CN206198780U - A kind of Alcohol-settling tank - Google Patents
A kind of Alcohol-settling tank Download PDFInfo
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- CN206198780U CN206198780U CN201621285222.3U CN201621285222U CN206198780U CN 206198780 U CN206198780 U CN 206198780U CN 201621285222 U CN201621285222 U CN 201621285222U CN 206198780 U CN206198780 U CN 206198780U
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Abstract
本实用新型属于一种醇沉罐;包括罐体、夹套、搅拌电机、物料进口、酒精进口、人孔、温度计接口和视灯口、温度计、出渣口、冷却水进口、冷却水出口,搅拌电机设在罐体的中间位置上,搅拌电机与搅拌轴相连;罐体的一侧设有出液管道,出液管道的一端设在罐体的内部,出液管道的另一端穿过夹套与后段工序中的浓缩器相连;与出液管道相对应的罐体一侧外表面上开设有透明玻璃观察口;物料进口上设有第一滤网,罐体的内下部设有第二滤网,所述第二滤网的孔径不小于第一滤网的孔径;罐体顶部设有冲洗水口,出渣口的一侧设有反冲洗水口;具有结构简单,设计合理,维修和保养时简单方便,工作效率高,罐体内清洗方便和不会发生泄漏的特点。
The utility model belongs to an alcohol sinking tank, which includes a tank body, a jacket, a stirring motor, a material inlet, an alcohol inlet, a manhole, a thermometer interface and a light port, a thermometer, a slag outlet, a cooling water inlet, and a cooling water outlet. The stirring motor is set in the middle of the tank body, and the stirring motor is connected with the stirring shaft; one side of the tank body is provided with a liquid outlet pipe, one end of the liquid outlet pipe is located inside the tank body, and the other end of the liquid outlet pipe passes through the clamp The sleeve is connected with the concentrator in the later process; a transparent glass observation port is provided on the outer surface of the tank corresponding to the liquid outlet; the material inlet is provided with a first filter screen, and the inner and lower parts of the tank are provided with a second filter. Two filter screens, the aperture of the second filter screen is not smaller than the aperture of the first filter screen; the top of the tank is provided with a flushing water port, and the side of the slag outlet is provided with a backwashing water port; it has simple structure, reasonable design, easy maintenance and The maintenance is simple and convenient, the work efficiency is high, the tank body is easy to clean and there is no leakage.
Description
技术领域technical field
本实用新型属于中药醇沉设备技术领域,具体涉及一种醇沉罐。The utility model belongs to the technical field of traditional Chinese medicine alcohol precipitation equipment, in particular to an alcohol precipitation tank.
背景技术Background technique
醇沉罐是为中药材经水提取浓缩后的稠膏加入乙醇后,有效成分溶于乙醇,从而去除淀粉等杂质而设计的,现有醇沉罐包括醇沉罐主体、夹套、浆叶、冷却水进口、视镜、加料口等;传统醇沉罐一般包括罐体,罐体底部设置有出渣口,罐体上设置有搅拌装置,搅拌装置的桨叶深入罐体容腔内,所述罐体容腔内设置有出液管,该出液管用于提取罐体内上层液体,但是液体在提取后和重新加料时都会出现液面变化,适合提取的部分同样也会变化,因此需要人工操作使取液口处于适当的位置,因此工作效率较差,而且提取位置的设定不是很精准。现有的醇沉罐中,在罐体的侧壁装有出液管,出液管设有横向伸出所述罐体的直管和连接所述直管内端向下折弯的斜管, 所述出液管的直管上套装有与所述罐体固定连接的支承套,所述支承套上插装有转动杆, 所述转动杆的下端装有第一圆锥齿轮,所述第一圆锥齿轮与装在所述直管上的第二圆锥齿轮啮合连接, 在所述转动杆的上端装有手轮。但上述结构设计不合理,其转动杆是通过伸入在支承套内的锥齿轮来调节出液管的转动角度的, 无论是拆卸、 安装、 还是检修都非常不便,另外,在使用时需要通过人孔观察后才能确定斜管的角度,因此,对现场工作人员的经验要求较高;上述设备由于出液管需要旋转,势必会多一个接头,长期使用会出现泄露的状况。The alcohol sinking tank is designed for adding ethanol to the thick paste extracted and concentrated from Chinese medicinal materials, and the active ingredients are dissolved in ethanol to remove impurities such as starch. The existing alcohol sinking tank includes the main body of the alcohol sinking tank, jacket, and paddle leaves. , cooling water inlet, sight glass, feeding port, etc.; traditional alcohol precipitation tanks generally include a tank body, a slag outlet is provided at the bottom of the tank body, and a stirring device is installed on the tank body. The blades of the stirring device go deep into the tank body cavity. A liquid outlet pipe is arranged in the tank cavity, and the liquid outlet pipe is used to extract the upper layer liquid in the tank body, but the liquid level of the liquid will change after extraction and when refilling, and the part suitable for extraction will also change, so it is necessary to Manual operation makes the liquid intake port in a proper position, so the work efficiency is poor, and the setting of the extraction position is not very accurate. In the existing alcohol precipitation tank, a liquid outlet pipe is installed on the side wall of the tank body, and the liquid outlet pipe is provided with a straight pipe extending laterally out of the tank body and an inclined pipe connected to the inner end of the straight pipe and bent downward. A support sleeve fixedly connected with the tank body is set on the straight pipe of the liquid outlet pipe, a rotating rod is inserted on the supporting sleeve, and a first conical gear is installed at the lower end of the rotating rod. The bevel gear is meshed with the second bevel gear mounted on the straight pipe, and a hand wheel is mounted on the upper end of the rotating rod. However, the design of the above structure is unreasonable. The rotating rod adjusts the rotation angle of the liquid outlet pipe through the bevel gear inserted into the support sleeve. It is very inconvenient to disassemble, install, or overhaul. The angle of the inclined pipe can only be determined after the manhole is observed. Therefore, the experience requirements of the on-site staff are relatively high; the above-mentioned equipment must have an extra joint because the liquid outlet pipe needs to be rotated, and leakage will occur after long-term use.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的缺陷,而提供一种结构简单,设计合理,维修和保养时简单方便,工作效率高,罐体内清洗方便和不会发生泄漏的一种醇沉罐。The purpose of the utility model is to overcome the defects in the prior art, and provide an alcohol precipitation tank with simple structure, reasonable design, simple and convenient repair and maintenance, high work efficiency, convenient cleaning inside the tank and no leakage .
本实用新型的目的是这样来实现的:包括罐体、设在罐体外部的夹套、设在罐体顶部的搅拌电机、物料进口、酒精进口、人孔、温度计接口和视灯口、温度计接口的内部设有温度计、罐体的底部设有出渣口、夹套的上部设有冷却水进口、夹套的下部设有冷却水出口,搅拌电机设置在罐体顶部的中间位置上,搅拌电机通过减速机与设在罐体内部的搅拌轴相连,搅拌轴由上至下设置有三组搅拌叶片;罐体的一侧设有出液管道,出液管道的一端设置在罐体的内部,出液管道的另一端穿过夹套与后段工序中的浓缩器相连;与出液管道相对应的罐体一侧外表面上开设有透明玻璃观察口;物料进口上设有第一滤网,罐体的内下部设有第二滤网,所述第二滤网的孔径不小于第一滤网的孔径;罐体的顶部设有与冲洗水管道相连的冲洗水口,出渣口的一侧设有与冲洗水管道相连的反冲洗水口。The purpose of this utility model is achieved in the following way: including the tank body, the jacket on the outside of the tank body, the stirring motor on the top of the tank body, the material inlet, the alcohol inlet, the manhole, the thermometer interface and the lamp port, and the thermometer The inside of the interface is equipped with a thermometer, the bottom of the tank is provided with a slag outlet, the upper part of the jacket is provided with a cooling water inlet, the lower part of the jacket is provided with a cooling water outlet, and the stirring motor is installed in the middle of the top of the tank. The motor is connected with the stirring shaft inside the tank through a reducer, and the stirring shaft is provided with three sets of stirring blades from top to bottom; one side of the tank is provided with a liquid outlet pipe, and one end of the liquid outlet pipe is arranged inside the tank body. The other end of the liquid outlet pipe passes through the jacket and connects with the concentrator in the subsequent process; a transparent glass observation port is opened on the outer surface of the tank corresponding to the liquid outlet pipe; the material inlet is provided with a first filter screen , the inner and lower part of the tank body is provided with a second filter screen, the aperture of the second filter screen is not smaller than the aperture of the first filter screen; the top of the tank body is provided with a flushing water port connected to the flushing water pipeline, and a slag outlet There is a backwash water port connected to the flush water pipe on the side.
