transmit signals to controller, be then compared with setting value, the tension variation via controller meter of appearance
After calculation, signal is fed back into lift servo motor, lift servo motor controls lifting by changing the output valve of motor speed
The translational speed of buffer roll, increases or reduces the tension force of tow.Floating roller device is tension force micro-tensioning system, keeps system tension to exist
Lift servo electric motor starting and deboost phase maintain a scope for stabilization, the admission pressure in control cylinder, floating roller itself
The tension force of gravity, the active force of cylinder and film tow be balanced.When film tow tension reduces, floating roller is moved upwards, makes silk
The tension force increase of beam, then reaches balance;When film tow tension increases, floating roller is moved downward, and reduces the tension force of film tow, so
After reach balance.After wire wrapping wheel has been changed, lift servo motor control lifting buffer roll slowly declines, by its temporary film silk
It is received on wire wrapping wheel.Automatic filament buffer unit of the invention, can change wire wrapping wheel when, one section of film tow of automatic buffer
Range ability, wire wrapping wheel is changed after finishing, and on the perineurium auto reeling for being buffered to next wire wrapping wheel, is realized and is received wire process
Nil waste.Simple structure of the present invention, easy to use, high degree of automation, without increasing manual labor amount, greatly reduce production
Cost.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is partial enlarged drawing at the A of Fig. 1.
Fig. 3 is the structural representation of lifting roller arrangement in face of the present invention.
Specific embodiment
Hollow fibre hemodialysis membrane as Figure 1-3 receives silk buffer unit, is provided with support 8, on support 8 from left to right
Velocity measuring roller 1, floating roller device, lifting roller arrangement and guide roller 9 are sequentially provided with, the structure of described floating roller device is:Support 8
Central shaft 30 is provided with, central shaft 30 is provided with the floating roller frame 5 that can be rotated around it, and the floating roller frame 5 in the left side of central shaft 30 is provided with
Capable floating roller 4 is rolled out with central shaft, velocity measuring, the floating roller frame 5 on the right side of central shaft is provided with counterweight roller 31, is set on counterweight roller 31
Have a balancing weight, the support between floating roller 4 and central shaft 30 is provided with double-acting cylinder 15, the piston rod of double-acting cylinder 15 with it is floating
Floating roller frame 5 between roller and central shaft is hinged, and floating roller is respectively equipped with the upper floating roller being matched therewith and delays on the support of both sides about 4
Device 3 and lower floating roller buffer are rushed, upper floating roller buffer 3 and lower floating roller buffer are hydraulic bjuffer.Described lifting roller arrangement
Structure be:It is relative on support to be provided with two secondary ball-screws, two both ends of screw rod 22 difference warp beam of two secondary ball-screws
Hold, bearing block 19 is connected with support, two screw rods of two secondary ball-screws are watched through transmission device with the lifting with decelerator respectively
Take motor to be connected, from figure 3, it can be seen that described transmission device is:Two lower ends of screw rod 22 difference of two secondary ball-screws
It is provided with driven wheel of differential 28, the output shaft of lift servo motor 24 is provided with drive bevel gear, drive bevel gear and from mantle tooth
Drive link 26 free to rotate is provided with through support base 27 on support between wheel 28, drive link 26 is respectively arranged at two ends with and initiative taper
Gear and the drive bevel gear 25,29 of the engagement of driven wheel of differential 28.It is slow that two nuts 20 of two secondary ball-screws are provided with lifting
Roller 23 is rushed, the two ends for lifting buffer roll 23 are connected through bearing with two nuts 20 respectively, lift buffer roll 23 and central shaft, speed
Measuring roll, floating roller are parallel, and the work of lift servo motor drives two secondary ball-screw work, drives lifting buffer roll smoothly upper and lower
It is mobile;The line slideway 21 parallel with the screw rod 22 of ball-screw is respectively equipped with support at two secondary ball-screws, straight line is led
The sliding block 18 of rail 21 is connected with the nut 20 of ball-screw, as shown in figure 3, the screw rod 22 of ball-screw is respectively provided on two sides with straight line
Guide rail, operation is more steady, prevents the nut of ball-screw from following leading screw to rotate and get stuck, and runs more stable.Guide roller 9 sets
In lifting roller arrangement lower right-hand side, guide roller is drive roll;Lifting roller arrangement side is provided with tension-sensing roller, on tension-sensing roller
It is provided with tension sensor.Tension sensor and lift servo electricity on velocity sensor, tension-sensing roller on velocity measuring roller
Machine is connected with controller, and through controlling valve to be connected with source of the gas, control valve is connected double-acting cylinder with controller.
