CN206200641U - Tubing ripping Automatic Control sawing machine subsidiary engine - Google Patents

Tubing ripping Automatic Control sawing machine subsidiary engine Download PDF

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Publication number
CN206200641U
CN206200641U CN201621044681.2U CN201621044681U CN206200641U CN 206200641 U CN206200641 U CN 206200641U CN 201621044681 U CN201621044681 U CN 201621044681U CN 206200641 U CN206200641 U CN 206200641U
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China
Prior art keywords
hydraulic pressure
sawing
subsidiary engine
tubing
motor
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CN201621044681.2U
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Chinese (zh)
Inventor
曹晶晶
付春兵
李鲁平
袁鹏斌
白雪明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HILONG OIL SERVICE & ENGINEERING Co.,Ltd.
SHANGHAI HILONG PETROLEUM TUBULAR GOODS Research Institute
Original Assignee
SHANGHAI HAILONG PETROLEUM PIPE MATERIAL INSTITUTE
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Priority to CN201621044681.2U priority Critical patent/CN206200641U/en
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Abstract

The utility model discloses a kind of tubing ripping Automatic Control sawing machine subsidiary engine, it includes base, movable support, sample fixed structure, screw mandrel, screw mandrel swivel nut, guide rail slide block, line slideway, the first synchronous motor, the second synchronous motor, adapter sleeve, hydraulic pressure front pressuring plate, hydraulic pressure rear fender, connection push rod, compression spring, bearing block, rotation synchronization wheel shaft, Timing Belt, synchronizing wheel, the first motor support plate, the second motor support plate and PLC;The utility model by increasing subsidiary engine, is capable of achieving longitudinal overall process, the full-automatic sawing to tubing, and then greatly improve the efficiency of sawing machine sawing while existing sawing machine structure, sawing mode is not changed;The design of three-jaw structure, while ensure that tubing is clamped all the time, has reserved enough sawing spaces, dexterously solves the common space interference problem of sawing process.The utility model deft design, using safe, easy to operate, highly effective, with promotional value higher.

Description

Tubing ripping Automatic Control sawing machine subsidiary engine
Technical field
The utility model is related to machine tooling field, and particularly a kind of tubing ripping Automatic Control sawing machine is with auxiliary Machine.
Background technology
Sawing machine processing is one of mode most conventional in being machined, and is the Main Means that roughing is used.Carry out , it is necessary to be required according to sample position and size on the circumferential 360 ° tube wall of tubing during tubing longitudinal direction sampling Cutting indexes, Cut bar samples.Existing processing mode is all to support tubing by V-structure, and artificial manual rotation and front and rear moving adjust pipe Material position is positioned, is cut sample;So it is accomplished by constantly positioning all sawing faces, causes sawing to position unavoidably Size is not accurate enough, causes sawing process inefficiency.
The content of the invention
The purpose of this utility model is to be directed to above-mentioned the deficiencies in the prior art, there is provided a kind of tubing ripping is full-automatic Control sawing machine subsidiary engine, by using the subsidiary engine in the utility model, and works out PLC control program, by PLC according to sampling requirement Controller controls the carrying out of whole sawing process, so realize once being installed, one-time positioning, overall process, full-automatic sawing;Carrying While high positioning sawing precision, the efficiency of sawing machine tubing ripping can be greatly improved.
To achieve the above object, the utility model is realized in:
A kind of tubing ripping Automatic Control sawing machine subsidiary engine, it includes that base, movable support, sample are fixed Before structure, screw mandrel, screw mandrel swivel nut, guide rail slide block, line slideway, the first synchronous motor, the second synchronous motor, adapter sleeve, hydraulic pressure Pressing plate, hydraulic pressure rear fender, connection push rod, compression spring, bearing block, rotation synchronization wheel shaft, Timing Belt, synchronizing wheel, the first motor Supporting plate, the second motor support plate and PLC;
The line slideway is longitudinally arranged on base;The movable support is located at base top, and this is moved forward and backward Support is made up of the rack side plate that one piece of support base plate and two pieces are divided into the support base plate both sides, the guide rail slide block with it is foregoing Line slideway be engaged and support base plate located at movable support bottom;
First synchronous motor is longitudinally located at the rear of base by the first motor support plate, and by adapter sleeve and silk Bar is connected, and the screw mandrel is fixed on the lower section of the support base plate of movable support by screw mandrel swivel nut, and with line slideway and lead Rail sliding block be arranged in parallel;Second synchronous motor by the second motor support plate laterally located at base rear, and with it is synchronous Wheel is connected;The synchronizing wheel is connected by Timing Belt with one end of rotation synchronization wheel shaft, and the other end of the rotation synchronization wheel shaft is worn Cross bearing block and be connected with the sample fixed structure being set up on movable support;
The compression spring is sheathed on connection push rod, and the connection push rod passes through the rack side plate of movable support, and The hydraulic pressure front pressuring plate, hydraulic pressure rear fender are divided into the two ends of the connection push rod;Aforementioned hydraulic rear fender, connection push rod, compression Spring and hydraulic pressure front pressuring plate step up thrust for transmitting sawing machine hydraulic pressure;First motor, the second motor are connected with PLC.
Further, the sample fixed structure is used to clamp and manages including the mandrel being connected with rotation synchronization wheel shaft and two The three of material grab structure, and described two three are grabbed structure movement and are sheathed on the mandrel;The two ends of the mandrel be provided with external screw thread and with The reinforcing nut that the external screw thread is engaged, and the reinforcing nut is located at three outsides for grabbing structure.
Further, one end of the mandrel is provided with the flat recess for being connected with rotation synchronization wheel shaft.
Further, the subsidiary engine is placed on sawing machine platform, and in operation process, hydraulic pressure rear fender receives sawing machine hydraulic pressure to the subsidiary engine Step up thrust.
Further, the subsidiary engine is provided with bucker.
The utility model has advantages below:
1st, the utility model is while existing sawing machine structure, sawing mode is changed, by increasing subsidiary engine, it is possible to achieve Longitudinal overall process, full-automatic sawing to tubing, and then greatly improve the efficiency of sawing machine sawing.