优选地,所述透明玻璃观察口的四周设有密封条。Preferably, a sealing strip is provided around the transparent glass observation port.
优选地,所述第二滤网的孔径大于第一滤网的孔径。Preferably, the pore size of the second filter screen is larger than the pore size of the first filter screen.
优选地,所述罐体的下部为斜坡状,倾斜度为45°~60°。Preferably, the lower part of the tank body is slope-shaped, with an inclination of 45°-60°.
优选地,所述罐体的底部设有支腿。Preferably, legs are provided at the bottom of the tank.
按照上述结构制成的一种醇沉罐,通过设置透明玻璃观察口和出液管道,能够直接方便的观察上清液的位置,以便现场工作人员能够快速处理,当上清液处于透明玻璃观察口时,使出液管道开始出液,当透明玻璃观察口内的液体有大量杂质或浑浊时,使出渣口缓慢排渣,排渣至透明玻璃观察口中有上清液出现时停止排渣,开始使出液管道排出上清液;在实际的操作过程中,搅拌电机的转速过高时,溶液使杂质粉碎不利于排出上清液,搅拌电机的转速过低时,使酒精难以完全溶解和分散,当搅拌电机的转速适中时,由于罐体的结构问题,容易使醇沉罐底部的杂质或浑浊液再次搅拌至上层,通过设置第一滤网,能够使大量的杂质无法进入罐体内,通过设置第二滤网能够使上述少量的杂质和浑浊液进入罐体的底部,不随搅拌叶片的旋转而发生运动,从而能够使搅拌电机快速运转,从而达到提高工作效率的目的;具有结构简单,设计合理,维修和保养时简单方便,工作效率高,罐体内清洗方便和不会发生泄漏的特点。An alcohol precipitation tank made according to the above structure can directly and conveniently observe the position of the supernatant by setting a transparent glass observation port and a liquid outlet pipe, so that the on-site staff can quickly process it. When the supernatant is in the transparent glass observation When opening the outlet, make the liquid outlet pipe start to discharge liquid. When the liquid in the transparent glass observation port has a lot of impurities or turbidity, let the slag discharge port slowly discharge the slag, and stop the slag discharge until the supernatant liquid appears in the transparent glass observation port. Start to discharge the supernatant from the outlet pipe; in the actual operation process, when the rotation speed of the stirring motor is too high, the solution will pulverize the impurities, which is not conducive to the discharge of the supernatant; when the rotation speed of the stirring motor is too low, it is difficult to completely dissolve the alcohol and Dispersion, when the stirring motor rotates at a moderate speed, due to the structural problems of the tank, it is easy to stir the impurities or turbid liquid at the bottom of the alcohol precipitation tank to the upper layer again. By setting the first filter, a large amount of impurities cannot enter the tank. By setting the second filter screen, the above-mentioned small amount of impurities and turbid liquid can enter the bottom of the tank without moving with the rotation of the stirring blade, so that the stirring motor can run quickly, thereby achieving the purpose of improving work efficiency; it has a simple structure, Reasonable design, simple and convenient repair and maintenance, high work efficiency, easy cleaning inside the tank and no leakage.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型顶部的结构示意图。Fig. 2 is a structural schematic diagram of the top of the utility model.
具体实施方式detailed description
为了对实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式,在各图中相同的标号表示相同的部件。为使图面简洁,各图中的只示意性地表示出了与本实用新型相关的部分,它们并不代表其作为产品的实际结构。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation of the utility model is now described with reference to the accompanying drawings, in which the same reference numerals represent the same components. In order to make the drawings concise, the parts related to the utility model are only schematically shown in each drawing, and they do not represent the actual structure of the product.
如图1、2所示,本实用新型为一种醇沉罐,包括罐体1、设在罐体1外部的夹套2、设在罐体1顶部的搅拌电机3、物料进口4、酒精进口5、人孔6、温度计接口7和视灯口8、温度计接口7的内部设有温度计、罐体1的底部设有出渣口9、夹套2的上部设有冷却水进口10、夹套2的下部设有冷却水出口11,搅拌电机3设置在罐体1顶部的中间位置上,搅拌电机3通过减速机与设在罐体1内部的搅拌轴12相连,搅拌轴12由上至下设置有三组搅拌叶片13;罐体1的一侧设有出液管道14,出液管道14的一端设置在罐体1的内部,出液管道14的另一端穿过夹套2与后段工序中的浓缩器相连;与出液管道14相对应的罐体1一侧外表面上开设有透明玻璃观察口17;物料进口4上设有第一滤网16,罐体1的内下部设有第二滤网21,所述第二滤网21的孔径不小于第一滤网16的孔径;罐体1的顶部设有与冲洗水管道相连的冲洗水口18,出渣口9的一侧设有与冲洗水管道相连的反冲洗水口19。物料进口4上设有第一滤网16,将物料中较大的杂质滤出,物料和酒精均进入罐体1的内部后开始进行搅拌,搅拌电机3的搅拌速度高于现有搅拌电机的搅拌速度,能够加快酒精的分散和溶解,由于在搅拌的过程中杂质和浑浊液进入第二滤网21的下部,能够有效防止其被进一步粉碎或随搅拌叶片的旋转而发生运动;有利于快速澄清上清液;并且第二滤网21的孔径不小于第一滤网16的孔径,能够方便杂质和浑浊液快速进入罐体1的内下部;夹套2主要其保温和冷却作用,夹套2与罐体1之间优选需符合焊缝的一级探伤标准;上述搅拌结束后,静置一段时间,通过透明玻璃观察口17对罐体1的内部进行观察,透明玻璃观察口17与出液管道14处在同一水平面上,当透明玻璃观察口17观察到全部为杂质和浑浊液时,缓慢开启出渣口9,使杂质和浑浊液缓慢排出,当出现上清液时,关闭出渣口9,开启出液管道14,使上清液排出即可,当透明玻璃观察口17观察到全部为上清液时,可直接开启出液管道14使上清液进入后段工序中的浓缩器中。当需要清洗罐体1时,可通过反冲洗水口19和冲洗水口18反复清洗即可。所述透明玻璃观察口17的四周设有密封条20。通过设置密封条20可进一步对罐体1进行密封,上述结构由于出液管道14固定设置在罐体1上,不存在旋转和升降的问题,因此可有效解决醇沉罐跑冒滴漏的难题。所述第二滤网21的孔径大于第一滤网16的孔径。本实用新型中第一滤网16的目的是避免物料中较大的杂质进入罐体1内,第二滤网21的目的是防止进入罐体1内底部的杂质再次在罐体1内运动,有效的避免了杂质被二次粉碎和杂质运动需要长期静置的缺陷;优选地,所述罐体1的下部为斜坡状,倾斜度为45°~60°。上述结构配合第二滤网21使用,效果更佳;当搅拌电机3高速旋转时,其罐体1一侧的底部受到的冲击较小,且通过使用第二滤网21可有效避免杂质再次被搅拌。所述罐体1的底部设有支腿15。As shown in Figures 1 and 2, the utility model is an alcohol precipitation tank, which includes a tank body 1, a jacket 2 arranged outside the tank body 1, a stirring motor 3 arranged on the top of the tank body 1, a material inlet 4, alcohol Inlet 5, manhole 6, thermometer interface 7 and light port 8, thermometer interface 7 is provided with a thermometer, the bottom of the tank body 1 is provided with a slag outlet 9, the upper part of the jacket 2 is provided with a cooling water inlet 10, a clamp The lower part of the sleeve 2 is provided with a cooling water outlet 11, and the stirring motor 3 is arranged at the middle position on the top of the tank body 1. The stirring motor 3 is connected with the stirring shaft 12 arranged inside the tank body 1 through a reducer, and the stirring shaft 12 is from top to bottom. Three sets of stirring blades 13 are arranged below; one side of the tank body 1 is provided with a liquid outlet pipe 14, one end of the liquid outlet pipe 14 is arranged inside the tank body 1, and the other end of the liquid outlet pipe 14 passes through the jacket 2 and the rear section The concentrator in the process is connected; a transparent glass observation port 17 is provided on the outer surface of the tank body 1 side corresponding to the liquid outlet pipeline 14; There is a second filter screen 21, and the aperture of the second filter screen 21 is not smaller than the aperture of the first filter screen 16; the top of the tank body 1 is provided with a flushing water port 18 connected to the flushing water pipeline, and one side of the slag outlet 9 A backwash water port 19 connected to the flush water pipeline is provided. The material inlet 4 is provided with a first filter screen 16 to filter out the larger impurities in the material. After the material and alcohol enter the inside of the tank body 1, it starts to stir. The stirring speed of the stirring motor 3 is higher than that of the existing stirring motor. Stirring speed can speed up the dispersion and dissolution of alcohol. Since impurities and turbid liquid enter the lower part of the second filter screen 21 during the stirring process, it can effectively prevent it from being further pulverized or moving with the rotation of the stirring blade; it is conducive to rapid Clarify the supernatant; and the aperture of the second filter screen 21 is not less than the aperture of the first filter screen 16, which can facilitate impurities and turbid liquid to quickly enter the inner and lower parts of the tank body 1; the jacket 2 is mainly used for heat preservation and cooling, and the jacket 2 and the tank body 1 preferably meet the first-level flaw detection standard of the weld; after the above-mentioned stirring is completed, let it stand for a period of time, and observe the inside of the tank body 1 through the transparent glass observation port 17, the transparent glass observation port 17 and the outlet The liquid pipeline 14 is on the same level. When the transparent glass observation port 17 observes all impurities and turbid liquid, slowly open the slag discharge port 9 to slowly discharge the impurities and turbid liquid. When the supernatant liquid appears, close