Of the invention further to improve, described central shaft 30 is provided with fan-shaped pivot angle detection gear 32;Support is provided with volume
Code device 33, the input shaft of encoder 33 is provided with the encoder gear being meshed with pivot angle detection gear 32.Encoder 33 and control
Device is connected, can at any time detect the pendulum angle of floating roller, it is necessary to when control valve is given and controls.Left and right is arranged side by side on described support
Two sets of lifting roller arrangements 6,7 being parallel to each other are provided with, tension-sensing roller 11 is located under the support between two sets of lifting roller arrangements 6,7
In portion, the support of right side lifting roller arrangement 7 bottom is provided with backward pull measuring roll 10, and backward pull measuring roll 10 is provided with tension force biography
Sensor.According to the property of tow, the tension force allowed band of tow is 3 ~ 20N ± 0.3N, using tension-sensing roller 11 as tow
The Main Basiss of power detection, the aid that backward pull measuring roll 10 is detected as tension force, both readings have certain tolerance
e.According to the performance of perineurium, the setting value that tension force is detected is a, and allows certain deviation, during tow is buffered,
The tension values of tension-sensing roller and backward pull measuring roll are b and c, when tension values b and c difference comparsions are big, more than what is allowed
During tolerance e, the speed of rising or decline by adjusting lifting buffer roll makes tow tension reach balance to ensure tow
The stability of tension force.
As can be seen from Figure 1 the support between velocity measuring roller 1 and floating roller device is provided with the first guide roller 2 and second and leads
To roller 16, the support between the guide roller 2 of velocity measuring roller 1 and first is provided with forward pull measuring roll 17.Can from Fig. 1
Go out, forward pull measuring roll 17 is located on the support of the lower section between the guide roller 2 of velocity measuring roller 1 and first, the second guide roller 16
On the support of the lower section being located between the first guide roller and floating roller 4;The support of the lower section between floating roller device and lifting roller arrangement
The 3rd guide roller 13 and the 4th guide roller 12 are provided with, the 3rd guide roller 13 is located on the support of the lower right of floating roller 4, the 4th is oriented to
Roller 12 is located on the support of the 3rd guide roller lower right.Described the first guide roller, the 3rd guide roller are drive roll, or all
Guide roller is drive roll.Support is provided with active servo motor, and active servo motor is led through transmission device with guide roller, first
It is connected to roller, the second guide roller, the 3rd guide roller and the 4th guide roller, driven rotation, becomes drive roll.Transmission device
Can be gear drive, or belt drive unit or chain gearing.
Obtained film tow when in use, is sequentially passed through velocity measuring roller, forward pull measuring roll, the first guiding by the present invention
Roller and the second guide roller enter floating roller device, through the 4th guide roller deflecting after the floating roller deflecting of floating roller device, in above-below direction
After lifting buffer roll, tension-sensing roller, the lifting buffer roll on right side, backward pull measuring roll and guide roller on the left of upper priority pile warp
Be connected with wire wrapping wheel, when it is used film tow setting as shown in figure 1, film tow passed through velocity measuring roller, forward pull inspection
Survey roller, the first guide roller, the second guide roller, floating roller, the 4th guide roller, two lifting buffer rolls, tension-sensing roller, backward pull inspections
Survey roller guide roller etc. and film tow is played and change nyctitropic effect, the 3rd guide roller plays a part of tensioning;Above-mentioned various rollers
It is free to rotate rack-mount.During work, after the number of turns of wire wrapping wheel reaches setting value, operator by film silk
Beam is cut, and perineurium is fixed on tow folder.Now lift servo motor work, drives lifting buffer roll to move upwards, right
Change the film silk produced during wire wrapping wheel and play temporary effect, ball-screw upper and lower ends respectively have the position sensor to be used for
It is determined that the extreme position of lifting buffer roll.Three tension-sensing rollers in the present invention(Forward pull measuring roll, tension-sensing roller and after
Tension-sensing roller), tension sensor is equipped with each tension-sensing roller, forward pull measuring roll enters slow for measuring film tow
Tow tension after flushing device, tension value only shows.Tension sensor on tension-sensing roller as control master reference,
Lifting buffer roll rises, and now tension force of the film tow at lifting buffer roll takes place change, the tension force on tension-sensing roller
Sensor detected after change, transmits signals to controller, is then compared with setting value, the tension variation of appearance warp
After controller is calculated, signal is fed back into lift servo motor, lift servo motor by change the output valve of motor speed come
The translational speed of control lifting buffer roll, increases or reduces the tension force of tow.Whole process belongs to closed-loop tension control, uses
The mode of PID regulation controls.Solution system is advantageous for using another benefit of PID regulation controls starting or stopping rank
Section, the problem that system concussion occurs is conducive to increasing the precision for controlling.Tension sensor only conduct on backward pull measuring roll
Force value is shown, but is compared with second tension value, and feedback compensation is carried out after going beyond the scope.
