CN206188755U - Water rapid cooling structure of gasifier - Google Patents
Water rapid cooling structure of gasifier Download PDFInfo
- Publication number
- CN206188755U CN206188755U CN201621233654.XU CN201621233654U CN206188755U CN 206188755 U CN206188755 U CN 206188755U CN 201621233654 U CN201621233654 U CN 201621233654U CN 206188755 U CN206188755 U CN 206188755U
- Authority
- CN
- China
- Prior art keywords
- quench
- discharge outlet
- chilling
- pipe
- cooling structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model relates to a water rapid cooling structure of gasifier has solved the current gasifier big scheduling problem of inefficiency, water consumption that the cooling exists to the synthetic gas. Technical scheme includes the shock chamber of gasifier, the shock chamber top is equipped with the lower cinder notch of vaporizer, wherein, the upper end of quench pipe with the cinder notch is connected down, and the lower extreme is located below the liquid level, the upper portion and the middle part of quench inside pipe wall evenly are equipped with chilling ring a plurality of and shock chilling medium import intercommunication, last evenly the opening along circumference of chilling ring sprays the export. The utility model discloses simple structure, quench are efficient, quench water consumption volume is little, energy saving and consumption reduction, friendly to environment, easily reform transform.
Description
Technical field
The utility model is related to the Quench structure in a kind of gasification furnace, the water quick cooling knot of specifically a kind of gasification furnace
Structure.
Background technology
Coal Chemical Industry is the important way of coal utilization, and coal gasification is then the tap of Coal Chemical Industry.With the development of gasification technology,
Dry powder gasification process with materials such as petroleum coke, biomass as raw material is also gradually applied.Solid material is with dry powder
Carry out violent chemical reaction at high temperature with gasifying agent in gasification furnace, produce the crude synthesis gas of high temperature, high-temperature crude synthesis gas
Enter lower procedure after dedusting of lowering the temperature.
One of common cooling method is cooled down using substantial amounts of Water spray, and cooling treatment is carried out to high-temperature synthesis gas, should
Technical cooling water consumption is big, and the washing Heisui River amount of generation is more, need to configure the larger black water treatment system of disposal ability and just can guarantee that
The operation of device, while also increasing the investment of whole gasification installation.
Shock chamber is generally cooled down using chilling ring gap structure to high-temperature synthesis gas in existing gasification furnace, this constitution water
Stream forms liquid film along down-comer, mixes uneven when being contacted with synthesis gas, it is necessary to more chilled water can just cool down, while increasing
The produce load of black water treatment system is added.......
The content of the invention
In order to solve the above-mentioned technical problem the purpose of this utility model is, there is provided a kind of simple structure, Quench efficiency high, swash
Cold water consumption is small, energy-saving, be environment-friendly, easy to transformation gasification furnace water quick cooling structure.
Technical scheme includes the shock chamber of gasification furnace, and the shock chamber top is provided with the lower cinder notch of vaporizer, the Quench
Interior is provided with Quench pipe, and the upper end of the Quench pipe is connected with the lower cinder notch, and lower end is located at below liquid level, in the Quench pipe
The top and middle part of wall are uniformly provided with multiple chilling rings with shock chilling medium inlet communication, are circumferentially uniformly opened on the chilling ring
There is discharge outlet.
It is uniform on the chilling ring to be provided with upper strata discharge outlet and lower floor's discharge outlet, lower floor's discharge outlet it is vertical to
Under be attached on Quench tube wall face, the upper strata discharge outlet diagonally downward, with the wall of Quench pipe in 30 °~75 ° of angle.
The internal diameter of the Quench pipe is 1.6~3.2 times of the intraoral footpath of slag.
Position of the aperture of discharge outlet according to chilling ring on Quench pipe be from top to bottom step by step on the chilling ring
Reduce.
The aperture of discharge outlet is 4.0~5.5mm on the chilling ring of the superiors, is sprayed out on undermost chilling ring
The aperture of mouth is 1.5~3.0mm.