2nd, in the utility model three-jaw structure design, ensure that tubing all the time be clamped while, reserved foot Enough sawing spaces, dexterously solve the common space interference problem of sawing process.
3rd, the utility model is arranged compression spring and is respectively provided with the two ends of the connection push rod by being set in connection push rod Hydraulic pressure front pressuring plate and hydraulic pressure rear fender, solve clamping, unclamp the biography of sawing machine hydraulic clamp thrust during sample fixed structure Pass problem.
4th, design and installation bucker, the coolant that will can be spilt in sawing machine sawing process on subsidiary engine in the utility model Isolated with the component such as iron filings and motor circuit, line slideway, so as to reach protection motor or even the overall effect of subsidiary engine, together When electric leakage can also to be avoided to hurt sb.'s feelings etc. dangerous.
5th, the utility model deft design, using safe, easy to operate, highly effective, with promotional value higher.
Brief description of the drawings
Fig. 1 is the structural representation of subsidiary engine in the utility model.
Fig. 2 is the top view of subsidiary engine in the utility model.
Fig. 3 is the scheme of installation of bucker in the utility model.
Fig. 4 is sample fixed structure schematic diagram in the utility model.
Fig. 5 is the connection diagram of the mandrel with synchronization wheel shaft of sample fixed structure in the utility model.
Fig. 6 is the guidance panel schematic diagram of PLC electric control operation casees in the utility model.
In figure:1- bases, 2- line slideways, 3- guide rail slide blocks, 41- support base plates, 42- rack side plates, 5- samples are fixed Structure, 51- mandrels, 52- tri- grabs structure, 53- reinforcing nuts, 54- external screw threads, 55- flat recesses, 6- screw mandrels, 7- screw mandrel swivel nuts, The synchronous motors of 81- first, the synchronous motors of 82- second, 9- adapter sleeves, 10- hydraulic pressure front pressuring plates, 11- hydraulic pressure rear fenders, 12- connections Push rod, 13- compression springs, 14- bearing blocks, 15- rotation synchronization wheel shafts, 16- Timing Belts, 17- synchronizing wheels, 181- the first motor branch Fagging, the motor support plates of 182- second, 19- buckers, 20- tubing.
Specific embodiment
Preferred embodiment of the present utility model is discussed in detail below in conjunction with the accompanying drawings
Refer to Fig. 1 and Fig. 2, a kind of Automatic Control sawing machine subsidiary engine of tubing ripping, it includes base 1, preceding After move support, sample fixed structure 5, screw mandrel 6, screw mandrel swivel nut 7, guide rail slide block 3, line slideway 2, the first synchronous motor 81, Second synchronous motor 82, adapter sleeve 9, hydraulic pressure front pressuring plate 10, hydraulic pressure rear fender 11, connection push rod 12, compression spring 13, bearing block 14th, rotation synchronization wheel shaft 15, Timing Belt 16, synchronizing wheel 17, the first motor support plate 181, the second motor support plate 182 and PLC;
The line slideway 2 is longitudinally arranged on base 1;The movable support is located at the top of base 1, the front and rear shifting Dynamic support is made up of the rack side plate 42 that one piece of support base plate 41 and two pieces are divided into the both sides of support base plate 41, and the guide rail is slided Block 3 be engaged with aforesaid rectilinear guide rail 2 and support base plate 41 located at movable support bottom;
First synchronous motor 81 is located at the rear of base 1 by the longitudinal direction of the first motor support plate 181, and by connection Set 9 is connected with screw mandrel 6, and the screw mandrel 6 passes through the lower section that screw mandrel swivel nut 7 is fixed on the support base plate 41 of movable support, and with Line slideway 2 and guide rail slide block 3 be arranged in parallel;Second synchronous motor 82 is laterally located at by the second motor support plate 182 The rear of base 1, and be connected with synchronizing wheel 17;The synchronizing wheel 17 is by Timing Belt 16 and one end phase for rotating synchronization wheel shaft 15 Even, the other end of the rotation synchronization wheel shaft 15 through bearing block 14 and with the sample fixed knot being set up on movable support Structure 5 is connected;
The compression spring 13 is sheathed on connection push rod 12, and the connection push rod 12 passes through the bracket side of movable support Plate 42, and the hydraulic pressure front pressuring plate 10, hydraulic pressure rear fender 11 are divided into the two ends of the connection push rod 12, aforementioned hydraulic rear fender 11st, connection push rod 12, compression spring 13 and hydraulic pressure front pressuring plate 10 step up thrust for transmitting sawing machine hydraulic pressure;First motor 81st, the second motor 82 is connected with PLC, and the PLC is placed in PLC electric control operation casees.
Fig. 4 and Fig. 5 is referred to, the sample fixed structure 5 includes the mandrel 51 and two being connected with rotation synchronization wheel shaft 15 Individual to grab structure 52 for clamping the three of tubing, described two three are grabbed structure 52 and are movably set on the mandrel 51;The mandrel 51 Two ends be provided with external screw thread 54 and the reinforcing nut 53 being engaged with the external screw thread 54, and the reinforcing nut 53 grabs structure positioned at three 52 outside.
One end of the mandrel 51 is provided with the flat recess 55 for being connected with rotation synchronization wheel shaft 15.
The subsidiary engine is placed on sawing machine platform, and in operation process, pressure rear fender 11 is stepped up thrust to the subsidiary engine by sawing machine hydraulic pressure Effect.
Fig. 3 is referred to, the subsidiary engine is provided with bucker 19.
Sawing process can be divided into both of which:Manual sawing and automatic sawing, cutting.
Manual mode operation flow of the present utility model is as follows:
1) subsidiary engine is placed on saw bench face, according to the good subsidiary engine position of sawing position adjustment;
2) tubing 20 is fixed with sample fixed structure;
3) by the flat recess 55 of the end of mandrel 51 in sample fixed structure and the end part aligning for rotating synchronization wheel shaft 15, and will It is positioned on movable support;
4) in the guidance panel of PLC electric control operation casees set mode of operation be " manual ", by operation " reach ", " after Shifting ", " dextrorotation ", the operating of " derotation " button control synchronous motor;And then led by adapter sleeve 9, screw mandrel 6, feed screw nut 7, straight line Rail 2, guide rail slide block 3 and synchronous pulley 17, Timing Belt 16, the work compound of rotation synchronization wheel shaft 15, before realizing tubing 20 After move and positive and negative rotation;
5) the sawing position of tubing 20 is adjusted, rotation selects hydraulic pressure to step up control button to " stepping up " state, and sawing machine hydraulic pressure adds Clamp force promotes hydraulic pressure rear fender 11, connection push rod 12 and hydraulic pressure front pressuring plate 10 to move forward, and extrudes compression spring 13, until plus Tight sample fixed structure 5;
6) regulate saw blade saw and cut limit switch position, press " lower saw " button, adjust saw blade close to sample,
7) press " sawing " button and start sawing;
8) sawing is completed, and presses " carrying saw " button, lifts saw blade to home;
9) " release " button is pressed, hydraulic pressure intensifying force is unclamped, the bounce-back of compression spring 13 recovers, and hydraulic pressure rear fender 11, connection are pushed away Bar 12 and hydraulic pressure front pressuring plate 10 are resetted, and sawing work is completed.
Automatic mode operation flow of the present utility model is following (referring to Fig. 6):
1) before automatic sawing, cutting is carried out, first required according to the sawing position distribution and size of tubing 20, write complete PLC controls Processing procedure sequence, and write PLC storage in;
2) sample is fixed, rotation choosing " automatic " sawing button, sawing machine enters the full-automatic SAWING CONTROL mould of PLC Formula, starts overall process Automatic Control sawing state, until sawing is completed, after the completion of sawing, sawing machine is automatically stopped.
Under full-automatic SAWING CONTROL pattern, PLC, according to the program that pre-edit is input into, is held one by one Go and control sawing machine and subsidiary engine, realize the movement and rotation of tubing, hydraulic pressure step up, lower saw, sawing, carry saw, hydraulic unlock etc. behaviour Make program circular flow.
When in use, first be enclosed within tubing on the mandrel of sample fixed structure by the utility model, then, by two three-jaw knots Structure is inserted in from the two ends of mandrel respectively, and then screws on reinforcing nut, is fixedly secured tubing.Determined in movement, rotation tubing , it is necessary to avoid the three-jaw structure in sample fixed structure during position, prevent three-jaw structure from being destroyed, and then ensure that tubing is firm all the time Gu it is fixed.
Although content of the present utility model passed through it is above-mentioned be preferable to carry out elaborating, but it should be appreciated that above-mentioned Description should not be considered as limitations of the present invention.It is new for this practicality after those skilled in the art have read the above Various modifications and substitutions of type all will be apparent.Therefore, protection domain of the present utility model should have appended right to want Ask to limit.

Claims (5)

1. a kind of tubing ripping Automatic Control sawing machine subsidiary engine, it is characterised in that:It includes base, movable branch Frame, sample fixed structure, screw mandrel, screw mandrel swivel nut, guide rail slide block, line slideway, the first synchronous motor, the second synchronous motor, company Female connector, hydraulic pressure front pressuring plate, hydraulic pressure rear fender, connection push rod, compression spring, bearing block, rotation synchronization wheel shaft, Timing Belt, synchronization Wheel, the first motor support plate, the second motor support plate and PLC;
The line slideway is longitudinally arranged on base;The movable support is located at base top, the movable support The rack side plate for being divided into the support base plate both sides by one piece of support base plate and two pieces is constituted, the guide rail slide block and aforesaid rectilinear Guide rail be engaged and support base plate located at movable support bottom;
First synchronous motor is longitudinally located at the rear of base by the first motor support plate, and by adapter sleeve and screw mandrel phase Even, the screw mandrel is fixed on the lower section of the support base plate of movable support by screw mandrel swivel nut, and is slided with line slideway and guide rail Block be arranged in parallel;Second synchronous motor by the second motor support plate laterally located at base rear, and with synchronizing wheel phase Even;The synchronizing wheel is connected by Timing Belt with one end of rotation synchronization wheel shaft, and the other end of the rotation synchronization wheel shaft passes through axle Bearing is simultaneously connected with the sample fixed structure being set up on movable support;
The compression spring is sheathed on connection push rod, and the connection push rod passes through the rack side plate of movable support, and described Hydraulic pressure front pressuring plate, hydraulic pressure rear fender are divided into the two ends of the connection push rod;Aforementioned hydraulic rear fender, connection push rod, compression spring And hydraulic pressure front pressuring plate steps up thrust for transmitting sawing machine hydraulic pressure;First motor, the second motor are connected with PLC.
2. subsidiary engine according to claim 1, it is characterised in that:The sample fixed structure includes and rotation synchronization wheel shaft phase Mandrel even and two are used to clamping the three of tubing and grab structure, and described two three are grabbed structure movement and are sheathed on the mandrel;Should The two ends of mandrel are provided with external screw thread and the reinforcing nut being engaged with the external screw thread, and the reinforcing nut is located at three and grabs the outer of structure Side.
3. subsidiary engine according to claim 2, it is characterised in that:One end of the mandrel be provided with for rotation synchronization wheel shaft Connected flat recess.
4. the subsidiary engine according to claim 1 or 2 or 3, it is characterised in that:The subsidiary engine is placed on sawing machine platform, the hydraulic pressure Rear fender is stepped up thrust by sawing machine hydraulic pressure.
5. the subsidiary engine according to claim 1 or 2 or 3, it is characterised in that:The subsidiary engine is provided with bucker.
CN201621044681.2U 2016-09-09 2016-09-09 Tubing ripping Automatic Control sawing machine subsidiary engine Active CN206200641U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621044681.2U CN206200641U (en) 2016-09-09 2016-09-09 Tubing ripping Automatic Control sawing machine subsidiary engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621044681.2U CN206200641U (en) 2016-09-09 2016-09-09 Tubing ripping Automatic Control sawing machine subsidiary engine

Publications (1)

Publication Number Publication Date
CN206200641U true CN206200641U (en) 2017-05-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425644A (en) * 2016-09-09 2017-02-22 上海海隆石油管材研究所 Full-automatic sawing machine control auxiliary machine for longitudinal pipe sawing
CN108748015A (en) * 2018-06-26 2018-11-06 郑州默尔电子信息技术有限公司 A kind of fixing device of the communication apparatus production convenient for adjusting rotation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425644A (en) * 2016-09-09 2017-02-22 上海海隆石油管材研究所 Full-automatic sawing machine control auxiliary machine for longitudinal pipe sawing
CN108748015A (en) * 2018-06-26 2018-11-06 郑州默尔电子信息技术有限公司 A kind of fixing device of the communication apparatus production convenient for adjusting rotation

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20200806

Address after: 1825 Luodong Road, Baoshan District, Shanghai, 201908

Co-patentee after: HILONG OIL SERVICE & ENGINEERING Co.,Ltd.

Patentee after: SHANGHAI HILONG PETROLEUM TUBULAR GOODS Research Institute

Address before: 200949, No. 1825, East Luo Road, Baoshan Industrial Park, Shanghai, Baoshan District

Patentee before: SHANGHAI HILONG PETROLEUM TUBULAR GOODS Research Institute

TR01 Transfer of patent right