CN206204451U - A kind of upper sand device of diamond wire - Google Patents
A kind of upper sand device of diamond wire Download PDFInfo
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- CN206204451U CN206204451U CN201621256907.5U CN201621256907U CN206204451U CN 206204451 U CN206204451 U CN 206204451U CN 201621256907 U CN201621256907 U CN 201621256907U CN 206204451 U CN206204451 U CN 206204451U
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Abstract
The utility model is related to a kind of upper sand device of diamond wire, it is to be provided with to sweep sand plate in upper sand launder inner bottom part, sweep sand plate connection polish rod strand oscillator, polish rod strand oscillator drive sweeps sand plate in upper sand launder, moved reciprocatingly along upper sand launder length direction, when the moving direction for sweeping sand plate is consistent with the direction of routing of wire, sweep sand intensity big, when the moving direction for sweeping sand plate is opposite with the direction of routing of wire, sand intensity is swept small.It sets in the bottom of upper sand launder and reciprocating sweeps sand device, by the reciprocating motion for sweeping sand device, stirring action is risen to the electroplate liquid in upper sand launder, the diamond in electroplate liquid is set to be in suspended state, the bottom of upper sand launder is not in collection sand phenomenon, when the moving direction for sweeping sand device is consistent with wire wire direction, sand device is swept to play a driving role the electroplate liquid in upper sand launder, flow to electroplate liquid as far as possible consistent with wire wire direction, the relative velocity between diamond particles and steel wire is reduced, promotes the upper sand of electroplated diamond line.
Description
Technical field：
The utility model belongs to diamond fretsaw production equipment technical field, and in particular to a kind of electroplated diamond line production
In can uniformly go up sand and prevent collect sand upper sand device.
Background technology：
Electroplated diamond line has turned into the critical material of hard brittle material linear cutter, with respect to other cutting hard brittle materials
Wire cutting product compared to having environmental protection, low cost, the obvious superiority such as cutting efficiency is high, chipping qualities is good.Plating Buddha's warrior attendant
Stone line will possess good cutting ability, on the one hand require that coating has preferable hold to diamond, during cutting
Diamond does not drop easily.On the other hand require that the diamond of plating on wire can be with the distribution of uniformly continuous, in the absence of group
It is poly-, situations such as plating leakage.These cause diamond wire to have stronger cutting power in cutting process and are cut cutting for material
Face surfacing is smooth.
Diamond wire most important process in production technology is the composite electroplating operation of diamond, i.e. metal ion
The composite plating process on wire is plated on jointly with diamond, compared to common composite plating, the production of electroplated diamond line
In require that steel wire is continuously moved, therefore upper sand process becomes relative difficulty, and particularly going up sand amount can significantly reduce, and speed is faster,
Upper sand amount is fewer.Simultaneously because diamond density is big, in the plating solution because self gravitation effect, can sink downwards, diamond is caused to plate
Cover skewness.Can often occur in actual production in existing process diamond plating it is uneven, on collect sand etc. in sand launder
Phenomenon, therefore, this problem how is solved in the production of electroplated diamond line as the most important thing.
Utility model content：
In sum, in order to overcome the shortcomings of prior art problem, the utility model provides a kind of the upper of diamond wire
Sand device, it be upper sand launder bottom set it is reciprocating sweep sand device, by sweeping the reciprocating motion of sand device, to upper sand
Electroplate liquid in groove plays stirring action, so that the diamond in electroplate liquid is in suspended state, the bottom of upper sand launder will not go out
Now collect sand phenomenon, in addition, when the moving direction for sweeping sand device is consistent with wire wire direction, sweeping sand device in upper sand launder
Electroplate liquid play a driving role so that electroplate liquid flow direction as far as possible it is consistent with wire wire direction, reduce diamond particles and
Relative velocity between steel wire, promotes the upper sand of electroplated diamond line.
In order to solve the above technical problems, the technical solution adopted in the utility model is：
A kind of upper sand device of diamond wire, wherein：Including upper sand launder, cabling roller, wire, feed liquor house steward, feed liquor point
Manage and sweep sand plate, described upper sand launder is rectangular structure, the both sides of the length direction of described upper sand launder are provided with cabling
Roller, two cabling rollers are connected by wire, and wire is passed through from upper sand launder, and feed liquor house steward is provided with the outside of upper sand launder,
And feed liquor house steward is arranged along the length direction of upper sand launder, multiple liquid feeding sub-tubes are provided with described upper sand launder, liquid feeding sub-tube hangs down
Directly and feed liquor house steward, and connected with feed liquor house steward, be provided with fluid hole on described liquid feeding sub-tube, the opening direction of fluid hole with
The direction of routing of wire is consistent, and described upper sand launder inner bottom part is provided with sweeps sand plate, and described sweeps sand plate connection polished rod winding displacement
Device, polish rod strand oscillator drives and sweeps sand plate in upper sand launder, is moved reciprocatingly along upper sand launder length direction, and works as the movement for sweeping sand plate
When direction is consistent with the direction of routing of wire, sand intensity is swept greatly, when the moving direction and the direction of routing of wire of sweeping sand plate
When opposite, sand intensity is swept small.
Further, described upper sand launder width both sides are provided with overflow launder, and described upper sand launder is in width
Multiple spout holes are provided with the side plate of both sides, overflow launder connects upper sand launder, has below overflow launder and be easy to overflow by spout hole
The overflow launder outage of the electroplate liquid discharge in groove.
Further, the base plate of described upper sand launder is downward-sloping along the direction of routing of wire, the base plate and water of upper sand launder
The horizontal line angle number of degrees are 1 ~ 3 °.
Further, sand launder outage is provided with the base plate of described upper sand launder, upper sand launder outage is arranged on along steel
The bottom of the downward-sloping base plate of the direction of routing of silk thread, is provided with closure or opens upper sand launder outage in upper sand launder outage
Blocking.
Further, the height of wire is higher than the height for sweeping sand plate higher than the height of liquid feeding sub-tube in described upper sand launder.
Further, described sand plate of sweeping is rectangle thin-slab structure, and the one end for sweeping sand plate connects polished rod by N-shaped connector
The shift fork of strand oscillator, side wall of the N-shaped connector across upper sand launder.
Further, described sand plate of sweeping is rectangular frame structure, and one end of framework connects polished rod and arranges by N-shaped connecting rod
The sliding block of line device, across the side wall of upper sand launder, the upper end of framework side is by hinge or chain connection side plate, side for N-shaped connecting rod
Plate is completely covered frame facet, and the opening direction of hinge or hinge is consistent with wire direction of routing.
The beneficial effects of the utility model are：
1st, the utility model be upper sand launder bottom set it is reciprocating sweep sand device, by sweeping the reciprocal of sand device
Motion, stirring action is played to the electroplate liquid in upper sand launder, so that the diamond in electroplate liquid is in suspended state, upper sand launder
Bottom is not in collection sand phenomenon；In addition, when the moving direction for sweeping sand device is consistent with wire wire direction, sweeping sand device
Electroplate liquid in upper sand launder is played a driving role, so that electroplate liquid flow direction is as far as possible consistent with wire wire direction, gold is reduced
Relative velocity between hard rock particle and steel wire, promotes the upper sand of electroplated diamond line.
2nd, the base plate of upper sand launder of the present utility model is obliquely installed, downward-sloping along wire direction of routing base plate, then exist
During to wire electroplated diamond, the diamond being deposited on base plate can be slided along the incline direction of base plate, slided to and set on base plate
The outage put, is easy to the recycling of diamond, prevents diamond from being piled up on upper sand launder base plate.
3rd, the utility model simple structure, with low cost, operation are easy, easy to use, by sweeping the reciprocating motion of sand plate,
The stirring to the electroplate liquid in upper sand launder is realized, makes diamond particles that suspended state is kept in electroplate liquid, effectively prevent gold
Hard rock particle deposition in upper sand launder, it is ensured that the uniformity of wire surface diamond particle plating.