Floating roller device is tension force micro-tensioning system, keeps system tension to be maintained in lift servo electric motor starting and deboost phase
The gravity of the weight and floating roller itself of one scope of stabilization, the admission pressure in control cylinder, counterweight roller and balancing weight, gas
The active force of cylinder is balanced with the tension force of film tow.When film tow tension reduces, floating roller is moved upwards, increases the tension force of tow
Greatly, balance is then reached;When film tow tension increases, floating roller is moved downward, and reduces the tension force of film tow, is then reached flat
Weighing apparatus.When film tow tension is decreased or increased too fast, upper floating roller buffer or lower floating roller buffer impose cushion effect to floating roller, treat
The tension force of the large-scale adjusting film tow of lift servo motor.After wire wrapping wheel has been changed, the lifting of lift servo motor control is slow
Rush roller slowly to decline, its temporary film silk is received on wire wrapping wheel.Automatic filament buffer unit of the invention, can change around
During silk wheel, one section of range ability of film tow of automatic buffer, wire wrapping wheel is changed after finishing, and the perineurium auto reeling for being buffered is arrived down
On one wire wrapping wheel, the nil waste for receiving wire process is realized.Simple structure of the present invention, easy to use, high degree of automation, without increasing
Plus manual labor amount, greatly reduce production cost.
Claims (9)
1. a kind of hollow fibre hemodialysis membrane receives silk buffer unit, is provided with support, it is characterised in that speed is sequentially provided with support
Measuring roll, floating roller device, lifting roller arrangement and guide roller are spent, the structure of described floating roller device is:Support is provided with central shaft,
Central shaft is provided with the floating roller frame that can be rotated around it, and floating roller frame is provided with floating roller, and the support between floating roller and central shaft is provided with
Double-acting cylinder, the piston rod of double-acting cylinder is connected with the floating roller frame between floating roller and central shaft;Described lifting roller arrangement
Structure be:It is relative on support to be provided with two secondary ball-screws, two screw rod both ends of two secondary ball-screws respectively warp beam hold,
Bearing block is connected with support, and two screw rods of two secondary ball-screws are connected through transmission device with lift servo motor respectively, and two is secondary
Two nuts of ball-screw are provided with lifting buffer roll, and guide roller is located at lifting roller arrangement side lower section, lifts roller arrangement one
Side is provided with tension-sensing roller.
2. hollow fibre hemodialysis membrane according to claim 1 receives silk buffer unit, it is characterised in that described floating roller
The floating roller buffer being matched therewith is respectively equipped with the support of upper and lower both sides.
3. hollow fibre hemodialysis membrane according to claim 1 and 2 receives silk buffer unit, it is characterised in that in described
Heart axle is provided with pivot angle detection gear;Support is provided with encoder, and the input shaft of encoder is provided with and detects gear phase with pivot angle
The encoder gear of engagement.
4. hollow fibre hemodialysis membrane according to claim 1 and 2 receives silk buffer unit, it is characterised in that described branch
Frame is provided with the line slideway parallel with the screw rod of ball-screw, and the sliding block of line slideway is connected with the nut of ball-screw.
5. hollow fibre hemodialysis membrane according to claim 4 receives silk buffer unit, it is characterised in that described support
Two sets of lifting roller arrangements are provided with, tension-sensing roller is located on the support between two sets of lifting roller arrangements.
6. hollow fibre hemodialysis membrane according to claim 5 receives silk buffer unit, it is characterised in that described transmission
Device is:Two screw rod one end of two secondary ball-screws are respectively equipped with driven wheel of differential, are set on the output shaft of lift servo motor
Have drive bevel gear, the support between drive bevel gear and driven wheel of differential is provided with drive link, drive link be respectively arranged at two ends with
Drive bevel gear and the drive bevel gear of driven wheel of differential engagement.
7. the hollow fibre hemodialysis membrane according to claim 5 or 6 receives silk buffer unit, it is characterised in that described is floating
Roller buffer is hydraulic bjuffer.
8. hollow fibre hemodialysis membrane according to claim 7 receives silk buffer unit, it is characterised in that described speed
Support between measuring roll and floating roller device is provided with the first guide roller and the second guide roller, velocity measuring roller and the first guide roller it
Between support be provided with the first tension-sensing roller.
9. hollow fibre hemodialysis membrane according to claim 8 receives silk buffer unit, it is characterised in that described floating roller
The 3rd guide roller and the 4th guide roller are provided between device and lifting roller arrangement.
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CN201621019196.XU CN206218962U (en) | 2016-08-31 | 2016-08-31 | A kind of hollow fibre hemodialysis membrane receives silk buffer unit |
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CN201621019196.XU CN206218962U (en) | 2016-08-31 | 2016-08-31 | A kind of hollow fibre hemodialysis membrane receives silk buffer unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106276409A (en) * | 2016-08-31 | 2017-01-04 | 威海威高血液净化制品有限公司 | A kind of hollow fibre hemodialysis membrane receives silk buffer unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106276409A (en) * | 2016-08-31 | 2017-01-04 | 威海威高血液净化制品有限公司 | A kind of hollow fibre hemodialysis membrane receives silk buffer unit |
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GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: No.20, Xingshan Road, Weihai Torch hi tech Industrial Development Zone, Weihai City, Shandong Province, 264210 Patentee after: Shandong Weigao blood purification products Co.,Ltd. Address before: No.20, Xingshan Road, torch hi tech Industrial Development Zone, Weihai City, Shandong Province 264200 Patentee before: WEIHAI WEIGAO BLOOD PURIFICATION PRODUCTS Co.,Ltd. |