For problem present in background technology, inventor devises the Quench pipe connected with lower cinder notch in shock chamber, will
Slag gas in vaporizer is downwardly into Quench pipe, while multiple chilling rings are set on the top of Quench pipe and middle part, by swashing
The discharge outlet of cold ring sprays water smoke Quench synthesis gas, and both acutely exchange heat, effective temperature-reducing synthesis gas and lime-ash.Due to synthesis gas
Being limited in lime-ash carries out P-Coercive heat exchange in Quench pipe, therefore aerosol is well mixed, heat exchange efficiency is high, effectively reduces
The consumption of chilled water.Further, the discharge outlet on chilling ring include upper strata discharge outlet and lower floor's discharge outlet, it is described under
Layer discharge outlet is attached on Quench tube wall face vertically downward, and the chilled water that this strand sprays can flow down along Quench pipe, forms one layer
Even liquid film, is prevented from synthesis gas and Quench pipe directly contact and produces the hot-spot to cause Quench pipe to damage, and can also prevent
Only the lime-ash in synthesis gas sticks to Quench inside pipe wall, and upper strata discharge outlet is diagonally downward, is atomizer, the water smoke of ejection
Contact mixing with the crude synthesis gas of high temperature, direct Quench, the wall of preferably described upper strata discharge outlet and Quench pipe in 30 °~
75 ° of angle, the resistance drop for advantageously reducing synthesis gas is sprayed with downward-sloping angle, while the angle can spray chilled water
The atomized drop for going out has larger area coverage in down-comer, so as to strengthen the mixed effect of synthesis gas and chilled water.
Further, preferably the internal diameter of Quench pipe be 1.6~3.2 times of the intraoral footpath of slag, synthesis gas enter Quench pipe after by
In space increase, increased and there is sufficient blending space, Ke Yiqiang in residence time of the synthesis gas in Quench pipe, Quench pipe
The effect of mass transmitting between gas and chilled water is combined to, the gasification latent heat of water is made full use of, so as to further reduce shock chilling medium
Consumption.
On the premise of chill effect is ensured, in order to further reduce the consumption of cooling water, to diverse location on Quench pipe
Chilling ring on discharge outlet aperture be also carried out limit, it is contemplated that from top to bottom temperature progressively declines synthesis gas, therefore
Position of the aperture of discharge outlet according to chilling ring on Quench pipe from top to bottom reduces step by step on design chilling ring.It is preferred that
The aperture of discharge outlet is 4.0~5.5mm on the chilling ring of the superiors, and aperture is big, can spray more chilled water, accelerates cooling
Process, makes synthesis gas fast cooling；The aperture of discharge outlet is 1.5~3.0mm on undermost chilling ring, and aperture is small, can be with
Strengthen the atomizing effect of chilled water, make the particle diameter of atomized drop smaller, be conducive to the heat exchange of synthesis gas and chilled water, make full use of
The latent heat of chilled water, so as to reduce the consumption of chilled water.
Beneficial effect：
Synthesis gas quickly can be chilled to 110~200 DEG C by the utility model chilling structure by 1300 DEG C~1600 DEG C, more not
The vaporizer for designing the structure is compared, and under same chilling temp, Quench water can reduce about more than 25%, so as to reduce Heisui River
The equipment energy consumption for the treatment of, it is environmentally friendly, the utility model simple structure, Quench efficiency high, be easy to transformation, with it is wide should
Use prospect.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Accompanying drawing 2 is ring sparger upward view.
Accompanying drawing 3 is ring sparger sectional view.
Cinder notch under 1- vaporizers, 2- ring spargers, 3- Quench pipe, 4- syngas outlets, the outlet of 5- Heisui River, 6- shock chambers, 7-,
8- gasification furnaces, 9- upper stratas discharge outlet, 10- lower floors discharge outlet, 11- shock chilling medium imports.
Specific embodiment
Explanation is further explained to the utility model below in conjunction with the accompanying drawings：
Referring to Fig. 1, the lower section of vaporizer 1 of gasification furnace 8 is shock chamber 6, and the upper and lower part wall of shock chamber 6 is respectively equipped with conjunction
Into gas outlet 4 and Heisui River outlet 5.The top of shock chamber 6 is provided with the lower cinder notch 7 of vaporizer 1, the lower connection Quench of cinder notch 7 pipe 3, institute
The internal diameter for stating Quench pipe 3 is 1.6~3.2 times of the internal diameter of lower cinder notch 7.The lower end of Quench pipe 3 is located at below liquid level, the Quench pipe 3
The top and middle part of inwall are uniformly provided with multiple chilling rings 2 connected with shock chilling medium import 11, on the chilling ring 2 circumferentially
Upper strata discharge outlet 9 and lower floor's discharge outlet 10 uniformly are provided with, lower floor's discharge outlet 10 is attached to the wall of Quench pipe 3 vertically downward
On face, the upper strata discharge outlet 9 diagonally downward, with the wall of Quench pipe 3 in 30 °~75 ° of angle a.The chilling ring 2
Position of the aperture of discharge outlet according to chilling ring 2 on Quench pipe 3 from top to bottom reduces step by step.
The discharge outlet aperture of the chilling ring 2 of the superiors is 4.0~5.5mm, and the spray of undermost chilling ring 2 goes out
Oral pore footpath is 1.5~3.0mm.
The course of work：
High-temperature synthesis gas that the vaporizer 1 of gasification furnace 8 is produced and lime-ash enter Quench pipe 3 by lower cinder notch 7, chilled water by
Shock chilling medium entrance 11 enters ring sparger 2, and two strands of subsequent Quench moisture sprays from ring sparger 2, and one sprays from upper strata discharge outlet 9
Go out, form the drop of atomization, mixing is contacted with the crude synthesis gas of high temperature, acutely exchanged heat, chilled water is come from by gasification absorption
The substantial amounts of heat of crude synthesis gas, significantly reduces the temperature of synthesis gas, meanwhile, the lime-ash in synthesis gas is fallen by cooling down
Enter the bottom of shock chamber 6.Another burst of chilled water sprays from lower floor's discharge outlet 10, is flowed down along Quench pipe, forms one layer of uniform liquid
Film, is prevented from synthesis gas and the directly contact of Quench pipe 3 and produces the hot-spot to cause Quench pipe to damage, on the other hand, Quench
Water flows down along Quench pipe 3 can prevent the lime-ash in synthesis gas from sticking to Quench inside pipe wall, make so as to play protection to Quench pipe 3
With.The region of violent heat exchange is carried out at the 0.5~2.5m of top of Quench pipe 3 for high-temperature synthesis gas and chilled water, due to this Quench dress
Put a diameter of lower cinder notch of Quench pipe 1.6~3.2 times, increased residence time of the synthesis gas in Quench pipe, in Quench pipe
In the presence of sufficient blending space, the effect of mass transmitting between synthesis gas and chilled water can be strengthened, make full use of the gasification latent heat of water,
So as to reduce the consumption of shock chilling medium.Crude synthesis gas after cooling enter below the Heisui River liquid level of the lower section of shock chamber 6, and from Quench
The bottom periphery of pipe 3 is upwardly into shock chamber's gas-phase space, due to synthesis gas and Heisui River directly contact, can again serve to cooling
Effect, while carrying out preliminary clean result to the lime-ash in synthesis gas, eliminates the bulky grain lime-ash in synthesis gas, reduces
The dustiness of syngas outlet.Enter next from syngas outlet 4 by the synthesis gas after cooling down and primary wash
Operation.Wash the Heisui River for producing and then enter black water treatment system from Heisui River outlet 5.
The utility model is lowered the temperature using ring sparger 2 to synthesis gas Quench, and the water smoke of ejection fills very much with the contact of synthesis gas
Point, the latent heat of process water gets the maximum use, and can make Quench discharge reduction more than 25%.Simultaneously because ring sparger 2 sprays
Go out one water to be flowed down along Quench pipe, form liquid film, Quench pipe can be played a good protection, extend making for Quench pipe
Use the life-span.Chilled water usage amount can be reduced using the utility model, the scale of follow-up black water treatment system is reduced, so as to reduce
Investment and operating cost, the internal circulating load for reducing process cycles buck, saving energy consumption.
Claims (5)
1. a kind of shock chamber of the water quick cooling structure of gasification furnace, including gasification furnace, the shock chamber top is provided with vaporizer
Cinder notch, it is characterised in that Quench pipe is provided with the shock chamber, the upper end of the Quench pipe is connected with the lower cinder notch, lower end
Below liquid level, the top and middle part of the Quench inside pipe wall are uniformly provided with multiple Quench with shock chilling medium inlet communication
Ring, discharge outlet is circumferentially uniformly provided with the chilling ring.
2. the water quick cooling structure of gasification furnace as claimed in claim 1, it is characterised in that be uniformly provided with upper strata on the chilling ring
Discharge outlet and lower floor's discharge outlet, lower floor's discharge outlet are attached on Quench tube wall face vertically downward, the upper strata spray
Outlet-inclined impeller vane is downward, with the angle that the wall of Quench pipe is in 30 °~75 °.
3. the water quick cooling structure of gasification furnace as claimed in claim 1 or 2, it is characterised in that under the internal diameter of the Quench pipe is
1.6~3.2 times of cinder notch internal diameter.
4. the water quick cooling structure of gasification furnace as claimed in claim 1 or 2, it is characterised in that discharge outlet on the chilling ring
Position of the aperture according to chilling ring on Quench pipe from top to bottom reduce step by step.
5. the water quick cooling structure of gasification furnace as claimed in claim 4, it is characterised in that sprayed on the chilling ring of the superiors
The aperture of outlet is 4.0~5.5mm, and the aperture of discharge outlet is 1.5~3.0mm on undermost chilling ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621233654.XU CN206188755U (en) | 2016-11-17 | 2016-11-17 | Water rapid cooling structure of gasifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621233654.XU CN206188755U (en) | 2016-11-17 | 2016-11-17 | Water rapid cooling structure of gasifier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206188755U true CN206188755U (en) | 2017-05-24 |
Family
ID=58726793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621233654.XU Active CN206188755U (en) | 2016-11-17 | 2016-11-17 | Water rapid cooling structure of gasifier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206188755U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106635180A (en) * | 2016-11-17 | 2017-05-10 | 中国五环工程有限公司 | Water quenching structure of gasifier |
| CN107242598A (en) * | 2017-07-03 | 2017-10-13 | 秦成亮 | A kind of feed cooling tower |
| CN110028990A (en) * | 2018-01-12 | 2019-07-19 | 武汉锅炉集团超顺锅炉设备制造有限公司 | A kind of gasification furnace slag notch spray equipment |
-
2016
- 2016-11-17 CN CN201621233654.XU patent/CN206188755U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106635180A (en) * | 2016-11-17 | 2017-05-10 | 中国五环工程有限公司 | Water quenching structure of gasifier |
| CN107242598A (en) * | 2017-07-03 | 2017-10-13 | 秦成亮 | A kind of feed cooling tower |
| CN110028990A (en) * | 2018-01-12 | 2019-07-19 | 武汉锅炉集团超顺锅炉设备制造有限公司 | A kind of gasification furnace slag notch spray equipment |
| CN110028990B (en) * | 2018-01-12 | 2024-04-12 | 武汉锅炉集团超顺锅炉设备制造有限公司 | Slag hole spray device of gasification furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204434565U (en) | With the vapourizing furnace of radiation waste pot | |
| CN206188755U (en) | Water rapid cooling structure of gasifier | |
| CN103014202B (en) | Device and method for recovering high-temperature sensible heat of liquid blast furnace slag | |
| WO2019196497A1 (en) | Synthesis-gas sensible heat recovery apparatus and recovery method, and gasifier | |
| WO2014082373A1 (en) | Hot oxygen jet and use thereof in gasifier | |
| CN104629807A (en) | Chilling process gasifier with high-temperature heat recovery unit | |
| CN107090311A (en) | High efficient heat recovery carries flow gasification stove | |
| CN202898362U (en) | Partially chilled dry pulverized coal or coal water slurry gasification system | |
| CN106433790A (en) | Gasification equipment capable of preventing slag blockage and provided with heat recovery device | |
| CN204550484U (en) | A kind of chilling process vapourizing furnace with high-temperature hot retrieving arrangement | |
| WO2020006994A1 (en) | Gasifier employing radiant heat exchange technique and gasification method | |
| CN105154140B (en) | A kind of method and apparatus for the multistage air-flow bed coal-gasification for coupling high temperature shift | |
| CN105713674B (en) | A kind of pulverized coal pyrolysis liquefaction preparing natural gas reactor | |
| CN108977231A (en) | A kind of device and method of dry coal powder gasification coupling radiation waste pot recycling sensible heat | |
| CN106753569A (en) | Low pressure dry powder coal gasifying process | |
| CN204455022U (en) | Slag circulation of vital energy in the wrong direction flowing water Quench vapourizing furnace | |
| CN106635180A (en) | Water quenching structure of gasifier | |
| CN202936392U (en) | Radiation and convection heat exchange integrated synthesis gas cooler | |
| CN205241615U (en) | Mix and burn gasifier that contains high -concentration ammonia nitrogen and COD sewage | |
| CN205528634U (en) | Synthetic gas refrigerated equipment | |
| CN206219522U (en) | Can anti-blocking slag the equipment for gasification with heat reclamation device | |
| CN208327927U (en) | A kind of split type gasification furnace with heat recovery system | |
| CN206858506U (en) | A kind of split type gasification furnace shock chamber | |
| CN206438084U (en) | A kind of airflow bed gasification furnace | |
| CN104498105B (en) | Chilling type single waste pan reactor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |