CN206210919U - A kind of accumulator acid-extracting machine - Google Patents
A kind of accumulator acid-extracting machine Download PDFInfo
- Publication number
- CN206210919U CN206210919U CN201621314400.0U CN201621314400U CN206210919U CN 206210919 U CN206210919 U CN 206210919U CN 201621314400 U CN201621314400 U CN 201621314400U CN 206210919 U CN206210919 U CN 206210919U
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- China
- Prior art keywords
- sour
- acid
- take out
- cylinder
- extracting machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Filling, Topping-Up Batteries (AREA)
Abstract
The utility model is related to storage battery production apparatus field, a kind of specifically accumulator acid-extracting machine, described to take out the dsah-pot that sour machine is included being used for the vavuum pump to taking out sour machine offer vacuum environment and is connected for buffering by conduit with vavuum pump, the dsah-pot is connected by conduit with sour cylinder is taken out.The utility model is not only simple in structure, and can automatically control and adjust the accumulator acid-extracting machine for taking out vacuum magnitude in sour cylinder, solve and take out the big influence service life of equipment of acid fracturing power, easily cause battery separator damage and acid solution crosses the problems such as taking out, also solving the problems, such as to take out acid fracturing power simultaneously, small to cause low production efficiency and battery to take out acid unnet, and the utility model improves pumped vacuum systems, compared to traditional pumped vacuum systems, device hardware cost is suitable, but equipment operating cost and maintenance cost are reduced to a certain extent, the pollution to working environment in equipment running process is more importantly not only avoided completely, the pollution to reclaiming dilute sulfuric acid can also completely be avoided.
Description
Technical field
The utility model is related to storage battery production apparatus field, specifically a kind of accumulator acid-extracting machine.
Background technology
Valve controlled sealed lead-acid accumulator (hereinafter referred to as battery) uses imbibition type dividing plate, by lean solution design and pressure limiting
Valve realizes the circulation of chemical combination again of oxygen, reaches accumulator without maintenance effect.Battery is when manufacturing, in order that the storage of same group
Sulfuric acid saturation degree uniformity in battery separator, generally use rich solution acid adding, are being internalized into later stage constant pressure or trickle charge general
Unnecessary acid solution is extracted out, and, in 98% or so (lean solution), remaining 2% or so as passage reality for control monomer dividing plate dilute sulfuric acid saturation degree
Existing oxygen recombination circulation.And this process must be used to taking out sour equipment.
Sour equipment that what current battery manufacturer used take out has that acid system is taken out at large-scale vacuum station and miniature movable type takes out sour machine,
The features such as miniature movable type takes out sour machine its low cost, flexibility ratio is high enjoys battery manufacturer to favor.And battery manufacture at present
Business and the miniature movable type sold is pushed away on the market take out sour machine and have the following disadvantages：
1. rotary-vane vaccum pump is used, pumping fluid or machine oil that operation need to be consumed, operating cost are higher；
2. acid is taken out under negative pressure can produce acid mist, into rotary-vane vaccum pump internal corrosion vavuum pump inner chamber or part, safeguard into
This height；
3. when vavuum pump is shut down, moment takes out negative pressure in sour cylinder can cause the entrance of rotary-vane vaccum pump inner engine oil suck-back to take out acid
Dilute sulfuric acid in sour cylinder is taken out in cylinder, pollution, it is recycled；
4. rotary-vane vaccum pump can volatilize a large amount of oil smoke and to spill oil stain dirty in use, not only pollute operating environment
Also result in waste；
5. there is no negative pressure regulating system, it is impossible to the control pressure parameter during acid is taken out, the excessive influence equipment of pressure is used
In the life-span, while causing battery separator damage (battery short circuit) and acid solution to cross and take out, sour efficiency, and battery are taken out in the too small influence of pressure
Take out acid unclean.
Utility model content
The purpose of this utility model is to provide a kind of simple structure, and sour machine is taken out with certain ability of regulation and control.
To realize such purpose, the technical scheme that the utility model is provided is：
A kind of accumulator acid-extracting machine, it is described to take out sour machine including being used to provide taking out sour machine the vavuum pump component of vacuum environment,
Characterized in that, the vavuum pump component is connected by conduit with the buffering cartridge module for buffering, the buffering cartridge module
It is connected with sour cartridge module is taken out by conduit.
The vavuum pump component includes water-ring vacuum pump and the water tank for providing water-ring vacuum pump recirculated water,
The discharge outlet for drainage belt valve is provided with the side of water tank.
The buffering cartridge module includes dsah-pot and is arranged on dsah-pot to be used for the tapping valve for changing buffer solution, slow
Rush cylinder and be provided with the intelligent negative pressure control table that air pressure size in sour machine is taken out for control.
