CN206194905U - Integrated cell lamination machine - Google Patents
Integrated cell lamination machine Download PDFInfo
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- CN206194905U CN206194905U CN201621167685.XU CN201621167685U CN206194905U CN 206194905 U CN206194905 U CN 206194905U CN 201621167685 U CN201621167685 U CN 201621167685U CN 206194905 U CN206194905 U CN 206194905U
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- 238000003475 lamination Methods 0.000 title claims abstract description 204
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000004804 winding Methods 0.000 claims description 62
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000010008 shearing Methods 0.000 claims description 8
- 230000004888 barrier function Effects 0.000 claims 9
- 238000007664 blowing Methods 0.000 claims 1
- 239000012528 membrane Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 description 39
- 238000000034 method Methods 0.000 description 20
- 230000008569 process Effects 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 230000006872 improvement Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 238000004080 punching Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 6
- 238000009475 tablet pressing Methods 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000003446 memory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本实用新型涉及电池叠片技术领域,特别涉及一体化电芯叠片机。The utility model relates to the technical field of battery stacking, in particular to an integrated battery stacking machine.
背景技术Background technique
锂离子电池是性能卓越的新一代绿色高能电池,已成为高新技术发展的重点之一。锂离子电池具有以下特点:高电压、高容量、低消耗、无记忆效应、无公害、体积小、内阻小、自放电少、循环次数多。因其上述特点,锂离子电池已应用到移动电话、笔记本电脑、摄像机、数码相机等众多民用及军事领域。Lithium-ion battery is a new generation of green high-energy battery with excellent performance, and has become one of the focuses of high-tech development. Lithium-ion batteries have the following characteristics: high voltage, high capacity, low consumption, no memory effect, no pollution, small size, small internal resistance, less self-discharge, and more cycles. Because of the above-mentioned characteristics, lithium-ion batteries have been applied to many civilian and military fields such as mobile phones, notebook computers, video cameras, and digital cameras.
锂离子电池的电芯一般为层叠式,即由正极片、隔膜、负极片层叠设置,在进行叠片时,通常采用Z型一体化电芯叠片机,即首先通过正负极片吸盘分别将正极片和负极片从料盒中转运至正叠片工位和负叠片工位,再将隔膜牵引至正极片下方,将正极片压覆于隔膜一侧面,再将隔膜牵引至负极片下方,将负极片压覆于隔膜另一侧面,依次往复,直到隔膜两侧分别叠有预设层数的正极片和负极片,叠片完成后,通过卷绕机械手夹住极片,不断旋转,使隔膜卷绕于极片外部。The cells of lithium-ion batteries are generally stacked, that is, they are stacked by positive plates, separators, and negative plates. Transfer the positive electrode and negative electrode from the material box to the positive lamination station and the negative lamination station, then pull the diaphragm under the positive electrode, press the positive electrode on one side of the diaphragm, and then pull the diaphragm to the negative electrode At the bottom, press the negative electrode sheet on the other side of the diaphragm, and reciprocate in turn until the positive electrode sheet and the negative electrode sheet of the preset number of layers are stacked on both sides of the diaphragm. After the lamination is completed, the electrode sheet is clamped by the winding manipulator and rotated continuously. , so that the diaphragm is wound outside the pole piece.
但这种叠片方法,一方面,在叠片过程中,隔膜完成一次正极片叠片后需运动至另一侧的负极片处叠片,隔膜往复运动距离长,隔膜往复运动过程中无法实现叠片,导致工作效率低;第二方面,叠片时正负极片位置对准较差,导致叠片精度低,叠片质量不佳。But this stacking method, on the one hand, in the stacking process, the diaphragm needs to move to the negative plate on the other side after the positive plate is stacked once, and the reciprocating distance of the diaphragm is long. Lamination, resulting in low work efficiency; second aspect, poor alignment of the positive and negative electrode sheets during lamination, resulting in low lamination accuracy and poor lamination quality.
实用新型内容Utility model content
为解决上述问题本实用新型提供一种叠片效率高、叠片精度高、叠片质量好的一体化电芯叠片机。In order to solve the above problems, the utility model provides an integrated cell lamination machine with high lamination efficiency, high lamination precision and good lamination quality.
本实用新型所采用的技术方案是:一体化电芯叠片机,包括叠片工位,所述叠片工位包括转盘、位于转盘下方用于驱动转盘旋转的转盘旋转装置、均匀阵列于转盘上的若干个用于叠片的叠片装置;所述叠片装置包括一叠片回转台、驱动叠片回转台在竖直平面内摆动的叠片动力机构、对称设置于叠片回转台两侧用于吸取并带动正极片和负极片在竖直平面内摆动的第一吸取机构和第二吸取机构、安装于叠片回转台上方用于提供隔膜的隔膜放料机构,所述叠片动力机构位于叠片回转台底部,所述隔膜放料机构的隔膜穿过叠片回转台中央,所述叠片回转台摆动轨迹分别与第一吸取机构和第二吸取机构的摆动轨迹相外切。The technical solution adopted by the utility model is: an integrated cell stacking machine, including a stacking station, the stacking station includes a turntable, a turntable rotating device located below the turntable for driving the turntable to rotate, and a uniform array on the turntable Several stacking devices for lamination; the stacking device includes a stacking turntable, a stacking power mechanism that drives the stacking turntable to swing in a vertical plane, and is symmetrically arranged on both sides of the stacking turntable. The side is used to suck and drive the first suction mechanism and the second suction mechanism of the positive electrode sheet and the negative electrode sheet to swing in the vertical plane, and the diaphragm discharge mechanism installed above the lamination turntable to provide the diaphragm. The lamination power The mechanism is located at the bottom of the lamination turntable, the diaphragm of the diaphragm discharging mechanism passes through the center of the lamination turntable, and the swing tracks of the lamination turntable are respectively circumscribed to the swing tracks of the first suction mechanism and the second suction mechanism.
对上述方案的进一步改进为,所述叠片回转台包括回转底板、平行于回转底板且位于回转底板上方的叠片台、连接于回转底板和叠片台之间用于支撑叠片台的四根支撑杆,还包括位于回转底板上靠近第一吸取机构的第一压片组件和靠近第二吸取机构的第二压片组件。A further improvement to the above solution is that the lamination turntable includes a revolving base plate, a lamination platform parallel to the revolving base plate and located above the revolving base plate, and a four-fold lamination platform connected between the revolving base plate and the lamination platform for supporting the lamination platform. The root support rod also includes a first tablet pressing assembly located on the rotary bottom plate close to the first suction mechanism and a second tablet pressing assembly close to the second suction mechanism.
对上述方案的进一步改进为,所述第一压片组件和第二压片组件平行设置,所述第一压片组件包括安装于回转底板上的第一滑轨、滑设于第一滑轨的两个第一滑块、安装于第一滑块上的第一动力单元、连接于第一滑块驱动第一滑块沿第一滑轨滑动的第一驱动单元、安装于第一动力单元顶部的第一固定板、连接于第一固定板且位于叠片台上用于压住极片的第一压杆;所述第二压片组件包括安装于回转底板上的第二滑轨、滑设于第二滑轨的两个第二滑块、安装于第二滑块上的第二动力单元、连接于第二滑块驱动第二滑块沿第二滑轨滑动的第二驱动单元、安装于第二动力单元顶部的第二固定板、连接于第二固定板且位于叠片台上用于压住极片的第二压杆。A further improvement to the above solution is that the first tablet press assembly and the second tablet press assembly are arranged in parallel, the first tablet press assembly includes a first slide rail installed on the rotary bottom plate, and is slid on the first slide rail Two first sliders, the first power unit installed on the first slider, the first drive unit connected to the first slider to drive the first slider to slide along the first slide rail, installed on the first power unit The first fixing plate on the top, the first pressing bar connected to the first fixing plate and positioned on the stacking platform for pressing the pole piece; the second pressing piece assembly includes a second slide rail installed on the rotary bottom plate, Two second sliders slid on the second slide rail, a second power unit installed on the second slider, and a second drive unit connected to the second slider to drive the second slider to slide along the second slide rail , the second fixing plate installed on the top of the second power unit, the second pressing rod connected to the second fixing plate and located on the stacking platform for pressing the pole piece.
