CN206184853U - Abluent energy -conserving electrical system of PET bottle piece - Google Patents
Abluent energy -conserving electrical system of PET bottle piece Download PDFInfo
- Publication number
- CN206184853U CN206184853U CN201621145938.3U CN201621145938U CN206184853U CN 206184853 U CN206184853 U CN 206184853U CN 201621145938 U CN201621145938 U CN 201621145938U CN 206184853 U CN206184853 U CN 206184853U
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- China
- Prior art keywords
- pet bottle
- serial server
- bottle piece
- energy
- collector
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- Expired - Fee Related
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Abstract
The utility model relates to a PET bottle piece cleaning system. An abluent energy -conserving electrical system of PET bottle piece, this electrical system includes computer management system, industrial ethernet switch, serial server, analog quantity collector and PLC module, computer management system connects industrial ethernet switch, serial server sets up a plurality ofly, industrial ethernet switch passes through industrial ethernet and connects each serial server, a serial server passes through the analog quantity collector and connects monitoring sensor and the instrument that PET bottle piece rinsed the scene, and passing through the analog quantity collector, a serial server connects the PLC module, PLC module control connection PET bottle piece washs on -the -spot actuating mechanism, the 2nd serial server passes through the electric quantity collection ware, steam volume collector, power cabinet is connected respectively to water yield collector, steam flow meter and water flow meter. The utility model discloses a system accomplishes that field operation is information -based, the intellectuality. And corresponding technology adjustment is made to the feedback information often, accomplishes environment, benefit, energy consumption, quality optimization.
Description
Technical field
The utility model is related to a kind of PET bottle piece purging system.
Background technology
The cleaning of PET bottle tablet raw material is to regenerate the problem that must all face of chemical fibre industry, but it is many at present be all it is very simple,
Extensive cleaning model, is primarily present problems with：1st, pipelining equipment power consumption is big；2nd, cleaning agent（Alkali lye）, water, steam disappears
Consumption is big；3rd, equipment working link is connected each other not enough, and efficiency is low, the difficult control of bottle tablet quality stability；4th, wastewater ocean disposal effect
Rate is poor, not only energy waste, and environmental pollution is than more serious.Dafa Chemical Fibre Co., Ltd., Ningbo City is used as domestic famous regeneration
Terylene short fiber manufacturer, not only possesses domestically leading short fine production equipment, further provided with a set of perfect Feedstock treating
Equipment.Good raw material is the basis for producing high quality of products, in order to produce the product of high-grade high-quality, is accounted in international market
There is certain status, my company has descended painstaking effort on Feedstock treating, and raw material cleaning production line is exactly under such circumstances
Produce.There is good hardware device while the control software being also required to mutually is supported, can just make its perfect, environment,
Benefit, energy consumption, quality perform to maximization.
The content of the invention
In order to solve the technical barrier of the above, the purpose of this utility model is to provide a kind of electricity-saving of PET bottle piece cleaning
Control system, the system carries out monitor in real time to data such as the live all kinds of energy, processing parameters, accomplishes energy-saving, improves
Automaticity.
In order to realize above-mentioned purpose, the utility model employs following technical scheme：
A kind of energy-saving electric system of PET bottle piece cleaning, the electric-control system includes computer management system, EPA
Interchanger, serial server, analog quantity acquiring device and PLC module, computer management system connection industrial ethernet switch, string
Mouth server sets multiple, and industrial ethernet switch connects each serial server, first serial clothes by EPA
Business device connects monitoring sensor and instrument that PET bottle piece cleans scene, and first serial server by analog quantity acquiring device
PLC module, the executing agency at PLC module control connection PET bottle piece cleaning scene, second serial are connected by analog quantity acquiring device
Server connects power cabinet, steam-flow meter and water-carrying capacity respectively by electric quantity collector, quantity of steam collector, water flux gather device
Meter.
Preferably, the monitoring sensor and instrument at described PET bottle piece cleaning scene include liquid level gauge, the material position in floating pond
Count and boil thermometer, alkali densimeter, liquid level gauge and the level-sensing device in pond.
Preferably, the executing agency at described PET bottle piece cleaning scene includes the first frequency conversion metering auger, the second frequency conversion
Metering auger, steam pneumatic control valve, the first water pump, the second water pump and concentrated base measuring pump.
System of the present utility model is by live each area's temperature, equipment running current, water consumption, steam flow, accumulation electricity consumption
Amount, frequency conversion metering flood dragon rotating speed makees monitor in real time；Data sheet can record various parameters, and staff can check each period
Operational factor；Alarm logging is available for administrative staff to check the ruuning situation of equipment within 10 days.
Computer management system is main by technological process of production management system, quality testing management system, energy management system
The part such as system, information management system constitutes.By computer and PLC integrated control systems, raw material is cleaned into production line work
Skill parameter has been unified into the entirety of interwoveness by EPA network and factory department, so as to maximally utilise information money
Source.
To meet the operating mode of production Technology requirement and scene, the design of electric-control system has following functions：
1st, synchronization, linkage, sequential control
Controlled using PLC program, technical reliability is high, simple to operate.The all devices of streamline control system by this
System has reached production run automatically, stable, safe and reliable, is not in artificial scram, and production efficiency is improved.Simultaneously
Production of units electricity consumption power consumption declines 15-25%, production cost reduction.
2nd, frequency conversion metrology feedback control
Some need the front equipment end of measure control to install speed govornor by frequency modulator additional with streamline, by material position or liquid level control
The quantity of raw material turnover processed, reaches production run automatically, stabilization, reliable purpose.Electric energy is saved using speed govornor by frequency modulator
10-25%, production cost reduction.
3rd, real-time guard control
Except conventional electrical equipment control protection is outer, also add that sequence protection, super material position are protected, low liquid level is protected in addition,
Low temperature, low concentration detection protection etc..
4th, real time energy consumption metering
By installing all kinds of consumption that can be former of the metering module real time record such as electric energy, water, steam, by data analysis, I
Each production line, each operation class, various energy resource consumptions of each period can be compared, formulate various calmly
The unit consumption of the energy, makes energy resource consumption than originally greatly reduce.The efficient manager spoken with data is accomplished in management
Formula.
5th, resource reusing control
The system focuses on to utilize the circulating repetition of resource, and the utilization rate to resources such as water, alkali lye reaches maximization, makes one
A little resource consumptions are substantially reduced.
Brief description of the drawings
Fig. 1 is production line work flow schematic diagram of the present utility model.
Fig. 2 is electric-control system schematic flow sheet of the present utility model.
Specific embodiment
Specific embodiment of the present utility model is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of PET bottle piece purging system of energy-saving electric as shown in Figure 1, described PET bottle piece purging system include according to
The raw material input device 1 of secondary interconnection, the first frequency conversion metering auger 2, floating pond 3, boil pond 4, the second frequency conversion metering auger 5, the
One dewaterer 6, the first clear water reserviors 7, the second clear water reserviors 8, the second dewaterer 9, raw material output device 10 and electric-control system.Described
Floating pond 3 is provided with liquid level gauge, level-sensing device and the first water pump, boil pond 4 be provided with thermometer, alkali densimeter, liquid level gauge, level-sensing device,
Second water pump and concentrated base measuring pump, boil pond 4 and are connected with steam-heating pipe road, and steam-heating pipe is provided with steam flow on road
Meter 13 and steam pneumatic control valve 14, connect setting reuse is entered respectively for the first clear water reserviors 7, the second clear water reserviors 8, the second dewaterer 9
Water lines, are provided with water ga(u)ge 15, described the first clear water reserviors 7, second the 8, second dehydration of clear water reserviors on reuse inlet pipeline
The water outlet of machine 9 collects and is connected to backwater pond 11, and backwater pond 11 is connected to floating pond 3 by the first water pump, and the water outlet for floating pond 3 connects
Sewage Disposal 12 is connected to, the clear water that the treatment of Sewage Disposal 12 is completed is connected to reuse inlet pipeline；As shown in figure 1, first
Dewaterer 6 is also associated with the 3rd dewaterer 16, and the discharging opening of the 3rd dewaterer 16 is connected to and boils pond 4.
As shown in Fig. 2 described electric-control system includes computer management system, industrial ethernet switch, serial port service
Device, analog quantity acquiring device and PLC module, computer management system connection industrial ethernet switch, serial server sets many
Individual, industrial ethernet switch connects each serial server by EPA, and first serial server passes through analog quantity
Collector connection is floated the liquid level gauge of pond 3, level-sensing device and boils thermometer, alkali densimeter, liquid level gauge and the level-sensing device in pond 4, and the
One serial server connects PLC module, PLC module control connection the first frequency conversion metering auger 2, second by analog quantity acquiring device
Frequency conversion metering auger 5, steam pneumatic control valve 14, the first water pump, the second water pump and concentrated base measuring pump, second serial server lead to
Cross electric quantity collector, quantity of steam collector, water flux gather device and connect power cabinet, steam-flow meter 13 and water ga(u)ge 15 respectively.
The information that electric-control system of the present utility model will be collected required for live each region of raw material streamline：Temperature, equipment
Running current, water consumption, steam flow, accumulation power consumption, frequency conversion metering flood dragon rotating speed make monitor in real time, and data sheet can respectively
Reference record is planted, field personnel can check the operational factor of each period, grasp assembly line operation status and energy consumption, accomplish
Execute-in-place is information-based, intelligent.
Computer management system is main by technological process of production management system, quality testing management system, energy management system
System, information management system, field management system composition.By computer and PLC integrated control systems, by raw material cleaning production stream
Waterline technological parameter passes through EPA network and factory department（Technique information centralized displaying center）The entirety of interwoveness has been unified into,
Corresponding technique adjustment is made according to constantly feedback information, accomplishes environment, benefit, energy consumption, quality optimization.
Reliable and stable after system operation of the present utility model, simple to operate, final product quality and yield have bright in running
Aobvious to improve, energy resource consumption declines 17.5% compared with original, and nearly 160 tons of standard coals are saved every year by conversion.Electric 550KW*
* 330 days 17.5%*0.1229*24 hours=93.7 tons standard coals/annual；The ton day * 17.5%*0.1286*330 days of steam 80=
59.4 tons of standard coals/annual；The new ton day * 17.5%*0.0857*330 days=7.4 ton standard coal of water 1500/annual；Do not include back
With the ton day of water 1500.Original production line is utilized emphatically by transformation to the circulating repetition of resource simultaneously, and production cost also has substantially
Decline.
Claims (3)
1. the energy-saving electric system that a kind of PET bottle piece is cleaned, it is characterised in that：The electric-control system include computer management system,
Industrial ethernet switch, serial server, analog quantity acquiring device and PLC module, the industrial ether of computer management system connection
Network switch, serial server sets multiple, and industrial ethernet switch connects each serial server by EPA,
First serial server connects monitoring sensor and instrument that PET bottle piece cleans scene, and first by analog quantity acquiring device
Serial server connects PLC module, the execution machine at PLC module control connection PET bottle piece cleaning scene by analog quantity acquiring device
Structure, second serial server connects power cabinet, steam stream respectively by electric quantity collector, quantity of steam collector, water flux gather device
Gauge and water ga(u)ge.
2. the energy-saving electric system that a kind of PET bottle piece according to claim 1 is cleaned, it is characterised in that：PET bottle piece is cleaned
The monitoring sensor and instrument at scene include floating pond（3）Liquid level gauge, level-sensing device and boil pond（4）Thermometer, alkali densimeter,
Liquid level gauge and level-sensing device.
3. the energy-saving electric system that a kind of PET bottle piece according to claim 1 is cleaned, it is characterised in that：PET bottle piece is cleaned
The executing agency at scene includes that auger is measured in the first frequency conversion（2）, the second frequency conversion metering auger（5）, steam pneumatic control valve（14）、
First water pump, the second water pump and concentrated base measuring pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621145938.3U CN206184853U (en) | 2016-10-21 | 2016-10-21 | Abluent energy -conserving electrical system of PET bottle piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621145938.3U CN206184853U (en) | 2016-10-21 | 2016-10-21 | Abluent energy -conserving electrical system of PET bottle piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206184853U true CN206184853U (en) | 2017-05-24 |
Family
ID=58732517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621145938.3U Expired - Fee Related CN206184853U (en) | 2016-10-21 | 2016-10-21 | Abluent energy -conserving electrical system of PET bottle piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206184853U (en) |
-
2016
- 2016-10-21 CN CN201621145938.3U patent/CN206184853U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 Termination date: 20171021 |