the slag discharge port. Port 9, open the liquid outlet pipe 14 to discharge the supernatant liquid. When the transparent glass observation port 17 observes that all of the supernatant liquid is present, the liquid outlet pipe 14 can be directly opened to allow the supernatant liquid to enter the concentration in the subsequent process. device. When the tank body 1 needs to be cleaned, it can be repeatedly cleaned through the backwash water port 19 and the flush water port 18. Sealing strips 20 are arranged around the transparent glass observation port 17 . The tank body 1 can be further sealed by setting the sealing strip 20. Since the liquid outlet pipe 14 is fixedly arranged on the tank body 1 in the above structure, there is no problem of rotation and lifting, so it can effectively solve the problem of ethanol precipitation tank running, emitting, dripping and leaking. The aperture of the second filter screen 21 is larger than the aperture of the first filter screen 16 . The purpose of the first filter screen 16 in the utility model is to prevent larger impurities in the material from entering the tank body 1, and the purpose of the second filter screen 21 is to prevent the impurities entering the bottom of the tank body 1 from moving in the tank body 1 again. It effectively avoids the defects that the impurities are crushed twice and the movement of the impurities requires long-term standing; preferably, the lower part of the tank body 1 is slope-shaped, with an inclination of 45°-60°. The above-mentioned structure is used in conjunction with the second filter screen 21, and the effect is better; when the stirring motor 3 rotates at a high speed, the impact on the bottom of the side of the tank body 1 is relatively small, and the use of the second filter screen 21 can effectively prevent impurities from being removed again. Stir. The bottom of the tank body 1 is provided with legs 15 .
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”等应做广义理解,例如,可以是固定连接,一体地连接,也可以是可拆卸连接;也可以是两个元件内部的连通;可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。上文的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式、变更和改造均应包含在本实用新型的保护范围之内。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "installation", etc. should be understood in a broad sense, for example, they can be fixedly connected, integrally connected, or Detachable connection; it can also be the internal communication of two components; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the meaning of the above terms in the present utility model can be understood according to the specific situation Concrete meaning. The above detailed description is only a specific description of the feasible implementation of the present utility model, and they are not used to limit the protection scope of the present utility model. Any equivalent implementation, change and transformation made without departing from the technical spirit of the present utility model All should be included within the protection scope of the present utility model.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201621285222.3U CN206198780U (en) | 2016-11-28 | 2016-11-28 | A kind of Alcohol-settling tank |
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| CN201621285222.3U CN206198780U (en) | 2016-11-28 | 2016-11-28 | A kind of Alcohol-settling tank |
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| CN206198780U true CN206198780U (en) | 2017-05-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115430319A (en) * | 2022-08-15 | 2022-12-06 | 什邡市长丰化工有限公司 | Preparation method for entering water-based fertilizer without invalid impurities |
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2016
- 2016-11-28 CN CN201621285222.3U patent/CN206198780U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115430319A (en) * | 2022-08-15 | 2022-12-06 | 什邡市长丰化工有限公司 | Preparation method for entering water-based fertilizer without invalid impurities |
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Address after: 473000 Henan Province Nanyang City Fangcheng County New Energy Industry Agglomeration Area No. 1 Wufu Avenue Patentee after: Henan Jianda dynamic Insurance Co.,Ltd. Country or region after: China Address before: 473000 Henan Province Nanyang City Fangcheng County New Energy Industry Agglomeration Area No. 1 Wufu Avenue Patentee before: HENAN JIANDA VETERINARY CO.,LTD. Country or region before: China |