Brief description of the drawings：
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the schematic top plan view of the utility model Fig. 1；
Fig. 3 is a kind of structural representation for sweeping sand plate of the present utility model；
Fig. 4 is the structural representation of N-shaped connector of the present utility model；
Fig. 5 another structural representations for sweeping sand plate of the present utility model；
Fig. 6 is use state schematic diagram of the present utility model.
The upper sand launders of 1-, 2- cablings roller, 3- wires, 4- feed liquor house stewards, 5- liquid feeding sub-tubes, 6- sweep sand plate, 7 fluid holes, 8-
The upper sand launder outage of polish rod strand oscillator, 9- overflow launders, 10- spout holes, 101- base plates, 102-, 103- overflow launders outage,
601- frameworks, 602- side plates, 61-n types connector, 610- horizon bars I, 611- vertical bars I, 612- horizon bars II, 614- levels
Bar III, 613- vertical bars II, 801- shift forks, 802- sliding blocks.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the utility model is described in further detail.
Embodiment one
As shown in Fig. 1 ~ 4, a kind of upper sand device of diamond wire, including upper sand launder 1, cabling roller 2, wire 3, feed liquor are total
Pipe 4, liquid feeding sub-tube 5 and sand plate 6 is swept, described upper sand launder 1 is rectangular structure, the two of the length direction of described upper sand launder 1
Side is provided with cabling roller 2, and two cabling rollers 2 are connected by wire 3, and wire 3 is passed through from upper sand launder 1, and upper sand launder 1 is wide
Degree direction both sides are provided with overflow launder 9, and described upper sand launder 1 is respectively provided with many at the downward 10mm in top of width both sides
Individual spout hole 10, overflow launder 9 connects upper sand launder 1 by spout hole 10, and overflow launder 9 has the electroplate liquid being easy in overflow launder 9 below
The overflow launder outage 103 of discharge.The base plate 101 of upper sand launder 1 is downward-sloping along the direction of routing of wire 3, upper sand launder 1
Base plate 101 is 3 ° with the horizontal line angle number of degrees, and sand launder outage 102, upper sand launder row are provided with the base plate 101 of upper sand launder 1
Fluid apertures 102 is arranged in the bottom along the downward-sloping base plate 101 of the direction of routing of wire 3, upper sand launder outage 102 and sets
There is closure or open the blocking of upper sand launder outage 102.The outside of upper sand launder 1 is provided with feed liquor house steward 4, feed liquor house steward 4 and
Arranged along the length direction of upper sand launder 1, be provided with multiple liquid feeding sub-tubes 5 in described upper sand launder 1, liquid feeding sub-tube 5 vertically with enter
Liquid house steward 4, and being connected with feed liquor house steward 4, is provided with fluid hole 7 on described liquid feeding sub-tube 5, the opening direction of fluid hole 7 with
The direction of routing of wire 3 is consistent, and the described inner bottom part of upper sand launder 1 is provided with sweeps sand plate 6, sweeps sand plate 6 for rectangle thin plate knot
Structure, sweeps the shift fork 801 that one end of sand plate 6 connects polish rod strand oscillator 8 by N-shaped connector 61, and N-shaped connector 61 is across upper sand launder
1 side wall, polish rod strand oscillator 8 drives and sweeps sand plate 6 in upper sand launder 1, is moved reciprocatingly along the length direction of upper sand launder 1, and ought sweep
When the moving direction of sand plate 6 is consistent with the direction of routing of wire 3, sand intensity is swept greatly, when the moving direction and steel wire of sweeping sand plate 6
When the direction of routing of line 3 is opposite, sand intensity is swept small.The height of wire 3 is higher than the height of liquid feeding sub-tube 5 in upper sand launder 1, higher
In the height for sweeping sand plate 6.
Described N-shaped connector 61 includes hollow circular tube, and kinematic link is provided with it, and sand is swept in the connection of kinematic link one end
One end of plate 6, its other end connects the shift fork 801 of polish rod strand oscillator 8, stirs shift fork 801, rotary movement is passed to and sweeps sand plate
6, make to sweep 90 ° of the upset of sand plate 6, the kinematic link in the present embodiment includes horizon bar I 610, horizon bar II 612, horizon bar III
614th, vertical bar I 611 and vertical bar II 613, one end of horizon bar I 610 are connected with upper sand plate, and horizon bar I 610 sets cone tooth
Wheel, the upper and lower ends of vertical bar I 611 are provided with bevel gear, the bevel gear on horizon bar I 610 and the lower end of vertical bar I 611
Bevel gear engages, and bevel gear and the bevel gear in the left side of horizon bar II 612 of the upper end of vertical bar I 611 are intermeshed, horizon bar II
The bevel gear intermeshing of the bevel gear and the upper end of vertical bar II 613 on 612 right sides, the bevel gear of the lower end of vertical bar II 613 and water
The bevel gear intermeshing of the left end of flat bar III 614, the right-hand member of horizon bar III 614 is connected with the shift fork 801 of polish rod strand oscillator 8.When need
When sweeping the upset of sand plate 6, shift fork 801 is stirred, shift fork 801 drives horizon bar III 614 to horizontally rotate 90 °, engaged in bevel gear and made
Under, vertical bar II 613 is rotated by 90 ° vertically, then horizontally rotate horizon bar II 612 under bevel gear engagement again
90 °, the like, horizon bar II 612 drives vertical bar I 611 to be rotated by 90 ° vertically under bevel gear engagement, vertical bar I
611 drive horizon bar I 610 to horizontally rotate 90 °, and horizon bar I 610 drives sweeps 90 ° of the upset of sand plate 6.
Polish rod strand oscillator of the present utility model 8 drives the polished rod of polish rod strand oscillator 8 to rotate by motor, so that sliding block
802 are moved along polished rod, and shift fork 801 is arranged on sliding block 802.
When using, as shown in fig. 6, being realized to the plating diamond of wire 3 from the upper sand launder 1 of two for arranging up and down
Grain, the cabling roller 2 that the present embodiment goes up the right side of sand launder 1 at the middle and upper levels is drive roll, then drive roll is rotated, and drives wire 3 to move,
On upper strata in sand launder 1, wire 3 is moved right from left cause, and wire 3 is moved from right to left in sand launder 1 in lower floor.
Electroplate liquid with diamond particles enters feed liquor house steward 4, then respectively enters liquid feeding sub-tube 5, finally from fluid hole 7
Spray, into upper sand launder 1, in sand launder 1 on upper strata, the fluid hole 7 on liquid feeding sub-tube 5 is arranged on right side, and fluid hole 7 is open
To the right, in sand launder 1 in lower floor, the fluid hole 7 on liquid feeding sub-tube 5 is arranged on left side, and fluid hole 7 is open to the left.
After the electroplate liquid in upper sand launder 1 reaches requirement liquid level, start the motor of polish rod strand oscillator 8, motor drives polished rod
Rotate, so that sliding block 802 is moved along polished rod, sweep sand plate 6 and moved under the drive of sliding block 802, in sand launder 1 on upper strata, sweep
Sand plate 6 is moved from left to right, now sweep sand plate 6 vertically place, be riser structure, upper sand plate when moving from left to right, due to
Sweep under the plate face thrust of sand plate 6, promote electroplate liquid to move from left to right, promotion is also risen to the diamond particles in electroplate liquid
Stirring action, prevents diamond particles from settling, and after sweeping sand plate 6 and being moved to 1 rightmost side of sand launder on upper strata, stirs polish rod strand oscillator
Shift fork 801 on 8, makes sliding block 802 commutate, meanwhile, make to sweep 90 ° of upsets of the generation of sand plate 6, horizontality is at, in sliding block
802 drive under move from right to left, electroplate liquid reduces backhaul thrust, anti-non-return to sweeping the resistance of sand plate 6 under reducing backhaul state
Journey stirs electroplate liquid.Similarly, in sand launder 1 in lower floor, sweep and swept when sand plate 6 is moved from right to left the placement vertically of sand plate 6, sweep sand plate
6 when moving from left to right, sweeps 690 ° of upset horizontal positioneds of sand plate.
Under the promotion stirring action for sweeping sand plate 6, the diamond particles in electroplate liquid are in suspended state all the time, facilitate steel
The plating diamond particles of silk thread 3.
Embodiment two
As shown in figure 5, repeating embodiment one, there is following difference, sand plate 6 is swept for rectangular frame in the present embodiment
601, one end of framework 601 connects the sliding block 802 of polish rod strand oscillator 8 by N-shaped connecting rod, and N-shaped connecting rod is across upper sand launder 1
Side wall, by hinge or chain connection side plate 602, side plate 602 is completely covered the side of framework 601 for the upper end of the side of framework 601, closes
The opening direction of page or hinge is consistent with the direction of routing of wire 3.N-shaped connecting rod is the common bar for being mutually fastenedly connected into N-shaped
Part.
As shown in fig. 6, when using, in sand launder 1 on upper strata, sweep sand plate 6 from left cause move right when, side plate 602 is electroplated
The resistance of liquid, because hinge or hinge can not be opened to the left, therefore, now, side plate 602 is maximum by resistance, to electroplate liquid
Thrust is also maximum, reaches the purpose for promoting stirring electroplate liquid.And when sweep sand plate 6 from it is right cause move left when, in the resistance of electroplate liquid
Under effect, hinge or hinge are opened to the right, and electroplate liquid is small to the resistance of side plate 602, are swept sand plate 6 and are not had promotion stirring work
With.Sweep working condition of the sand plate 6 in sand launder 1 in lower floor opposite with the working condition in sand launder on upper strata 1.
It is noted that embodiment described above is to the illustrative and not limiting of technical solutions of the utility model, affiliated skill
The equivalent of art field those of ordinary skill or other modifications made according to prior art, as long as not new beyond this practicality
The thinking and scope of type technical scheme, should be included within the interest field required by the utility model.
Claims (7)
1. the upper sand device of a kind of diamond wire, it is characterised in that：Including upper sand launder（1）, cabling roller（2）, wire（3）, enter
Liquid house steward（4）, liquid feeding sub-tube（5）And sweep sand plate（6）, described upper sand launder（1）It is rectangular structure, described upper sand launder（1）
The both sides of length direction be provided with cabling roller（2）, two cabling rollers（2）By wire（3）Connection, wire（3）From
Upper sand launder（1）Inside pass through, upper sand launder（1）Outside be provided with feed liquor house steward（4）, and feed liquor house steward（4）Along upper sand launder（1）Length
Degree direction arrangement, described upper sand launder（1）Inside it is provided with multiple liquid feeding sub-tubes（5）, liquid feeding sub-tube（5）Vertically and feed liquor house steward
（4）, and and feed liquor house steward（4）Connection, described liquid feeding sub-tube（5）On be provided with fluid hole（7）, fluid hole（7）Openings
To with wire（3）Consistent, the described upper sand launder of direction of routing（1）Inner bottom part is provided with sweeps sand plate（6）, described sweeps sand plate
（6）Connection polish rod strand oscillator（8）, polish rod strand oscillator（8）Sand plate is swept in drive（6）In upper sand launder（1）It is interior, along upper sand launder（1）Length
Direction moves reciprocatingly, and ought sweep sand plate（6）Moving direction and wire（3）Direction of routing it is consistent when, it is big to sweep sand intensity,
When sweeping sand plate（6）Moving direction and wire（3）Direction of routing it is opposite when, sweep sand intensity small.
2. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described upper sand launder（1）It is wide
Degree direction both sides are provided with overflow launder（9）, described upper sand launder（1）Multiple overflowing is provided with the side plate of width both sides
Discharge orifice（10）, overflow launder（9）By spout hole（10）Sand launder in connection（1）, overflow launder（9）Have below and be easy to overflow launder（9）It is interior
Electroplate liquid discharge overflow launder outage（103）.
3. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described upper sand launder（1）'s
Base plate（101）Along wire（3）Downward-sloping, the downward-sloping base plate of direction of routing（101）It is 1 with the horizontal line angle number of degrees
~3°。
4. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described upper sand launder（1）'s
Base plate（101）On be provided with sand launder outage（102）, upper sand launder outage（102）It is arranged on along wire（3）Cabling side
To downward-sloping base plate（101）Bottom, upper sand launder outage（102）Inside it is provided with closure or opens upper sand launder outage
（102）Blocking.
5. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described upper sand launder（1）It is interior
Wire（3）Height be higher than liquid feeding sub-tube（5）Height higher than sweeping sand plate（6）Height.
6. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described sweeps sand plate（6）For
Rectangle thin-slab structure, sweeps sand plate（6）One end pass through N-shaped connector（61）Connection polish rod strand oscillator（8）Shift fork（801）, n
Type connector（61）Across upper sand launder（1）Side wall.
7. the upper sand device of a kind of diamond wire according to claim 1, it is characterised in that：Described sweeps sand plate（6）For
Rectangular frame structure, framework（601）One end by N-shaped connecting rod connect polish rod strand oscillator（8）Sliding block（802）, N-shaped company
Extension bar is across upper sand launder（1）Side wall, framework（601）The upper end of side passes through hinge or chain connection side plate（602）, side plate
（602）Framework is completely covered（601）The opening direction and wire of side, hinge or hinge（3）Direction of routing is consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621256907.5U CN206204451U (en) | 2016-11-23 | 2016-11-23 | A kind of upper sand device of diamond wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621256907.5U CN206204451U (en) | 2016-11-23 | 2016-11-23 | A kind of upper sand device of diamond wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206204451U true CN206204451U (en) | 2017-05-31 |
Family
ID=58749296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621256907.5U Active CN206204451U (en) | 2016-11-23 | 2016-11-23 | A kind of upper sand device of diamond wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206204451U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107723782A (en) * | 2017-10-31 | 2018-02-23 | 天津鑫凯建业科技有限公司 | A kind of large-scale diamond composite electroplating device |
| CN108315790A (en) * | 2018-04-13 | 2018-07-24 | 张家港天工机械制造有限公司 | A kind of upper sand trough structure of diamond wire production |
| CN109592503A (en) * | 2018-12-05 | 2019-04-09 | 陕西康特科尼新材料科技有限公司 | Dual-Servo Motor conductive drum transmission mechanism |
-
2016
- 2016-11-23 CN CN201621256907.5U patent/CN206204451U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107723782A (en) * | 2017-10-31 | 2018-02-23 | 天津鑫凯建业科技有限公司 | A kind of large-scale diamond composite electroplating device |
| CN107723782B (en) * | 2017-10-31 | 2023-10-13 | 天津鑫凯建业科技有限公司 | Large-scale diamond electroplates sand device |
| CN108315790A (en) * | 2018-04-13 | 2018-07-24 | 张家港天工机械制造有限公司 | A kind of upper sand trough structure of diamond wire production |
| CN109592503A (en) * | 2018-12-05 | 2019-04-09 | 陕西康特科尼新材料科技有限公司 | Dual-Servo Motor conductive drum transmission mechanism |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 712100 Fuhai Industrial Park, East Weihui Road, Yangling demonstration area, Xianyang, Shaanxi Patentee after: Yangling Mei Chang new material Limited by Share Ltd Address before: 712100 B5, No. 36, Fuhai Industrial Park, 36 east section of Weihui Road, Yangling demonstration area, Xianyang, Shaanxi Patentee before: Yangling New Material Co., Ltd. |
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| CP03 | Change of name, title or address |