It is described to take out the tapping valve that sour cartridge module takes out acid solution in sour cylinder including taking out sour cylinder and for discharging, set on sour cylinder being taken out
Having take out the sulfuric acid liquid level warning system of sour cylinder acid solution height for detecting, and is arranged on to take out and take out acid for connection on sour cylinder
Cylinder and the connection member of internal storage battery.
The connection member include take out on sour cylinder set plastic conduit, the plastic conduit by connecting pipe with can
Go deep into single battery inside to be connected for taking out the sour head of taking out of acid.
It is described to take out the plastic conduit that sour cylinder is provided with more than 1.
The plastic conduit is provided with for controlling plastic conduit to open the valve with closure.
Sulfuric acid liquid level warning system includes the first contact rod, and the first contact rod is connected with the electrode of power supply, power supply
Another electrode be connected with one end of electrical appliance by wire, the other end of electrical appliance is connected by wire with the second contact rod
Connect, one end of first contact rod and the second contact rod is in takes out inside sour cylinder, taking out the liquid of extraction acid solution amount inside sour cylinder
Face contacts with the first contact rod and the second contact rod simultaneously when, power supply, electrical appliance, the second contact rod and the first contact rod are formed and closed
Close electrical circuit.
It is described take out sour machine lower end and be provided with take out the chassis of sour machine for movement, have the roller for rolling on chassis.
Described taking out be carved with scale value on sour cylinder.
The beneficial effects of the utility model：
The utility model is not only simple in structure, and can automatically control and adjust the battery for taking out vacuum magnitude in sour cylinder
Sour machine is taken out, is solved and is taken out the big influence service life of equipment of acid fracturing power, while causing battery separator to damage (battery short circuit) and acid
Liquid crosses the problem taken out, while also solving the problems, such as to take out, acid fracturing power is small causes low production efficiency and battery to take out sour unnet and reality
The pumped vacuum systems with novel improved, compared to traditional pumped vacuum systems, device hardware cost quite, but subtracts to a certain extent
Few equipment operating cost and maintenance cost, it is often more important that not only avoid the dirt to working environment in equipment running process completely
Dye, moreover it is possible to avoid the pollution to reclaiming dilute sulfuric acid completely.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is sulfuric acid liquid level warning system in the utility model.
1st, water-ring vacuum pump, 2, water tank, 3, conduit, 4, intelligent negative pressure control table, 5, sulfuric acid liquid level warning system,
6th, plastic conduit, 7, valve, 8, take out sour cylinder, 9, roller, 10, chassis, 11, tapping valve, 12, dsah-pot, 13, liquid flowing valve, 14,
Connecting pipe, 15, take out sour head.
Specific embodiment
A kind of accumulator acid-extracting machine as represented in figure 1, taking out sour machine is included for providing the true of vacuum environment to taking out sour machine
Empty pump group part, vavuum pump component is connected by conduit 3 with the component of dsah-pot 12 for buffering, and the component of dsah-pot 12 is by leading
Pipe 3 is connected with the component of sour cylinder 8 is taken out, and takes out sour cylinder 8 and is provided with plastic conduit 6, is connected by connecting pipe 14 on the plastic conduit 6
Be connected to for go deep into battery cell be used for take out acid take out acid first 15, on the plastic conduit 6 connect connecting pipe 14 be not
Measured length, the connecting pipe 14 of different length can be according to requirements configured, the component of dsah-pot 12 includes being arranged on buffering
It is used to change the tapping valve 11 of buffer solution on cylinder 12, takes out sour cylinder 8 and be provided with the tapping valve 11 that acid solution in sour cylinder 8 is taken out for discharging,
Realize taking out sour operation to battery by taking out sour cylinder 8, the cooperation of dsah-pot 12.
Used as preferred, the utility model intermediate pump component includes water-ring vacuum pump 1 and for true to liquid-ring type
Empty pump 1 provides the water tank 2 of recirculated water, and is provided with the discharge outlet for drainage belt valve 7 in the side of water tank 2, using water ring
Formula vavuum pump 1, operation consumption is water, oily more economical compared with what rotary-vane vaccum pump 1 was consumed；Water-ring vacuum pump 1 daily may be used
To change recirculated water, reduce acid mist and enter the interior influence to vavuum pump 1 of recirculated water.
As preferred, the intelligence that air pressure size in sour machine is taken out for control is provided with the utility model on dsah-pot 12
Negative pressure control tabulation 4, intelligent negative pressure control table 4 is conventional component, is repeated no more here, and intelligent negative pressure is used in the utility model
Control table 4 so that the present apparatus has negative pressure regulating system, takes out sour machine energy automatic pressure regulation during acid is taken out, and not only will not
The efficiency of acid is taken out in influence, the service life for taking out sour machine can be preferably ensured on the contrary, while having more to accumulator acid-extracting quality
Good guarantee, used as preferred, the setting that intelligent negative pressure control table 4 passes through wire and controller, intelligent negative pressure control table 4 can be with
Control the open and close of water-ring vacuum pump 1 so that the present apparatus is more intelligent, itself can realize regulation and control.
As preferred, the sulfuric acid liquid that is provided with sour cylinder 8 and the acid solution height of sour cylinder 8 is taken out for detecting is being taken out in the utility model
Position Altitude Warning System 5, sulfuric acid liquid level warning system 5 includes the first contact rod, the electrode phase of the first contact rod and power supply
Connection, another electrode of power supply is connected by wire with one end of electrical appliance, and the other end of electrical appliance passes through wire and second
Contact rod is connected, and one end of first contact rod and the second contact rod is in takes out inside sour cylinder 8, taken out inside sour cylinder 8 being taken out
The liquid level of acid solution amount is taken with the first contact rod and the second contact rod while when contacting, power supply, electrical appliance, the second contact rod and first
Contact rod forms closure electrical circuit, and this is a kind of sulfuric acid liquid level warning system 5 certainly, and we can also select other energy
The system for recognition of filling level of liquid level is enough recognized, such setting prevents from taking out acid solution overfill in sour cylinder 8, cause acid solution excessively to enter slow
Rush in cylinder 12 and vavuum pump 1.
As preferred, sour machine lower end taken out in the utility model and is provided with the chassis 10 that sour machine is taken out for movement, on chassis 10
The roller 9 for rolling is had, the carrying of sour machine is conveniently taken out, suitable operationlocation can be selected according to varying environment.
As preferred, the plastic conduit 6 that sour cylinder 8 is provided with more than 1 is taken out in the utility model, it is possible to achieve multiple stores
Acid is taken out while battery, one-object-many-purposes are realized.
Used as preferred, plastic conduit 6 is provided with etch-proof valve 7 in the utility model, and the setting of valve 7 is more
Extraction of the convenient control to acid solution in battery, plastic conduit 6 is vertically arranged can avoid acid solution from being remained in plastic conduit 6,
Plastic conduit 6 can be preferably PVC pipeline in the utility model, and plastic conduit 6 is provided with valve 7, and the setting of valve 7 mainly rises
To the effect of selectivity, because taking out sour cylinder 8 is provided with more than 1 plastic conduit 6, simultaneously multiple batteries can be carried out to take out sour behaviour
Make, if only use a portion, unnecessary plastic conduit 6 must shut off, so there is provided valve 7, and mould
Pipe material 6 is provided with valve 7, and the setting of valve 7 is more selective to the usage quantity of plastic conduit 6, it may have prevent from not using
PVC pipeline gas leakage, influence takes out vacuum magnitude in sour cylinder 8.
As preferred, alkaline solution is added with dsah-pot 12 in the utility model in the utility model, plays certain
Neutralization buffer effect, so being provided with liquid flowing valve 13 on dsah-pot 12, the setting of liquid flowing valve 13 is facilitated.
As preferred, sour cylinder 8 taken out in the utility model in the utility model in the utility model and is provided with scale, it is convenient
The acid solution amount that operator's observation is extracted out.
A kind of application method of accumulator acid-extracting machine, specifically used step is as follows：
(1) injection water in water tank 2, water level is higher than water inlet pipe；
(2) close dsah-pot 12 and take out the tapping valve 11 of sour cylinder 8 and liquid flowing valve 13, close the valve with valve plastic conduit 6
7；
(3) power supply of water-ring vacuum pump 1, the work of water-ring vacuum pump 1 are opened so that dsah-pot 12 and to take out sour cylinder 8 negative
Pressure value rises, and rises to intelligent negative pressure control table 4 and sets atmospherically the closing power supply of water-ring vacuum pump 1 in limited time；
(4) will be connected in the insert band valve plastic conduit 6 of connecting pipe 14 for taking out acid first 15, open the valve on plastic conduit 6
Door 7 because dsah-pot 12 with take out in sour cylinder 8 all in negative pressure state, due to the pressure of outside atmosphere, in will causing battery
Acid solution enter and take out sour cylinder 8, start to take out acid；When negative pressure sets air pressure lower limit less than intelligent negative pressure control table 4 in dsah-pot 12
The power supply of Shi Kaiqi water-ring vacuum pumps 1；
(5) acid solution position is too high in sour cylinder 8 is taken out, and after causing sulfuric acid liquid level warning system 5 to warn, first closes vavuum pump
1 power supply, cylinder to be buffered 12 and takes out after the negative pressure value of sour cylinder 8 drops to 0, and opening takes out the tapping valve 11 of the bottom of sour cylinder 8, releases recovery acid
Liquid, the valve 7 that can just work on or close on plastic conduit 6, and plastics will be extracted with the connecting pipe 14 for taking out acid first 15
Pipeline 6, power cut-off.