对上述方案的进一步改进为,所述叠片动力机构包括叠片电机、连接于叠片电机输出端的减速器、连接于减速器输出端的转轴、滚动套设于转轴外部的转滚,还包括两平行设置的第一固定块和第二固定块,所述转滚的两端分别连接于第一固定块和第二固定块。A further improvement to the above solution is that the laminated power mechanism includes a laminated motor, a reducer connected to the output end of the laminated motor, a rotating shaft connected to the output end of the reducer, and a roller that is sleeved on the outside of the rotating shaft, and two The first fixed block and the second fixed block are arranged in parallel, and the two ends of the roll are respectively connected to the first fixed block and the second fixed block.
对上述方案的进一步改进为,所述隔膜放料机构包括放料辊、平行于放料辊用于输送隔膜的若干个输送滚筒,若干个输送滚筒从上至下靠近叠片台,位于最下端的两个输送滚筒之间设有用于隔膜通过的间隙且最下端的两输送滚筒处于同一水平面,隔膜穿过间隙并垂直穿过叠片台中央。A further improvement to the above scheme is that the diaphragm discharge mechanism includes a discharge roller, a number of conveying rollers parallel to the discharge roller for conveying the diaphragm, and several conveying rollers are close to the stacking platform from top to bottom and are located at the bottom There is a gap for the passage of the diaphragm between the two conveying rollers, and the two conveying rollers at the bottom are at the same level, and the diaphragm passes through the gap and vertically passes through the center of the stacking table.
对上述方案的进一步改进为,所述第一吸取机构包括用于提供动力的第一旋转动力、连接于第一旋转动力输出端的第一转盘、安装于第一转盘背离第一旋转动力一端的第一导杆、滑设于第一导杆上的第一伸缩板、安装于第一伸缩板自由端的第一吸盘;所述第二吸取机构包括用于提供动力的第二旋转动力、连接于第二旋转动力输出端的第二转盘、安装于第二转盘背离第二旋转动力一端的第二导杆、滑设于第二导杆上的第二伸缩板、安装于第二伸缩板自由端的第二吸盘。A further improvement to the above solution is that the first suction mechanism includes a first rotating power for providing power, a first turntable connected to the output end of the first rotating power, and a first turntable installed on the end of the first turntable away from the first rotating power. A guide rod, a first expansion plate slid on the first guide rod, a first sucker installed on the free end of the first expansion plate; the second suction mechanism includes a second rotating power for providing power, connected to the The second turntable at the output end of the second rotation power, the second guide rod installed on the end of the second turntable away from the second rotation power, the second expansion plate slid on the second guide rod, the second expansion plate installed at the free end of the second expansion plate sucker.
对上述方案的进一步改进为,所述叠片装置为两个,即第一叠片装置和第二叠片装置,所述第一叠片装置以转盘圆心为中心旋转180°后与第二叠片装置重合。A further improvement to the above scheme is that there are two stacking devices, that is, a first stacking device and a second stacking device, and the first stacking device rotates 180° around the center of the turntable and is combined with the second stacking device. The sheet device overlaps.
对上述方案的进一步改进为,还包括用于正极片上料的第一上料工位、用于负极片上料的第二上料工位、用于电芯卷绕的卷绕工位、用于剪断隔膜的剪切工位、用于压紧电芯的冲压工位、用于在电芯表面贴附胶纸的贴胶纸工位和用于电芯下料的下料工位,还包括用于安装叠片工位、卷绕工位、剪切工位、冲压工位、贴胶纸工位的平台;所述第一上料工位和第二上料工位对称设置于叠片工位一侧,所述卷绕工位设置于叠片工位另一侧,剪切工位位于卷绕工位一侧,冲压工位和贴胶纸工位分别位于卷绕工位两侧,下料工位位于冲压工位和贴胶纸工位后方,且卷绕工位垂直于下料工位,下料工位垂直于第一上料工位和第二上料工位的连线。A further improvement to the above scheme is to include a first loading station for positive electrode sheet feeding, a second feeding station for negative electrode sheet feeding, a winding station for cell winding, and a The cutting station for cutting the diaphragm, the stamping station for pressing the cell, the adhesive tape station for affixing the adhesive tape on the surface of the cell, and the blanking station for cell blanking, also includes A platform for installing the stacking station, winding station, cutting station, stamping station, and adhesive paper station; the first and second feeding stations are symmetrically arranged on the stacking station One side of the station, the winding station is set on the other side of the stacking station, the cutting station is located on the side of the winding station, and the stamping station and the adhesive paper station are located on both sides of the winding station , the unloading station is located behind the stamping station and the adhesive paper station, and the winding station is perpendicular to the unloading station, and the unloading station is perpendicular to the connection between the first loading station and the second loading station Wire.
对上述方案的进一步改进为,所述卷绕工位包括安装于平台上的卷绕轨道、滑设于卷绕轨道上的夹子安装板、架设于夹子安装板两端的夹子安装架、安装于夹子安装架上的夹子组件、驱动夹子安装板沿卷绕轨道滑动以转运极片的第一动力组件、驱动夹子组件绕夹子安装架旋转以将隔膜卷绕于极片外部的第二动力组件,所述第一动力组件设置于卷绕轨道中央,所述第二动力组件设置于夹子安装架一侧。A further improvement to the above solution is that the winding station includes a winding track installed on the platform, a clip mounting plate slidably arranged on the winding track, clip mounting frames erected at both ends of the clip mounting plate, The clip assembly on the mounting frame, the first power assembly that drives the clip mounting plate to slide along the winding track to transfer the pole piece, and the second power assembly that drives the clip assembly to rotate around the clip mounting frame to wind the diaphragm outside the pole piece. The first power assembly is arranged at the center of the winding track, and the second power assembly is arranged at one side of the clip mounting frame.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、一方面,本实用新型的叠片工位的转盘上设有若干个叠片装置,当一个叠片装置完成预设层数的叠片后,转盘旋转,使得另一叠片装置到达叠片工位进行叠片,叠片完成的叠片装置旋转到下一工位,进行叠片后的卷绕等工序,由于设置有多个叠片装置,使得叠片和卷绕等工序能同时进行,工作效率高。第二方面,叠片装置中,叠片动力机构驱动叠片回转台交替向第一吸取机构和第二吸取机构方向摆动,由于隔膜穿过叠片回转台中央,隔膜也随叠片回转台一同摆动,当隔膜摆动到与第一吸取机构吸取的正极片相接触时,正极片叠于隔膜一侧,当隔膜摆动到与第二吸取机构吸取的负极片相接触时,负极片叠于隔膜另一侧,依此往复,相对于传统的隔膜在正负极片间往复直线运动,本实用新型的隔膜在正负极片间往复摆动,耗时较少,叠片效率高。第三方面,第一吸取机构和第二吸取机构对称设置于叠片回转台两侧,叠片回转台摆动轨迹分别与第一吸取机构和第二吸取机构的摆动轨迹相外切,使得隔膜运动至与第一吸取机构和第二吸取机构接触时,隔膜分别与正极片和负极片平行设置,正负极片能分别准确的贴覆到隔膜两侧,且正负极片正好相对于隔膜对称,叠片时位置对准好,叠片精度高,叠片质量好。1. On the one hand, there are several lamination devices on the turntable of the lamination station of the present invention. When one lamination device completes the lamination of the preset number of layers, the turntable rotates so that the other lamination device reaches the lamination. The stacking station performs stacking, and the stacking device after stacking is rotated to the next station for winding and other processes after stacking. Since there are multiple stacking devices, the processes of stacking and winding can be performed simultaneously. Carried out, the work efficiency is high. In the second aspect, in the stacking device, the stacking power mechanism drives the stacking turntable to swing alternately to the direction of the first suction mechanism and the second suction mechanism. Since the diaphragm passes through the center of the stacking turntable, the diaphragm also moves along with the stacking turntable. Swing, when the diaphragm swings to be in contact with the positive electrode sheet sucked by the first suction mechanism, the positive electrode sheet is stacked on one side of the diaphragm, and when the diaphragm is swung to contact with the negative electrode sheet sucked by the second suction mechanism, the negative electrode sheet is stacked on the other side of the diaphragm One side reciprocates in this way. Compared with the traditional diaphragm reciprocating linear motion between the positive and negative plates, the diaphragm of the utility model reciprocates between the positive and negative plates, which consumes less time and has high stacking efficiency. In the third aspect, the first suction mechanism and the second suction mechanism are symmetrically arranged on both sides of the lamination turret, and the swing tracks of the lamination turret are respectively circumscribed to the swing trajectories of the first suction mechanism and the second suction mechanism, so that the diaphragm moves When in contact with the first suction mechanism and the second suction mechanism, the diaphragm is set parallel to the positive electrode and the negative electrode respectively, and the positive and negative electrodes can be attached to both sides of the diaphragm accurately, and the positive and negative electrodes are exactly symmetrical to the diaphragm , The position is well aligned during lamination, the lamination precision is high, and the lamination quality is good.
2、叠片回转台带动隔膜摆动时,第一压片组件和第二压片组件分部压住已经叠覆于隔膜上的正极片和负极片,防止正负极片摆动过程中移动或掉落,进一步提高叠片精度和叠片质量。2. When the lamination rotary table drives the diaphragm to swing, the first pressing assembly and the second pressing assembly press the positive and negative plates that have been superimposed on the diaphragm to prevent the positive and negative plates from moving or falling during the swing process. , to further improve lamination accuracy and lamination quality.
3、当隔膜随叠片台运动至第一吸取组件处时,两个第一驱动单元分别驱动两个第一滑块相背运动,以带动两个第一压杆分别向叠片台两端运动以让位,同时第一动力单元通过第一固定板带动第一压杆向上运动,正极片叠覆于隔膜一侧后,两个第一驱动单元分别带动两个第一压杆相向运动至第一压杆正好位于极片上方,第一动力单元通过第一固定板带动第一压杆向下运动至与正极片相接触,第一压杆压住正极片,对正极片起限位作用,防止正极片在随隔膜运动过程中移动或掉落,当隔膜随叠片台运动至第二吸取组件处时,两个第二驱动单元分别驱动两个第二滑块相背运动,以带动两个第二压杆分别向叠片台两端运动以让位,同时第二动力单元通过第二固定板带动第二压杆向上运动,负极片叠覆于隔膜一侧后,两个第二驱动单元分别带动两个第二压杆相向运动至第二压杆正好位于极片上方,第二动力单元通过第二固定板带动第二压杆向下运动至与负极片相接触,第二压杆压住负极片,对负极片起限位作用,防止负极片在随隔膜运动过程中移动或掉落。在叠片过程中,第一压片组件和第二压片组件会先让位,防止第一压片组件和第二压片组件阻止极片无法准确叠覆于隔膜对应位置,正极片或负极片叠片完成后,第一压片组件和第二压片组件复位并压住正极片或负极片,防止正极片或负极片在随隔膜摆动过程中移动或掉落,进一步提高了叠片精度和叠片质量。3. When the diaphragm moves to the first suction assembly with the stacking table, the two first drive units respectively drive the two first sliders to move opposite to each other, so as to drive the two first pressing rods to the two ends of the stacking table respectively. At the same time, the first power unit drives the first pressure rod to move upward through the first fixed plate. After the positive plate is overlapped on one side of the diaphragm, the two first drive units respectively drive the two first pressure rods to move towards each other. The first pressure rod is just above the pole piece. The first power unit drives the first pressure rod to move down through the first fixing plate until it contacts the positive pole piece. The first pressure rod presses the positive pole piece to limit the positive pole piece. , to prevent the positive plate from moving or falling during the movement with the diaphragm. When the diaphragm moves to the second suction assembly with the stacking table, the two second drive units drive the two second sliders to move in opposite directions to drive the two The two second pressure rods move to the two ends of the stacking table respectively to give way, and at the same time, the second power unit drives the second pressure rod to move upward through the second fixed plate. The unit respectively drives the two second pressure rods to move towards each other until the second pressure rod is just above the pole piece. The second power unit drives the second pressure rod to move down through the second fixing plate until it contacts the negative electrode piece. The second pressure rod Press the negative electrode sheet to limit the negative electrode sheet and prevent the negative electrode sheet from moving or falling during the movement with the diaphragm. During the stacking process, the first pressing assembly and the second pressing assembly will first give way to prevent the first pressing assembly and the second pressing assembly from preventing the pole piece from being accurately stacked on the corresponding position of the diaphragm, positive or negative After the sheet stacking is completed, the first sheet pressing assembly and the second sheet pressing assembly reset and press the positive electrode sheet or the negative electrode sheet to prevent the positive electrode sheet or the negative electrode sheet from moving or falling during the swinging process with the diaphragm, further improving the lamination accuracy and Lamination quality.
4、当第一动力单元和第二动力单元向回转底板端部运动进行让位时,第一限位器121d7、第二限位器121e7、第一限位块121d8和第二限位块121e8对第一动力单元和第二动力单元的运动起到限位的作用,防止第一动力单元和第二动力单元在第一驱动单元和第二驱动单元的作用下带动隔膜过度运动,保证叠片时隔膜位置不变,进一步有利于提高叠片精度和叠片质量。4. When the first power unit and the second power unit move to the end of the slewing floor to give way, the first limiter 121d7, the second limiter 121e7, the first limiter 121d8 and the second limiter 121e8 It plays a role of limiting the movement of the first power unit and the second power unit, preventing the first power unit and the second power unit from driving the diaphragm to move excessively under the action of the first drive unit and the second drive unit, ensuring that the laminations When the position of the diaphragm remains unchanged, it is further beneficial to improve the lamination accuracy and lamination quality.
5、叠片动力机构包括叠片电机、连接于叠片电机输出端的减速器、连接于减速器输出端的转轴、滚动套设于转轴外部的转滚,还包括两平行设置的第一固定块和第二固定块,所述转滚的两端分别连接于第一固定块和第二固定块。叠片电机通过减速器带动转轴旋转,转轴带动转滚旋转,转滚旋转以带动位于转滚上方的叠片回转台摆动,摆动速度快,且摆动平稳、摆动控制精度高,确保叠片回转台左右摆动幅度相同,进一步提高了叠片速度和叠片精度。5. The laminated power mechanism includes a laminated motor, a reducer connected to the output end of the laminated motor, a rotating shaft connected to the output end of the reducer, a rolling roller sleeved outside the rotating shaft, and two parallel first fixed blocks and For the second fixed block, the two ends of the roll are respectively connected to the first fixed block and the second fixed block. The lamination motor drives the rotating shaft to rotate through the reducer, and the rotating shaft drives the tumbling to rotate, and the tumbling rotates to drive the lamination turret above the tumbling to swing. The swing speed is fast, the swing is stable, and the swing control precision is high, ensuring that the lamination turret The left and right swinging amplitudes are the same, which further improves the lamination speed and lamination accuracy.
6、在叠片过程中,隔膜经放料辊输出,依次经若干个输送滚筒输送,最后穿过叠片台中央,在隔膜放料过程中,通过若干个输送滚筒维持隔膜张力恒定,确保隔膜输送平稳,叠片时隔膜能处于张紧状态,进一步提高了叠片速度和叠片精度。6. During the lamination process, the diaphragm is output by the discharge roller, conveyed by several conveying rollers in turn, and finally passes through the center of the laminating table. During the diaphragm discharging process, the tension of the diaphragm is maintained constant through several conveying rollers to ensure that the diaphragm The conveying is stable, and the diaphragm can be in a tensioned state during lamination, which further improves the lamination speed and lamination accuracy.
7、第一吸取机构包括用于提供动力的第一旋转动力、连接于第一旋转动力输出端的第一转盘、安装于第一转盘背离第一旋转动力一端的第一导杆、滑设于第一导杆上的第一伸缩板、安装于第一伸缩板自由端的第一吸盘;第一吸盘吸住正极片后,通过第一旋转动力带动第一吸盘旋转,从而带动正极片旋转,当旋转至与隔膜一侧相外切时,第一伸缩板沿第一导杆向外伸出,以将正极片叠在隔膜一侧。所述第二吸取机构包括用于提供动力的第二旋转动力、连接于第二旋转动力输出端的第二转盘、安装于第二转盘背离第二旋转动力一端的第二导杆、滑设于第二导杆上的第二伸缩板、安装于第二伸缩板自由端的第二吸盘;第二吸盘吸住负极片后,通过第二旋转动力带动第二吸盘旋转,从而带动负极片旋转,当旋转至与隔膜另一侧相外切时,第二伸缩板沿第二导杆向外伸出,以将负极片叠在隔膜一侧。通过第一吸盘及第二吸盘的旋转和伸缩,确保正负极片能准确与隔膜两侧分别相外切,从而准确的叠于隔膜两侧,进一步提高了叠片精度和叠片质量。7. The first suction mechanism includes the first rotary power for power supply, the first turntable connected to the output end of the first rotary power, the first guide rod installed on the end of the first turntable away from the first rotary power, and slid on the second The first expansion plate on a guide rod, the first suction cup installed on the free end of the first expansion plate; after the first suction cup absorbs the positive plate, it drives the first suction cup to rotate through the first rotating power, thereby driving the positive plate to rotate. When it is externally tangent to one side of the diaphragm, the first telescopic plate protrudes outward along the first guide rod to stack the positive electrode sheet on one side of the diaphragm. The second suction mechanism includes a second rotating power for providing power, a second turntable connected to the output end of the second rotating power, a second guide rod installed on the end of the second turntable away from the second rotating power, and a second guide rod slid on the second rotating power. The second expansion plate on the second guide rod, the second suction cup installed on the free end of the second expansion plate; after the second suction cup absorbs the negative electrode sheet, the second suction cup is driven to rotate by the second rotational power, thereby driving the negative electrode sheet to rotate. When it is externally tangent to the other side of the diaphragm, the second telescopic plate protrudes outward along the second guide rod to stack the negative electrode sheet on one side of the diaphragm. Through the rotation and stretching of the first suction cup and the second suction cup, it is ensured that the positive and negative plates can be accurately circumscribed to both sides of the diaphragm, so that they can be accurately stacked on both sides of the diaphragm, further improving the lamination accuracy and lamination quality.
8、叠片装置为两个,即第一叠片装置和第二叠片装置,所述第一叠片装置以转盘圆心为中心旋转180°后与第二叠片装置重合。当第一叠片装置叠片完成后,转盘旋转,将第一叠片装置转移至卷绕工位,同时第二叠片装置旋转至叠片工位,此时,第一叠片装置对叠片进行卷绕,第二叠片装置进行叠片,第一叠片装置和第二叠片装置同时工作,进一步提高了工作效率。8. There are two stacking devices, namely the first stacking device and the second stacking device. The first stacking device overlaps with the second stacking device after rotating 180° around the center of the turntable. When the lamination of the first lamination device is completed, the turntable rotates to transfer the first lamination device to the winding station, and at the same time, the second lamination device rotates to the lamination station. At this time, the first lamination device is stacked The sheet is wound, the second lamination device is laminated, and the first lamination device and the second lamination device work at the same time, which further improves the work efficiency.
9、本实用新型的一体化电芯叠片机,还包括用于正极片上料的第一上料工位、用于负极片上料的第二上料工位、用于电芯卷绕的卷绕工位、用于剪断隔膜的剪切工位、用于压紧电芯的冲压工位、用于在电芯表面贴附胶纸的贴胶纸工位和用于电芯下料的下料工位,还包括用于安装叠片工位、卷绕工位、剪切工位、冲压工位、贴胶纸工位的平台,各工位依次动作,不需人工干涉,自动化程度高,工作效率高,叠片质量好。所述第一上料工位和第二上料工位对称设置于叠片工位一侧,所述卷绕工位设置于叠片工位另一侧,剪切工位位于卷绕工位一侧,冲压工位和贴胶纸工位分别位于卷绕工位两侧,下料工位位于冲压工位和贴胶纸工位后方,且卷绕工位垂直于下料工位,下料工位垂直于第一上料工位和第二上料工位的连线,各工位空间布局合理,空间利用率高,设备整体占用空间小。9. The integrated cell stacking machine of the present utility model also includes a first loading station for positive electrode sheet feeding, a second feeding station for negative electrode sheet feeding, and a coil for cell winding. Winding station, shearing station for cutting the diaphragm, stamping station for pressing the cell, adhesive tape station for attaching adhesive tape on the surface of the cell, and a cutting station for cell blanking The material station also includes a platform for installing the stacking station, winding station, cutting station, punching station, and glued paper station. Each station moves in sequence without manual intervention and has a high degree of automation. , high work efficiency, good lamination quality. The first loading station and the second loading station are symmetrically arranged on one side of the stacking station, the winding station is arranged on the other side of the stacking station, and the shearing station is located at the winding station On one side, the punching station and the sticker station are located on both sides of the winding station, the unloading station is located behind the punching station and the sticker station, and the winding station is perpendicular to the unloading station. The feeding station is perpendicular to the connection line between the first feeding station and the second feeding station. The space layout of each station is reasonable, the space utilization rate is high, and the overall equipment occupies a small space.
10、卷绕工位包括安装于平台上的卷绕轨道、滑设于卷绕轨道上的夹子安装板、架设于夹子安装板两端的夹子安装架、安装于夹子安装架上的夹子组件、驱动夹子安装板沿卷绕轨道滑动以转运极片的第一动力组件、驱动夹子组件绕夹子安装架旋转以将隔膜卷绕于极片外部的第二动力组件,所述第一动力组件设置于卷绕轨道中央,所述第二动力组件设置于夹子安装架一侧。叠片完成后,夹子组件在第一动力组件的作用下向前运动至叠片工位从夹住极片,然后在第二动力组件的作用下带动极片旋转以将隔膜卷绕于极片外部,剪刀工位在卷绕完成后向前伸出剪断隔膜,剪断后剪刀工位复位以为夹子组件让位,夹子组件再在第一动力组件的作用下沿卷绕轨道向后运动至冲压工位处进行冲压,再由贴胶纸工位贴胶纸,由于冲压工位和贴胶纸工位分别位于卷绕轨道两侧,由第一动力组件驱动夹子工位带动极片依次进行卷绕、冲压和贴胶纸,使得本实用新型能充分利用卷绕轨道两侧的空间,减小设备整体的长度,布局合理,空间利用率高,且自动化程度高,工作效率高。10. The winding station includes a winding track installed on the platform, a clip mounting plate slid on the winding track, a clip mounting frame erected at both ends of the clip mounting plate, a clip assembly mounted on the clip mounting frame, and a drive The clip mounting plate slides along the winding track to transfer the first power assembly of the pole piece, drives the clip assembly to rotate around the clip mounting frame to wind the diaphragm outside the pole piece, and the second power assembly is arranged on the roll Around the center of the track, the second power assembly is arranged on one side of the clip mounting frame. After the lamination is completed, the clip assembly moves forward to the stacking station under the action of the first power assembly to clamp the pole piece, and then drives the pole piece to rotate under the action of the second power assembly to wind the diaphragm around the pole piece Outside, the scissors station extends forward to cut the diaphragm after the winding is completed. After cutting, the scissors station resets to make way for the clip assembly, and the clip assembly moves backward along the winding track to the punching station under the action of the first power assembly. Stamping is carried out at the position, and then the adhesive paper is pasted by the adhesive paper station. Since the stamping station and the adhesive paper station are located on both sides of the winding track, the first power component drives the clip station to drive the pole pieces to be wound in turn. , stamping and sticking adhesive paper, so that the utility model can make full use of the space on both sides of the winding track, reduce the overall length of the equipment, reasonable layout, high space utilization rate, high degree of automation and high work efficiency.
11、本实用新型的叠片方法充分利用各工位的相互配合,工作效率高、叠片精度高、叠片质量好。11. The lamination method of the utility model fully utilizes the mutual cooperation of each station, and has high work efficiency, high lamination precision and good lamination quality.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型另一视角的立体图;Fig. 2 is a perspective view of another viewing angle of the utility model;
图3为本实用新型的主视图;Fig. 3 is the front view of the utility model;
图4为本实用新型的叠片工位的立体图;Fig. 4 is the perspective view of the lamination station of the present utility model;
图5为本实用新型的叠片工位的主视图;Fig. 5 is the front view of the stacking station of the present utility model;
图6为本实用新型的叠片装置的立体图;Figure 6 is a perspective view of the lamination device of the present invention;
图7为本实用新型的叠片回转台的立体图;Fig. 7 is the perspective view of the laminated turntable of the present invention;
图8为本实用新型的叠片回转台另一视角的立体图;Fig. 8 is a perspective view of another angle of view of the lamination turntable of the present invention;
图9为本实用新型的第一吸取机构的立体图;Fig. 9 is a perspective view of the first suction mechanism of the present utility model;
图10为本实用新型的第二吸取机构的立体图;Fig. 10 is a perspective view of a second suction mechanism of the present invention;
图11为本实用新型的卷绕工位的立体图。Fig. 11 is a perspective view of the winding station of the present invention.
具体实施方式detailed description
下面将结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.
如图1~图3所示,分别为本实用新型的不同视角立体图和主视图。As shown in Figures 1 to 3, they are respectively perspective views and front views of the utility model from different angles of view.
一体化电芯叠片机10,包括叠片工位100,还包括用于正极片上料的第一上料工位200、用于负极片上料的第二上料工位300、用于电芯卷绕的卷绕工位400、用于剪断隔膜的剪切工位500、用于压紧电芯的冲压工位600、用于在电芯表面贴附胶纸的贴胶纸工位700和用于电芯下料的下料工位800,还包括用于安装叠片工位100、卷绕工位400、剪切工位500、冲压工位600、贴胶纸工位700的平台900,各工位依次动作,不需人工干涉,自动化程度高,工作效率高,叠片质量好。第一上料工位200和第二上料工位300对称设置于叠片工位100一侧,卷绕工位400设置于叠片工位100另一侧,剪切工位500位于卷绕工位400一侧,冲压工位600和贴胶纸工位700分别位于卷绕工位400两侧,下料工位800位于冲压工位600和贴胶纸工位700后方,且卷绕工位400垂直于下料工位800,下料工位800垂直于第一上料工位200和第二上料工位300的连线,各工位空间布局合理,空间利用率高,设备整体占用空间小。The integrated cell stacking machine 10 includes a stacking station 100, and also includes a first loading station 200 for positive electrode sheet loading, a second loading station 300 for negative electrode sheet loading, and a The winding station 400 for winding, the cutting station 500 for cutting the diaphragm, the stamping station 600 for pressing the battery core, the adhesive paper station 700 for attaching the adhesive paper on the surface of the battery core, and The blanking station 800 for cell blanking also includes a platform 900 for installing the stacking station 100, winding station 400, cutting station 500, stamping station 600, and adhesive paper station 700 , Each station moves in turn without manual intervention, high degree of automation, high work efficiency, and good lamination quality. The first loading station 200 and the second loading station 300 are symmetrically arranged on one side of the stacking station 100, the winding station 400 is arranged on the other side of the stacking station 100, and the cutting station 500 is located at the winding station. On the side of the station 400, the punching station 600 and the sticker station 700 are located on both sides of the winding station 400, the unloading station 800 is located behind the punching station 600 and the sticker station 700, and the winding station The station 400 is perpendicular to the unloading station 800, and the unloading station 800 is perpendicular to the connection line between the first loading station 200 and the second loading station 300. The space layout of each station is reasonable, the space utilization rate is high, and the overall equipment Small footprint.
如图4~图5所示,分别为本实用新型的叠片工位的立体图和主视图。As shown in Figures 4 to 5, they are respectively a perspective view and a front view of the lamination station of the present invention.
叠片工位100包括转盘110、位于转盘110下方用于驱动转盘110旋转的转盘110旋转装置(图中未示出)、均匀阵列于转盘110上的若干个用于叠片的叠片装置120。The stacking station 100 includes a turntable 110, a turntable 110 rotating device (not shown in the figure) located below the turntable 110 for driving the turntable 110 to rotate, and several stacking devices 120 uniformly arrayed on the turntable 110 for stacking .
本实施例中,叠片装置120为两个,即第一叠片装置120a和第二叠片装置120b,第一叠片装置120a以转盘110圆心为中心旋转180°后与第二叠片装置120b重合。当第一叠片装置120a叠片完成后,转盘110旋转,将第一叠片装置120a转移至卷绕工位400,同时第二叠片装置120b旋转至叠片工位100,此时,第一叠片装置120a对叠片进行卷绕,第二叠片装置120b进行叠片,第一叠片装置120a和第二叠片装置120b同时工作,进一步提高了工作效率。In this embodiment, there are two stacking devices 120, namely a first stacking device 120a and a second stacking device 120b, and the first stacking device 120a is rotated 180° centered on the center of the turntable 110 to be connected with the second stacking device 120b coincides. After the first stacking device 120a is stacked, the turntable 110 rotates to transfer the first stacking device 120a to the winding station 400, while the second stacking device 120b rotates to the stacking station 100. At this time, the first A lamination device 120a winds the laminations, a second lamination device 120b performs laminations, and the first lamination device 120a and the second lamination device 120b work simultaneously, which further improves work efficiency.
如图6所示,为本实用新型的叠片装置的立体图,As shown in Figure 6, it is a perspective view of the lamination device of the present utility model,
叠片装置120包括一叠片回转台121、驱动叠片回转台121在竖直平面内摆动的叠片动力机构122、对称设置于叠片回转台121两侧用于吸取并带动正极片和负极片在竖直平面内摆动的第一吸取机构123和第二吸取机构124、安装于叠片回转台121上方用于提供隔膜的隔膜放料机构125,叠片动力机构122位于叠片回转台121底部,隔膜放料机构125的隔膜穿过叠片回转台121中央,叠片回转台121摆动轨迹分别与第一吸取机构123和第二吸取机构124的摆动轨迹相外切。The stacking device 120 includes a stacking turntable 121, a stacking power mechanism 122 that drives the stacking turntable 121 to swing in a vertical plane, and is symmetrically arranged on both sides of the stacking turntable 121 for sucking and driving the positive and negative electrodes. The first suction mechanism 123 and the second suction mechanism 124 that the sheet swings in the vertical plane, the diaphragm discharge mechanism 125 installed above the lamination turntable 121 for providing the diaphragm, the lamination power mechanism 122 is located on the lamination turntable 121 At the bottom, the diaphragm of the diaphragm feeding mechanism 125 passes through the center of the lamination turntable 121, and the swing trajectory of the lamination turntable 121 is circumscribed to the swing trajectory of the first suction mechanism 123 and the second suction mechanism 124, respectively.
如图7~图8所示,分别为本实用新型的叠片回转台的不同视角立体图。As shown in FIGS. 7 to 8 , they are perspective views of different viewing angles of the lamination turntable of the present invention.
叠片回转台121包括回转底板121a、平行于回转底板121a且位于回转底板121a上方的叠片台121b、连接于回转底板121a和叠片台121b之间用于支撑叠片台121b的四根支撑杆121c,还包括位于回转底板121a上靠近第一吸取机构123的第一压片组件121d和靠近第二吸取机构124的第二压片组件121e。叠片回转台121带动隔膜摆动时,第一压片组件121d和第二压片组件121e分部压住已经叠覆于隔膜上的正极片和负极片,防止正负极片摆动过程中移动或掉落,进一步提高叠片精度和叠片质量。The lamination turntable 121 includes a revolving base plate 121a, a lamination platform 121b parallel to the revolving base plate 121a and above the revolving base plate 121a, four supports connected between the revolving base plate 121a and the lamination platform 121b for supporting the lamination platform 121b The rod 121c also includes a first tablet pressing assembly 121d located on the rotary bottom plate 121a close to the first suction mechanism 123 and a second tablet pressing assembly 121e close to the second suction mechanism 124 . When the lamination rotary table 121 drives the diaphragm to swing, the first pressing assembly 121d and the second pressing assembly 121e partially press the positive and negative plates that have been superimposed on the diaphragm to prevent the positive and negative plates from moving or falling off during the swinging process. Fall, and further improve the lamination accuracy and lamination quality.
第一压片组件121d和第二压片组件121e平行设置,使得正极片和负极片平行的被压在隔膜两侧对应位置,叠片精度高。第一压片组件121d包括安装于回转底板121a上的第一滑轨121d1、滑设于第一滑轨121d1的两个第一滑块121d2、安装于第一滑块121d2上的第一动力单元121d3、连接于第一滑块121d2驱动第一滑块121d2沿第一滑轨121d1滑动的第一驱动单元121d4、安装于第一动力单元121d3顶部的第一固定板121d5、连接于第一固定板121d5且位于叠片台121b上用于压住极片的第一压杆121d6;第二压片组件121e包括安装于回转底板121a上的第二滑轨121e1、滑设于第二滑轨121e1的两个第二滑块121e2、安装于第二滑块121e2上的第二动力单元121e3、连接于第二滑块121e2驱动第二滑块121e2沿第二滑轨121e1滑动的第二驱动单元121e4、安装于第二动力单元121e3顶部的第二固定板121e5、连接于第二固定板121e5且位于叠片台121b上用于压住极片的第二压杆121e6。当隔膜随叠片台121b运动至第一吸取组件处时,两个第一驱动单元121d4分别驱动两个第一滑块121d2相背运动,以带动两个第一压杆121d6分别向叠片台121b两端运动以让位,同时第一动力单元121d3通过第一固定板121d5带动第一压杆121d6向上运动,正极片叠覆于隔膜一侧后,两个第一驱动单元121d4分别带动两个第一压杆121d6相向运动至第一压杆121d6正好位于极片上方,第一动力单元121d3通过第一固定板121d5带动第一压杆121d6向下运动至与正极片相接触,第一压杆121d6压住正极片,对正极片起限位作用,防止正极片在随隔膜运动过程中移动或掉落,当隔膜随叠片台121b运动至第二吸取组件处时,两个第二驱动单元121e4分别驱动两个第二滑块121e2相背运动,以带动两个第二压杆121e6分别向叠片台121b两端运动以让位,同时第二动力单元121e3通过第二固定板121e5带动第二压杆121e6向上运动,负极片叠覆于隔膜一侧后,两个第二驱动单元121e4分别带动两个第二压杆121e6相向运动至第二压杆121e6正好位于极片上方,第二动力单元121e3通过第二固定板121e5带动第二压杆121e6向下运动至与负极片相接触,第二压杆121e6压住负极片,对负极片起限位作用,防止负极片在随隔膜运动过程中移动或掉落。在叠片过程中,第一压片组件121d和第二压片组件121e会先让位,防止第一压片组件121d和第二压片组件121e阻止极片无法准确叠覆于隔膜对应位置,正极片或负极片叠片完成后,第一压片组件121d和第二压片组件121e复位并压住正极片或负极片,防止正极片或负极片在随隔膜摆动过程中移动或掉落,进一步提高了叠片精度和叠片质量。The first sheet pressing assembly 121d and the second sheet pressing assembly 121e are arranged in parallel, so that the positive electrode sheet and the negative electrode sheet are pressed on corresponding positions on both sides of the separator in parallel, and the lamination accuracy is high. The first pressing assembly 121d includes a first slide rail 121d1 installed on the rotary bottom plate 121a, two first slide blocks 121d2 slid on the first slide rail 121d1, and a first power unit installed on the first slide block 121d2 121d3, the first drive unit 121d4 connected to the first slider 121d2 to drive the first slider 121d2 to slide along the first slide rail 121d1, the first fixed plate 121d5 installed on the top of the first power unit 121d3, connected to the first fixed plate 121d5 and the first pressure bar 121d6 for pressing the pole piece on the stacking table 121b; the second pressure plate assembly 121e includes the second slide rail 121e1 installed on the rotary bottom plate 121a, and the second slide rail 121e1 Two second sliders 121e2, a second power unit 121e3 installed on the second sliders 121e2, a second drive unit 121e4 connected to the second sliders 121e2 to drive the second sliders 121e2 to slide along the second rails 121e1, The second fixing plate 121e5 installed on the top of the second power unit 121e3 is connected to the second fixing plate 121e5 and is located on the stacking platform 121b for pressing the pole pieces. When the diaphragm moves to the first suction assembly along with the stacking table 121b, the two first drive units 121d4 respectively drive the two first sliders 121d2 to move in opposite directions to drive the two first pressing rods 121d6 to the stacking table respectively. Both ends of 121b move to give way, and at the same time, the first power unit 121d3 drives the first pressing rod 121d6 to move upward through the first fixing plate 121d5. The first pressing rods 121d6 move toward each other until the first pressing rods 121d6 are just above the pole pieces, and the first power unit 121d3 drives the first pressing rods 121d6 to move down through the first fixing plate 121d5 to contact with the positive pole pieces. 121d6 presses the positive electrode sheet to limit the positive electrode sheet and prevent the positive electrode sheet from moving or falling during the movement with the diaphragm. When the diaphragm moves to the second suction assembly with the stacking table 121b, the two second drive units 121e4 Drive the two second sliders 121e2 to move opposite to each other to drive the two second pressing rods 121e6 to move to the two ends of the stacking table 121b to give way, while the second power unit 121e3 drives the second through the second fixing plate 121e5. The pressure rod 121e6 moves upwards, and after the negative plate is superimposed on one side of the diaphragm, the two second drive units 121e4 respectively drive the two second pressure rods 121e6 to move toward each other until the second pressure rod 121e6 is just above the pole piece, and the second power unit 121e3 drives the second pressing rod 121e6 to move downward through the second fixing plate 121e5 until it contacts the negative electrode sheet, and the second pressing rod 121e6 presses the negative electrode sheet to limit the negative electrode sheet and prevent the negative electrode sheet from moving during the movement with the diaphragm or drop. During the stacking process, the first sheet pressing assembly 121d and the second sheet pressing assembly 121e will first give way to prevent the first sheet pressing assembly 121d and the second sheet pressing assembly 121e from preventing the pole pieces from being accurately overlapped on the corresponding position of the diaphragm, After the stacking of the positive or negative electrode sheets is completed, the first sheet pressing assembly 121d and the second sheet pressing assembly 121e reset and press the positive or negative electrode sheets to prevent the positive or negative electrode sheets from moving or falling during the swing process with the diaphragm, further The lamination accuracy and lamination quality are improved.
第一压片组件121d还包括对称设置于回转底板121a长度方向两端且连接于第一滑块121d2的第一限位器121d7、连接于第一限位器121d7背离第一滑块121d2一端的第一限位块121d8;第二压片组件121e还包括对称设置于回转底板121a长度方向两端且连接于第二滑块121e2的第二限位器121e7、连接于第二限位器121e7背离第二滑块121e2一端的第二限位块121e8。当第一动力单元121d3和第二动力单元121e3向回转底板121a端部运动进行让位时,第一限位器121d7、第二限位器121e7、第一限位块121d8和第二限位块121e8对第一动力单元121d3和第二动力单元121e3的运动起到限位的作用,防止第一动力单元121d3和第二动力单元121e3在第一驱动单元121d4和第二驱动单元121e4的作用下带动隔膜过度运动,保证叠片时隔膜位置不变,进一步有利于提高叠片精度和叠片质量。The first tablet pressing assembly 121d also includes a first limiter 121d7 symmetrically arranged at both ends of the rotary bottom plate 121a in the length direction and connected to the first slider 121d2, and a first limiter 121d7 connected to the end of the first limiter 121d7 away from the first slider 121d2. The first limit block 121d8; the second tablet assembly 121e also includes a second limiter 121e7 that is symmetrically arranged at both ends of the rotary bottom plate 121a in the length direction and connected to the second slider 121e2, connected to the second limiter 121e7 away from A second limiting block 121e8 at one end of the second sliding block 121e2. When the first power unit 121d3 and the second power unit 121e3 move to the end of the rotary bottom plate 121a to make way, the first limiter 121d7, the second limiter 121e7, the first limiter 121d8 and the second limiter 121e8 plays a role of limiting the movement of the first power unit 121d3 and the second power unit 121e3, preventing the first power unit 121d3 and the second power unit 121e3 from being driven by the first drive unit 121d4 and the second drive unit 121e4 Excessive movement of the diaphragm ensures that the position of the diaphragm remains unchanged during lamination, which is further conducive to improving the lamination accuracy and lamination quality.
叠片动力机构122包括叠片电机122a、连接于叠片电机122a输出端的减速器122b、连接于减速器122b输出端的转轴122c、滚动套设于转轴122c外部的转滚122d,还包括两平行设置的第一固定块122e和第二固定块122f,转滚122d的两端分别连接于第一固定块122e和第二固定块122f。叠片电机122a通过减速器122b带动转轴122c旋转,转轴122c带动转滚122d旋转,转滚122d旋转以带动位于转滚122d上方的叠片回转台121摆动,摆动速度快,且摆动平稳、摆动控制精度高,确保叠片回转台121左右摆动幅度相同,进一步提高了叠片速度和叠片精度。The lamination power mechanism 122 includes a lamination motor 122a, a speed reducer 122b connected to the output end of the lamination motor 122a, a rotating shaft 122c connected to the output end of the speed reducer 122b, a rolling roller 122d rolling and sleeved on the outside of the rotating shaft 122c, and two parallel arrangements. The first fixed block 122e and the second fixed block 122f are connected to the first fixed block 122e and the second fixed block 122f respectively at the two ends of the rotating roller 122d. The lamination motor 122a drives the rotating shaft 122c to rotate through the reducer 122b, and the rotating shaft 122c drives the rotating roller 122d to rotate, and the rotating roller 122d rotates to drive the lamination rotary table 121 located above the rotating roller 122d to swing. The swing speed is fast, and the swing is stable and the swing is controlled. The high precision ensures that the lamination turntable 121 has the same left and right swing range, further improving the lamination speed and lamination accuracy.
隔膜放料机构125包括放料辊125a、平行于放料辊125a用于输送隔膜的若干个输送滚筒125b,若干个输送滚筒125b从上至下靠近叠片台121b,位于最下端的两个输送滚筒125b之间设有用于滚筒通过的间隙125c且位于最下端的两个输送滚筒125b处于同一水平面,隔膜穿过间隙125c并垂直穿过叠片台121b中央。在叠片过程中,隔膜经放料辊125a输出,依次经若干个输送滚筒125b输送,最后穿过叠片台121b中央,在隔膜放料过程中,通过若干个输送滚筒125b维持隔膜张力恒定,确保隔膜输送平稳,叠片时隔膜能处于张紧状态,进一步提高了叠片速度和叠片精度。The diaphragm discharge mechanism 125 includes a discharge roller 125a, several conveying rollers 125b parallel to the discharge roller 125a for conveying the diaphragm, and several conveying rollers 125b are close to the stacking table 121b from top to bottom, and the two conveying rollers at the lowermost end A gap 125c is provided between the rollers 125b, and the two lowermost conveying rollers 125b are at the same level. The diaphragm passes through the gap 125c and vertically passes through the center of the stacking table 121b. During the lamination process, the diaphragm is output by the discharge roller 125a, conveyed by several conveying rollers 125b in turn, and finally passes through the center of the laminating table 121b. During the diaphragm discharging process, the tension of the diaphragm is maintained constant by several conveying rollers 125b. To ensure the smooth conveying of the diaphragm, the diaphragm can be in a tensioned state during lamination, which further improves the lamination speed and lamination accuracy.
如图9~图10所示,分别为本实用新型的第一吸取机构和第二吸取机构的立体图。As shown in FIGS. 9 to 10 , they are perspective views of the first suction mechanism and the second suction mechanism of the present invention, respectively.
第一吸取机构123包括用于提供动力的第一旋转动力123a、连接于第一旋转动力123a输出端的第一转盘123b、安装于第一转盘123b背离第一旋转动力123a一端的第一导杆123c、滑设于第一导杆123c上的第一伸缩板123d、安装于第一伸缩板123d自由端的第一吸盘123e;第一吸盘123e吸住正极片后,通过第一旋转动力123a带动第一吸盘123e旋转,从而带动正极片旋转,当旋转至与隔膜一侧相外切时,第一伸缩板123d沿第一导杆123c向外伸出,以将正极片叠在隔膜一侧。第二吸取机构124包括用于提供动力的第二旋转动力124a、连接于第二旋转动力124a输出端的第二转盘124b、安装于第二转盘124b背离第二旋转动力124a一端的第二导杆124c、滑设于第二导杆124c上的第二伸缩板124d、安装于第二伸缩板124d自由端的第二吸盘124e;第二吸盘124e吸住负极片后,通过第二旋转动力124a带动第二吸盘124e旋转,从而带动负极片旋转,当旋转至与隔膜另一侧相外切时,第二伸缩板124d沿第二导杆124c向外伸出,以将负极片叠在隔膜一侧。通过第一吸盘123e及第二吸盘124e的旋转和伸缩,确保正负极片能准确与隔膜两侧分别相外切,从而准确的叠于隔膜两侧,进一步提高了叠片精度和叠片质量。The first suction mechanism 123 includes a first rotating power 123a for providing power, a first turntable 123b connected to the output end of the first rotating power 123a, and a first guide rod 123c installed on the end of the first turntable 123b away from the first rotating power 123a , the first expansion plate 123d slid on the first guide rod 123c, the first suction cup 123e installed on the free end of the first expansion plate 123d; The suction cup 123e rotates to drive the positive electrode sheet to rotate. When it rotates to the side of the diaphragm, the first telescopic plate 123d protrudes outward along the first guide rod 123c to stack the positive electrode sheet on the side of the diaphragm. The second suction mechanism 124 includes a second rotating power 124a for providing power, a second turntable 124b connected to the output end of the second rotating power 124a, and a second guide rod 124c installed on the end of the second turntable 124b away from the second rotating power 124a , the second telescopic plate 124d slidably arranged on the second guide rod 124c, the second sucker 124e installed on the free end of the second telescopic plate 124d; after the second sucker 124e sucks the negative plate, the second rotating power 124a drives the second The suction cup 124e rotates to drive the negative electrode sheet to rotate. When it rotates to circumscribe the other side of the diaphragm, the second telescopic plate 124d protrudes outward along the second guide rod 124c to stack the negative electrode sheet on one side of the diaphragm. Through the rotation and stretching of the first suction cup 123e and the second suction cup 124e, it is ensured that the positive and negative plates can be accurately circumscribed to both sides of the diaphragm, so that they can be accurately stacked on both sides of the diaphragm, further improving the lamination accuracy and lamination quality .
如图11所示,为本实用新型的卷绕工位的立体图。As shown in FIG. 11 , it is a perspective view of the winding station of the present invention.
卷绕工位400包括安装于平台900上的卷绕轨道410、滑设于卷绕轨道410上的夹子安装板420、架设于夹子安装板420两端的夹子安装架430、安装于夹子安装架430上的夹子组件440、驱动夹子安装板420沿卷绕轨道410滑动以转运极片的第一动力组件450、驱动夹子组件440绕夹子安装架430旋转以将隔膜卷绕于极片外部的第二动力组件460,第一动力组件450设置于卷绕轨道410中央,第二动力组件460设置于夹子安装架430一侧。叠片完成后,夹子组件440在第一动力组件450的作用下向前运动至叠片工位100从夹住极片,然后在第二动力组件460的作用下带动极片旋转以将隔膜卷绕于极片外部,剪刀工位在卷绕完成后向前伸出剪断隔膜,剪断后剪刀工位复位以为夹子组件440让位,夹子组件440再在第一动力组件450的作用下沿卷绕轨道410向后运动至冲压工位600处进行冲压,再由贴胶纸工位700贴胶纸,由于冲压工位600和贴胶纸工位700分别位于卷绕轨道410两侧,由第一动力组件450驱动夹子工位带动极片依次进行卷绕、冲压和贴胶纸,使得本实用新型能充分利用卷绕轨道410两侧的空间,减小设备整体的长度,布局合理,空间利用率高,且自动化程度高,工作效率高。The winding station 400 includes a winding track 410 installed on the platform 900, a clip mounting plate 420 slidingly arranged on the winding track 410, a clip mounting frame 430 erected at both ends of the clip mounting plate 420, and a clip mounting frame 430 mounted on the clip mounting frame 430. The clip assembly 440 on the top, the first power assembly 450 that drives the clip mounting plate 420 to slide along the winding track 410 to transfer the pole piece, and the second power assembly 450 that drives the clip assembly 440 to rotate around the clip mounting frame 430 to wind the diaphragm on the outside of the pole piece. The power assembly 460 , the first power assembly 450 is arranged at the center of the winding track 410 , and the second power assembly 460 is arranged at one side of the clip mounting frame 430 . After the lamination is completed, the clip assembly 440 moves forward to the stacking station 100 under the action of the first power assembly 450 to clamp the pole piece, and then drives the pole piece to rotate under the action of the second power assembly 460 to roll the diaphragm Wrapped outside the pole piece, the scissors station extends forward to cut the diaphragm after the winding is completed. After cutting, the scissors station resets to make way for the clip assembly 440, and the clip assembly 440 is then wound along the coil under the action of the first power assembly 450 The track 410 moves backward to the punching station 600 for stamping, and then the sticker station 700 sticks the sticker. Since the punching station 600 and the sticker station 700 are respectively located on both sides of the winding track 410, the first The power assembly 450 drives the clip station to drive the pole pieces to be wound, stamped and glued in turn, so that the utility model can make full use of the space on both sides of the winding track 410, reduce the overall length of the equipment, and have a reasonable layout and space utilization. High, and a high degree of automation, high work efficiency.
一方面,本实用新型的叠片工位100的转盘110上设有若干个叠片装置120,当一个叠片装置120完成预设层数的叠片后,转盘110旋转,使得另一叠片装置120到达叠片工位100进行叠片,叠片完成的叠片装置120旋转到下一工位,进行叠片后的卷绕等工序,由于设置有多个叠片装置120,使得叠片和卷绕等工序能同时进行,工作效率高。第二方面,叠片装置120中,叠片动力机构122驱动叠片回转台121交替向第一吸取机构123和第二吸取机构124方向摆动,由于隔膜穿过叠片回转台121中央,隔膜也随叠片回转台121一同摆动,当隔膜摆动到与第一吸取机构123吸取的正极片相接触时,正极片叠于隔膜一侧,当隔膜摆动到与第二吸取机构124吸取的负极片相接触时,负极片叠于隔膜另一侧,依此往复,相对于传统的隔膜在正负极片间往复直线运动,本实用新型的隔膜在正负极片间往复摆动,耗时较少,叠片效率高。第三方面,第一吸取机构123和第二吸取机构124对称设置于叠片回转台121两侧,叠片回转台121摆动轨迹分别与第一吸取机构123和第二吸取机构124的摆动轨迹相外切,使得隔膜运动至与第一吸取机构123和第二吸取机构124接触时,隔膜分别与正极片和负极片平行设置,正负极片能分别准确的贴覆到隔膜两侧,且正负极片正好相对于隔膜对称,叠片时位置对准好,叠片精度高,叠片质量好。On the one hand, several lamination devices 120 are provided on the turntable 110 of the lamination station 100 of the present invention. When one lamination device 120 completes the lamination of the preset number of layers, the turntable 110 rotates to make another lamination The device 120 arrives at the stacking station 100 for stacking, and the finished stacking device 120 rotates to the next station to carry out processes such as winding after stacking. Since a plurality of stacking devices 120 are provided, the stacking Processes such as winding and winding can be carried out at the same time, and the work efficiency is high. In the second aspect, in the lamination device 120, the lamination power mechanism 122 drives the lamination turntable 121 to alternately swing toward the first suction mechanism 123 and the second suction mechanism 124. Since the diaphragm passes through the center of the lamination turntable 121, the diaphragm also Swing together with the lamination turntable 121, when the diaphragm swings to contact with the positive electrode sheet sucked by the first suction mechanism 123, the positive electrode sheet is stacked on one side of the diaphragm, and when the diaphragm swings to contact with the negative electrode sheet sucked by the second suction mechanism 124 When in contact, the negative plate is stacked on the other side of the diaphragm and reciprocates accordingly. Compared with the traditional diaphragm reciprocating linear motion between the positive and negative plates, the diaphragm of the utility model reciprocates between the positive and negative plates, which takes less time. Lamination efficiency is high. In a third aspect, the first suction mechanism 123 and the second suction mechanism 124 are symmetrically arranged on both sides of the lamination turntable 121, and the swing trajectory of the lamination turntable 121 is the same as that of the first suction mechanism 123 and the second suction mechanism 124 respectively. Circumscribed, so that when the diaphragm moves to contact with the first suction mechanism 123 and the second suction mechanism 124, the diaphragm is respectively arranged in parallel with the positive electrode sheet and the negative electrode sheet, and the positive and negative electrode sheets can be accurately attached to both sides of the diaphragm respectively, and the positive The negative plate is exactly symmetrical with respect to the diaphragm, the position is well aligned when stacking, the stacking precision is high, and the stacking quality is good.
电芯叠片方法,包括以下步骤,The cell lamination method comprises the following steps,
上料:第一上料工位200进行正极片上料,第二上料工位300进行负极片上料,隔膜放料机构125释放隔膜,隔膜穿过叠片回转台121中央;Feeding: the first loading station 200 carries out positive electrode sheet feeding, the second feeding station 300 carries out negative electrode sheet loading, the diaphragm feeding mechanism 125 releases the diaphragm, and the diaphragm passes through the center of the laminated rotary table 121;
叠片:叠片动力机构122驱动叠片回转台121带动隔膜向第一吸取机构123一侧摆动;第一吸取机构123吸取正极片并带动正极片旋转至与隔膜一侧相外切,以将正极片叠在隔膜一侧;叠片动力机构122驱动叠片回转台121带动隔膜向第二吸取机构124一侧摆动;第二吸取机构124吸取负极片并带动负极片旋转至与隔膜背离正极片的一侧相外切,以将负极片叠在隔膜背离正极片的一侧;正极片和负极片依次叠片至预设层数;叠片完成后,转盘110旋转装置(图中未示出)驱动转盘110旋转以带动叠片装置120旋转至卷绕工位400处;Lamination: the lamination power mechanism 122 drives the lamination rotary table 121 to drive the diaphragm to swing to the side of the first suction mechanism 123; the first suction mechanism 123 absorbs the positive electrode sheet and drives the positive electrode sheet to rotate to the side of the diaphragm to circumscribe The positive plate is stacked on one side of the diaphragm; the stacked power mechanism 122 drives the stacked rotary table 121 to drive the diaphragm to swing to the side of the second suction mechanism 124; the second suction mechanism 124 sucks the negative plate and drives the negative plate to rotate to the point where it is away from the positive plate from the diaphragm One side is circumscribed, so that the negative electrode sheet is stacked on the side of the diaphragm away from the positive electrode sheet; the positive electrode sheet and the negative electrode sheet are stacked sequentially to a preset number of layers; after the lamination is completed, the turntable 110 rotating device (not shown in the figure ) driving the turntable 110 to rotate to drive the stacking device 120 to rotate to the winding station 400;
卷绕:夹子组件440在第一动力组件450的作用下运动至叠片装置120处夹住极片,第二动力组件460驱动夹子组件440旋转以将隔膜卷绕于极片外部,连续卷绕预设层数;Winding: The clip assembly 440 moves to the laminated device 120 under the action of the first power assembly 450 to clamp the pole piece, and the second power assembly 460 drives the clip assembly 440 to rotate to wind the diaphragm outside the pole piece, continuous winding preset layers;
剪切:卷绕完毕后,剪切工位500剪断隔膜;Shearing: After the winding is completed, the shearing station 500 cuts the diaphragm;
冲压:剪切完毕后,第一动力组件450驱动夹子组件440带动极片沿卷绕轨道410运动至冲压工位600处,冲压工位600对极片进行压紧;Stamping: After the shearing is completed, the first power assembly 450 drives the clip assembly 440 to drive the pole piece to move along the winding track 410 to the stamping station 600, and the stamping station 600 compresses the pole piece;
贴胶纸:压紧极片后,贴胶纸工位700对极片表面进行贴胶纸,以得到电芯;Adhesive paper: After pressing the pole piece, the glue paper station 700 sticks the glue paper on the surface of the pole piece to obtain the battery cell;
下料:得到电芯后,下料工位800对电芯进行下料。Blanking: After obtaining the battery cell, the blanking station 800 performs blanking of the battery cell.
其中,叠片动力机构122驱动叠片回转台121向第一吸取机构123方向和向第二吸取机构124方向摆动的角度均为45°,当摆动角度过大时,叠片回转台110摆动幅度大,耗时长、不利于提高叠片效率,当摆动角度过小时,叠片回转台121摆动幅度过小,虽然耗时少,但叠片回转台121上的隔膜下方空间小,隔膜不易与极片外切,导致叠片精度不高,实验证明,当摆动角度为20°~60°,特别是摆动角度为45°时,此时叠片效率和叠片精度最佳。Wherein, the lamination power mechanism 122 drives the lamination turntable 121 to swing to the first suction mechanism 123 and the second suction mechanism 124 at an angle of 45°. When the swing angle is too large, the swing range of the lamination turntable 110 Large, time-consuming, and not conducive to improving the lamination efficiency. When the swing angle is too small, the swing range of the lamination turntable 121 is too small. Although it takes less time, the space under the diaphragm on the lamination turntable 121 is small, and the diaphragm is not easy to contact with the pole. The outer cutting of the sheet leads to low lamination accuracy. Experiments have proved that when the swing angle is 20°-60°, especially when the swing angle is 45°, the lamination efficiency and lamination accuracy are the best.
本实用新型的叠片方法充分利用各工位的相互配合,工作效率高、叠片精度高、叠片质量好。The lamination method of the utility model fully utilizes the mutual cooperation of each station, and has high work efficiency, high lamination precision and good lamination quality.
本实施例中,第一动力单元、第二动力单元、第一驱动单元和第二驱动单元均为气缸。In this embodiment, the first power unit, the second power unit, the first drive unit and the second drive unit are all air cylinders.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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CN106374144A (en) * | 2016-10-26 | 2017-02-01 | 广东亿鑫丰智能装备股份有限公司 | Integrated cell laminating machine and cell laminating method |
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CN106374144A (en) * | 2016-10-26 | 2017-02-01 | 广东亿鑫丰智能装备股份有限公司 | Integrated cell laminating machine and cell laminating method |
CN110875487A (en) * | 2018-08-30 | 2020-03-10 | 东莞市佳的自动化设备科技有限公司 | Swing type lamination machine diaphragm position control mechanism |
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