CN206184684U - Dip coating assembly line - Google Patents
Dip coating assembly line Download PDFInfo
- Publication number
- CN206184684U CN206184684U CN201621045007.6U CN201621045007U CN206184684U CN 206184684 U CN206184684 U CN 206184684U CN 201621045007 U CN201621045007 U CN 201621045007U CN 206184684 U CN206184684 U CN 206184684U
- Authority
- CN
- China
- Prior art keywords
- dipping lacquer
- tensioner
- balladeur train
- streamline
- pond
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model provides a dip coating assembly line, including the support column for support and install the other part, the guide rail assembly is installed the support column top, guide rail assembly both ends end to end forms ring rail, slide on the guide rail assembly and be furnished with the balladeur train that is used for hoist and mount, the gyrostat is installed on the support column, the gyrostat is located on the motion path of balladeur train, and be equipped with on the gyrostat with belt or chain that the balladeur train is connected, the dip coating pond is used for the japanning, the dip coating pond is located under the motion path of balladeur train, actuating mechanism for the drive balladeur train removes, actuating mechanism installs on the support column and the output and the gyrostat is connected. The utility model discloses dip coating assembly line, simple structure is compact, and the equipment is swift, and low in manufacturing cost, degree of automation is high, and convenient to use works to the continuity is good, and is incessant, and the reduction is reached the standard grade, the time of rolling off the production line, and production efficiency is high, green.
Description
Technical field
The present invention relates to a kind of painting installation, more particularly to a kind of dipping lacquer streamline.
Background technology
The metal materials such as casting by series of processes after being manufactured, in addition it is also necessary to cast(ing) surface is coated or infiltration oil
Paint, while making cast(ing) surface attractive in appearance, also with rust-proof effect, while also having the performances such as certain fire resisting, high temperature resistant.Tradition
Cast(ing) surface cover paint mode, generally artificial spray painting mode.The artificial method for covering paint, it is low not only to cover paint efficiency, raw material wave
Take serious, high cost, paint can just be dried after also needing the long period, and periphery working environment is polluted, damage workman and be good for
Health.
The content of the invention
【1】The technical problem to be solved
The technical problem to be solved in the present invention is to provide a kind of high degree of automation, cover paint effect be good, rate of drying fast and
The dipping lacquer streamline of environmental protection.
【2】The technical scheme of solve problem
The present invention provides a kind of dipping lacquer streamline, including：
Support column 1, for supporting and installing miscellaneous part；
Rail assembly 5, installed in support column top, the rail assembly two ends join end to end to form ring-shaped guide rail,
The balladeur train for lifting is equipped with the rail assembly；
Gyroscope wheel, on the support column, the gyroscope wheel is located on the motion path of the balladeur train, and described
Gyroscope wheel is provided with the belt or chain being connected with the balladeur train；
Dipping lacquer pond 4, for japanning, the dipping lacquer pond is located at the underface of the motion path of the balladeur train；
Drive mechanism, for drive carriage movement, the drive mechanism is arranged on the support column and output end and institute
State gyroscope wheel connection.
Further, also including a tension mechanism 3, the tension mechanism includes tensioner paralell 31 and slide fit described
Tensioner support 32 on tensioner paralell, the tensioner support is provided with expansion tightening wheel, and the tensioner support and a tensioner motor connect
Connect, the tensioner motor is used to drive the tensioner of the tensioner support movement and tensioner belt or chain and the tensioner support
With the belt force suffered by the expansion tightening wheel in the opposite direction, the direction of motion of the tensioner support is parallel to the expansion tightening wheel two in direction
The belt at end or the length direction of chain.
Further, the tensioner paralell is provided with a fixed pulley 33, and the output end of the tensioner motor is provided with capstan winch,
Drawstring is wound with the capstan winch, the end of the drawstring is connected after passing through the fixed pulley with the tensioner support.
Further, the tensioner support includes a cross bar 34, and the two ends of the cross bar are provided with the first roller 35, described in two
First roller 35 is rolled and coordinated on the tensioner paralell, two stands bar is fixed with the cross bar, cradling piece phase described in two
Mutually parallel and both perpendicular to the cross bar, the end of cradling piece described in two is fixedly connected by connecting rod, and the fixed pulley is fixed
On the tensioner paralell and between cradling piece described in two, the expansion tightening wheel is located between cradling piece described in two.
Further, cradling piece described in two is symmetricly set on the middle vertical plane both sides of the cross bar.
Further, the expansion tightening wheel is identical with the structure of the gyroscope wheel, including installing plate 510 and by rotating shaft 520
It is rotatably mounted at the gyroscope wheel body 511 on the installing plate.
Further, the port of export in the dipping lacquer pond is tiltedly installed with and connects paint bath 422, and the paint bath that connects is positioned at the balladeur train
Motion path underface.
Further, the dipping lacquer pond includes the dipping lacquer pond body 41 of open top, is provided with vertical in the body of the dipping lacquer pond
Dipping lacquer pond body is divided at least two cavitys by straight baffle 411, the vertical partition plate, is set below the body of the dipping lacquer pond
There is the second roller 413, second roller is rolled and coordinated on ground guide 412, and the length direction of the ground guide is vertical
In the vertical partition plate and the motion path of the balladeur train.
Further, the rail assembly is made up of line slideway and arc-shaped guide rail.
Further, the top in the dipping lacquer pond 4 is provided with convex the first arc-shaped guide rail 501 and the second convex downwards arc
Shape guide rail 502, first arc-shaped guide rail is connected with each other with second arc-shaped guide rail, and first arc-shaped guide rail is located at institute
The arrival end in dipping lacquer pond 4 is stated, second arc-shaped guide rail is located at the surface in the dipping lacquer pond 4.
【3】Beneficial effect
Dipping lacquer streamline of the present invention, simple and compact for structure, assembling is quick, and low cost of manufacture；High degree of automation, uses
It is convenient, painted without personnel or manipulator, greatly reduce production cost；Can Quick-air-drying top layer paint, energy consumption is low；Work connects
Continuous property is good, and uninterruptedly, reduction is reached the standard grade, downtime, and production efficiency is high；Compared with traditional lacquer spraying technique, dipping lacquer stream of the present invention
Waterline substantially reduces wastage of material, improves paint utilization rate, while reducing the pollution to surrounding enviroment, is done for workman provides one
Only, free of contamination working environment, environmental protection.
Brief description of the drawings
Fig. 1 is the structural representation of dipping lacquer streamline of the present invention；
Fig. 2 is another angled arrangement schematic diagram of dipping lacquer streamline of the present invention；
Fig. 3 is the structural representation of the rail assembly of dipping lacquer streamline of the present invention；
Fig. 4 is the dipping lacquer pond upper end guide rail structure figure of dipping lacquer streamline of the present invention；
Fig. 5 is the structural representation in the dipping lacquer pond of dipping lacquer streamline of the present invention；
Fig. 6 is the structural representation of the dipping lacquer pond body of dipping lacquer streamline of the present invention；
Fig. 7 is the scheme of installation of the gyroscope wheel of dipping lacquer streamline of the present invention；
Fig. 8 is the structural representation of the gyroscope wheel of dipping lacquer streamline of the present invention；
Fig. 9 is the sectional view of the gyroscope wheel of dipping lacquer streamline of the present invention；
Figure 10 is the structural representation of the tension mechanism of dipping lacquer streamline of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings, the embodiment of the present invention is discussed in detail.
Refering to Fig. 1 to Figure 10, the present invention provides a kind of dipping lacquer streamline, includes support column 1, rail assembly 5, revolution
Wheel, dipping lacquer pond and drive mechanism；
Support column 1 is vertically fixed on ground, for supporting and installing miscellaneous part.
Rail assembly 5, refering to Fig. 1-Fig. 3, installed in support column top, rail assembly two ends join end to end and to form annular and lead
Rail, the equidistant balladeur train being equipped with for lifting on rail assembly, the lower end of balladeur train is used to lift the product for treating dipping lacquer, and guide rail is total
Integral and the rail assembly is made up of line slideway and arc-shaped guide rail in same level, and the arc in the present embodiment is led
Rail includes 90 degree of arc-shaped guide rail and the arc-shaped guide rail of 180 degree, is commutated by arc-shaped guide rail, extends the totality of rail assembly
Length, so as to extend the run time of balladeur train, beneficial to the Quick-air-drying of surface paint after product dipping lacquer, improves dipping lacquer quality；
In the present embodiment, the arc-shaped guide rail has I-steel to be made, and the reinforcement for strengthening bulk strength is provided with rail assembly.
Gyroscope wheel, refering to Fig. 7-Fig. 9, is installed on the support columns, and gyroscope wheel is located on the motion path of balladeur train, and in revolution
Wheel is provided with the belt or chain being connected with balladeur train, and on the one hand the gyroscope wheel is used to drive connected belt or chain, from
And drive balladeur train to be moved on guide rail, and on the other hand for the commutation of belt or chain, gyroscope wheel and arc in the present embodiment
Guide rail is arranged in pairs, i.e., one arc-shaped guide rail is provided with a gyroscope wheel, and the arc-shaped guide rail is coaxially disposed with the gyroscope wheel.
Dipping lacquer pond 4, refering to Fig. 4-Fig. 6, for carrying out japanning to product, dipping lacquer pond be located at the motion path of balladeur train just under
Side；When sledge movements to the dipping lacquer pond upper end, the product lifted on the balladeur train passes through dipping lacquer pond, so as to realize carrying out product
Dipping lacquer treatment；The port of export in dipping lacquer pond is tiltedly installed with and connects paint bath 422, connect paint bath positioned at balladeur train motion path just under
Side, the paint dripped on the product that dipping lacquer is just completed for connecing, it is to avoid it directly drips on the ground；In the present embodiment, this connects paint
The two ends of groove 422 are high, middle low, and offer a paint-drainage holes in lower, and storage paint can is arranged right below in the paint-drainage holes；Paint pond
Dipping lacquer pond body 41 including open top, is provided with least one vertical partition plate 411 in the body of dipping lacquer pond, the vertical partition plate will soak
Paint pond body is divided at least two cavitys, while being provided with the second roller 413 below the body of dipping lacquer pond, the second roller is rolled matches somebody with somebody
Close on ground guide 412, and the length direction of ground guide is perpendicular to vertical partition plate and the motion path of balladeur train, i.e. dipping lacquer pond
The direction of motion of the vertical square balladeur train thereon of the moving direction of body, dipping lacquer pond body is moved through motor or cylinder or people
Dynamic realization is pushed, by the mobile dipping lacquer pond body, is capable of achieving to enter dipping lacquer pond body by the product on the balladeur train above it
In different cavitys；In order to be able to make the product lifted on the balladeur train by the top of dipping lacquer pond 4 preferably enter in dipping lacquer pond 4,
The top in dipping lacquer pond 4 is provided with convex the first arc-shaped guide rail 501 and the second convex downwards arc-shaped guide rail 502, and the first arc is led
Rail and the second arc-shaped guide rail are connected with each other, and the first arc-shaped guide rail is located at the arrival end in dipping lacquer pond 4, and the second arc-shaped guide rail is located at leaching
Paint the surface in pond 4, the port of export connection line slideway of the second arc-shaped guide rail；Can be produced when passing through dipping lacquer pond due to lifting product
Larger resistance, first arc-shaped guide rail makes balladeur train first produce a potential energy, is taken advantage of a situation downslide beneficial to balladeur train, reduces the negative of drive mechanism
Carry, while the impact energy for producing makes product preferably be contacted with the paint in dipping lacquer pond 4, reduce bubble etc., improve japanning effect；
In order to improve automaticity, it is to avoid balladeur train idle stroke or the unexpected product that will lift are fallen into dipping lacquer pond, in the entrance in dipping lacquer pond
End and the port of export are equipped with sensor, and height and the product of lifting on balladeur train of the sensor are located in the same horizontal plane, flowing water
During line overall operation, when sensor is detected on balladeur train without lifting product, alarm, including sound and light alarm；Meanwhile, in stream
Monitoring device is set on waterline, including images first-class, particularly dipping lacquer pond end；And it is equipped with scram button in streamline；In order to
Dried lacquer speed is reduced, blower fan can be set on the motion path of balladeur train；Idle stroke is caused in order to avoid painting very few, in dipping lacquer
Liquid level sensor is set in pond.
Drive mechanism, for drive carriage movement, drive mechanism is installed on the support columns and output end connects with gyroscope wheel
Connect, the drive mechanism in the present embodiment is motor.
For the ease of assembling and expanding force regulation, also including a tension mechanism 3, refering to Figure 10, tension mechanism includes tensioner
The tensioner support 32 of paralell 31 and slide fit on tensioner paralell, tensioner paralell is made up of channel-section steel, generally frame shape,
Tensioner support is provided with expansion tightening wheel, tensioner support and a tensioner motor connection, and tensioner motor is used to drive tensioner support to move simultaneously
The tensioner direction (driving direction of tensioner motor) of tensioner belt or chain and tensioner support and the belt force side suffered by expansion tightening wheel
To conversely, the direction of motion of tensioner support is parallel to the belt at expansion tightening wheel two ends or the length direction of chain, therefore, the tensioner machine
The corresponding guide rail of structure includes two parallel line slideways and connects 90 degree of arc-shaped guide rails of two line slideway；Tensioner is put down
Stand is provided with a fixed pulley 33, and the output end of tensioner motor is provided with capstan winch, and drawstring is wound with capstan winch, and the end of drawstring is worn
It is connected with tensioner support after crossing fixed pulley, and the tensioner motor is arranged on a motor mounting platform frame 2；Tensioner support includes one
Cross bar 34, is provided with the first 35, two 1 roller of roller 35 and rolls cooperation on tensioner paralell, while in cross bar at the two ends of cross bar
On be fixed with two stands bar, two stands bar is parallel to each other and both perpendicular to cross bar, and in the present embodiment, two stands bar is symmetrical arranged
In the middle vertical plane both sides of cross bar, the end of two stands bar is fixedly connected by connecting rod, fixed pulley be fixed on tensioner paralell and
Between two stands bar, expansion tightening wheel is fixed between two stands bar；Expansion tightening wheel is identical with the structure of gyroscope wheel, and it includes installing
Plate 510 and the gyroscope wheel body 511 being rotatably mounted at by rotating shaft 520 on installing plate, specifically, installing plate generally square
Shape, offers four fixing holes on the installing plate, and a mounting post is provided with the center of installing plate, and the two ends of mounting post are run through to be had
Centre bore, is arranged with central shaft 520 in the centre bore, and the upper end of central shaft is extended upwardly to outside installing plate, under central shaft
End is extended downward outside mounting post, and gyroscope wheel body is installed on center shaft by bearing；Gyroscope wheel body includes being coaxially disposed
Annular solid 5112 and installation set 5111, annular solid and installation set connected by circumferential uniform connecting rod 5113, and installation set is led to
Bearing is crossed to be rotatably mounted on central shaft.
Dipping lacquer streamline of the present invention, simple and compact for structure, assembling is quick, and low cost of manufacture；High degree of automation, uses
It is convenient, painted without personnel or manipulator, greatly reduce production cost；Top layer paint can be quickly dried up, energy consumption is low；Work and be
Continuity is good, and uninterruptedly, reduction is reached the standard grade, downtime, and production efficiency is high；Compared with traditional lacquer spraying technique, dipping lacquer of the present invention
Streamline substantially reduces wastage of material, improves paint utilization rate, while the pollution to surrounding enviroment is reduced, for workman provides one
Totally, free of contamination working environment, environmental protection.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, on the premise of the technology of the present invention principle is not departed from, some improvements and modifications can also be made, these improvements and modifications
Also should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of dipping lacquer streamline, it is characterised in that including：
Support column (1), for supporting and installing miscellaneous part；
Rail assembly (5), installed in support column top, the rail assembly two ends join end to end to form ring-shaped guide rail, institute
State the balladeur train being equipped with rail assembly for lifting；
Gyroscope wheel (51), on the support column, the gyroscope wheel is located on the motion path of the balladeur train, and described
Gyroscope wheel is provided with the belt or chain being connected with the balladeur train；
Dipping lacquer pond (4), for japanning, the dipping lacquer pond is located at the underface of the motion path of the balladeur train；
Drive mechanism, for drive carriage movement, the drive mechanism be arranged on the support column on and output end with described time
Runner is connected.
2. dipping lacquer streamline as claimed in claim 1, it is characterised in that：Also include a tension mechanism (3), the tension mechanism
Tensioner support (32) including tensioner paralell (31) and slide fit on the tensioner paralell, the tensioner support is provided with
Expansion tightening wheel, the tensioner support and a tensioner motor connection, the tensioner motor are used to drive the tensioner support to move and rise
The tensioner direction of tight belt or chain and the tensioner support is in opposite direction with the belt force suffered by the expansion tightening wheel, described to rise
The direction of motion of locking bracket is parallel to the belt at the expansion tightening wheel two ends or the length direction of chain.
3. dipping lacquer streamline as claimed in claim 2, it is characterised in that：The tensioner paralell is provided with a fixed pulley
(33), the output end of the tensioner motor is provided with capstan winch, and drawstring is wound with the capstan winch, and the end of the drawstring is described in
It is connected with the tensioner support after fixed pulley.
4. dipping lacquer streamline as claimed in claim 3, it is characterised in that：The tensioner support includes a cross bar (34), described
The two ends of cross bar are provided with the first roller (35), and the first roller (35) described in two is rolled and coordinated on the tensioner paralell, described
Two stands bar is fixed with cross bar, cradling piece described in two is parallel to each other and both perpendicular to the cross bar, cradling piece described in two
End is fixedly connected by connecting rod, and the fixed pulley is fixed on the tensioner paralell and between cradling piece described in two,
The expansion tightening wheel is located between cradling piece described in two.
5. dipping lacquer streamline as claimed in claim 4, it is characterised in that：Cradling piece described in two is symmetricly set on the cross bar
Middle vertical plane both sides.
6. dipping lacquer streamline as claimed in claim 2, it is characterised in that：The structure phase of the expansion tightening wheel and the gyroscope wheel
Together, including installing plate (510) and the gyroscope wheel body (511) that is rotatably mounted at by rotating shaft (520) on the installing plate.
7. dipping lacquer streamline as claimed in claim 1, it is characterised in that：The port of export in the dipping lacquer pond is tiltedly installed with and connects paint
Groove (422), the paint bath that connects is positioned at the underface of the motion path of the balladeur train.
8. dipping lacquer streamline as claimed in claim 1, it is characterised in that：The dipping lacquer pond includes the dipping lacquer pond sheet of open top
Body (41), is provided with vertical partition plate (411) in the body of the dipping lacquer pond, be divided into dipping lacquer pond body at least by the vertical partition plate
Two cavitys, are provided with the second roller (413) below the body of the dipping lacquer pond, second roller is rolled and coordinated in ground guide
(412) on, the length direction of the ground guide is perpendicular to the vertical partition plate and the motion path of the balladeur train.
9. dipping lacquer streamline as claimed in claim 1, it is characterised in that：The rail assembly is by line slideway and arc-shaped guide rail
Composition.
10. dipping lacquer streamline as claimed in claim 9, it is characterised in that：It is provided with convex above the dipping lacquer pond (4)
First arc-shaped guide rail (501) and the second arc-shaped guide rail (502) convex downwards, first arc-shaped guide rail are led with second arc
Rail is connected with each other, and first arc-shaped guide rail is located at the arrival end of the dipping lacquer pond (4), and second arc-shaped guide rail is located at institute
State the surface of dipping lacquer pond (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621045007.6U CN206184684U (en) | 2016-09-08 | 2016-09-08 | Dip coating assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621045007.6U CN206184684U (en) | 2016-09-08 | 2016-09-08 | Dip coating assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206184684U true CN206184684U (en) | 2017-05-24 |
Family
ID=58728134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621045007.6U Expired - Fee Related CN206184684U (en) | 2016-09-08 | 2016-09-08 | Dip coating assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206184684U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107282334A (en) * | 2017-06-08 | 2017-10-24 | 湖州泰信环保科技有限公司 | Adjustable spraying hoisting mechanism |
| CN107433246A (en) * | 2017-09-22 | 2017-12-05 | 山东电力建设第工程公司 | A kind of cable bearer coats frock |
| CN114247602A (en) * | 2021-12-30 | 2022-03-29 | 泰州北极星机械有限公司 | Oil immersion device for gear production |
-
2016
- 2016-09-08 CN CN201621045007.6U patent/CN206184684U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107282334A (en) * | 2017-06-08 | 2017-10-24 | 湖州泰信环保科技有限公司 | Adjustable spraying hoisting mechanism |
| CN107282334B (en) * | 2017-06-08 | 2022-11-04 | 内蒙古永益众兴建筑工程有限公司 | Adjustable spraying hoisting mechanism |
| CN107433246A (en) * | 2017-09-22 | 2017-12-05 | 山东电力建设第工程公司 | A kind of cable bearer coats frock |
| CN114247602A (en) * | 2021-12-30 | 2022-03-29 | 泰州北极星机械有限公司 | Oil immersion device for gear production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 Termination date: 20170908 |