(6) recirculated water in water tank 2 is changed after the completion of same day work, the service life of water-ring vacuum pump 1 is improved.
When the present apparatus is used when carrying out taking out acid in many acid extracting pipe roads simultaneously insert band valve pvc pipe, it is necessary to meet water ring
Under non-stop run, the air pressure show value of intelligent negative pressure control table 4 is more than the threshold pression that it is set for formula vavuum pump 1.Otherwise
Take out acid fracturing power too small, impacted to taking out sour quality.
The above is only preferred embodiment of the present utility model, it is noted that general for the art
For logical technical staff, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these change
Enter and retouch also to should be regarded as protection domain of the present utility model.
Claims (10)
1. a kind of accumulator acid-extracting machine, described to take out sour machine including being used to provide taking out sour machine the vavuum pump component of vacuum environment, its
It is characterised by, the vavuum pump component is connected by conduit (3) with the buffering cartridge module for buffering, the buffering cartridge module
It is connected with sour cartridge module is taken out by conduit (3).
2. a kind of accumulator acid-extracting machine according to claim 1, it is characterised in that the vavuum pump component includes liquid-ring type
Vavuum pump (1) and for water-ring vacuum pump (1) provide recirculated water water tank (2), the side of water tank (2) be provided with for
The discharge outlet of drainage belt valve.
3. a kind of accumulator acid-extracting machine according to claim 1, it is characterised in that the buffering cartridge module includes dsah-pot
(12) and it is arranged on dsah-pot (12) and is used to change the tapping valve (11) of buffer solution, is provided with for controlling on dsah-pot (12)
System takes out the intelligent negative pressure control table (4) of air pressure size in sour machine.
4. a kind of accumulator acid-extracting machine according to claim 1, it is characterised in that described to take out sour cartridge module and include taking out sour cylinder
(8) tapping valve (11) of acid solution in sour cylinder (8) and for discharging being taken out, sour cylinder (8) is taken out for detection to take out be provided with sour cylinder (8)
Sulfuric acid liquid level warning system (5) of acid solution height, and be arranged on take out on sour cylinder (8) for connection take out sour cylinder (8) with store
The connection member of inside battery.
5. a kind of accumulator acid-extracting machine according to claim 4, it is characterised in that the connection member includes taking out sour cylinder
(8) plastic conduit (6) set on, the plastic conduit (6) is by connecting pipe (14) and the deep enough single battery of energy
The sour head (15) of taking out that portion is used to take out acid is connected.
6. a kind of accumulator acid-extracting machine according to claim 4, it is characterised in that it is described take out sour cylinder (8) be provided with 1 with
On plastic conduit (6).
7. a kind of accumulator acid-extracting machine according to claim 5, it is characterised in that the plastic conduit (6) is provided with use
The valve (7) with closure is opened in control plastic conduit (6).
8. a kind of accumulator acid-extracting machine according to claim 4, it is characterised in that sulfuric acid liquid level warning system (5)
Including the first contact rod, the first contact rod is connected with the electrode of power supply, and another electrode of power supply is by wire and electrical appliance
One end is connected, and the other end of electrical appliance is connected by wire with the second contact rod, first contact rod and second conductive
One end of rod is in takes out sour cylinder (8) inside, is led with the first contact rod and second in the liquid level for taking out extraction acid solution amount inside sour cylinder (8)
Torch is contacted simultaneously when, power supply, electrical appliance, the second contact rod and the first contact rod form closure electrical circuit.
9. a kind of accumulator acid-extracting machine according to claim 1, it is characterised in that described to take out sour machine lower end and be provided with for moving
The dynamic chassis (10) for taking out sour machine, the roller (9) for rolling is had in chassis (10).
10. a kind of accumulator acid-extracting machine according to claim 1, it is characterised in that described taking out be carved with scale on sour cylinder (8)
Value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621314400.0U CN206210919U (en) | 2016-12-02 | 2016-12-02 | A kind of accumulator acid-extracting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621314400.0U CN206210919U (en) | 2016-12-02 | 2016-12-02 | A kind of accumulator acid-extracting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206210919U true CN206210919U (en) | 2017-05-31 |
Family
ID=58751208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621314400.0U Expired - Fee Related CN206210919U (en) | 2016-12-02 | 2016-12-02 | A kind of accumulator acid-extracting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206210919U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106384805A (en) * | 2016-12-02 | 2017-02-08 | 安徽艾克瑞德科技有限公司 | Acid pumping machine of storage battery and application method of acid pumping machine |
-
2016
- 2016-12-02 CN CN201621314400.0U patent/CN206210919U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106384805A (en) * | 2016-12-02 | 2017-02-08 | 安徽艾克瑞德科技有限公司 | Acid pumping machine of storage battery and application method of acid pumping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170531 Termination date: 20211202 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |