CN206178461U - Mould quality detecting system based on thing networked control - Google Patents
Mould quality detecting system based on thing networked control Download PDFInfo
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- CN206178461U CN206178461U CN201621268599.8U CN201621268599U CN206178461U CN 206178461 U CN206178461 U CN 206178461U CN 201621268599 U CN201621268599 U CN 201621268599U CN 206178461 U CN206178461 U CN 206178461U
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- quality detecting
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- mould
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- 238000004891 communication Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 230000005484 gravity Effects 0.000 claims abstract description 11
- 230000006641 stabilisation Effects 0.000 claims description 7
- 238000011105 stabilization Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 19
- 238000011897 real-time detection Methods 0.000 abstract description 7
- 230000001815 facial effect Effects 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000002604 ultrasonography Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model belongs to the technical field of mold detection equipment, the utility model provides a mould quality detecting system based on thing networked control, this system includes workstation and manipulator, be equipped with slide rail and recess on the workstation, the upper surface of holding surface is flat with the work facial features, be equipped with gravity sensor on the holding surface, machinery handbag draws together perpendicular support and horizontal stand, perpendicular support and horizontal stand still all are connected with the motor, be equipped with microwave sensor and camera on the lateral wall of horizontal stand, the treater respectively with the memory, communication module, data transmission interface, microwave sensor, the camera, gravity sensor and motor are connected, communication module and remote control terminal are connected, the data transmission interface and the data interface of production facility are connected. The utility model discloses mould quality detecting system based on thing networked control can adopt the processingquality of hardware equipment real -time detection mould, improves the quality detection efficiency of mould.
Description
Technical field
This utility model is related to die detection equipment technical field, and in particular to a kind of mould matter controlled based on Internet of Things
Amount detection systems.
Background technology
Mould processes one of most important former as manufacturing industry, and it is excellent that its quality good or not is directly connected to product quality
It is bad.As mould accounts for larger specific gravity in processing cost, its service life directly affects product cost.But, it is existing
Die quality detection meanss mostly are manual detection, such as detect die quality, die size etc., and the error of manual detection is larger, speed
Degree is slow.Especially, for the mould for having mass defect, testing staff needs to record specific defect type, loss ratio etc., and detects
The accuracy of personal information record is poor, and the technical staff for causing remote port carries out the difficulty of malfunction elimination and increases, and causes production
Efficiency and the quality of production decline.
The crudy of hardware device real-time detection mould how is adopted, the quality testing efficiency of mould is improved, is ability
The problem of field technique personnel's urgent need to resolve.
Utility model content
For defect of the prior art, this utility model provides a kind of die quality detection system controlled based on Internet of Things
System, can adopt the crudy of hardware device real-time detection mould, improve the quality testing efficiency of mould.
This utility model provides a kind of die quality detecting system controlled based on Internet of Things, and the system includes：Workbench
And mechanical hand, workbench is provided with slide rail and groove, and slide rail is located at the side of groove, and turntable, turntable bag are provided with groove
The supporting surface and main shaft being fixedly connected is included, supporting surface is located at the top of main shaft, and the upper surface of supporting surface is equal with work surface,
Support face is provided with gravity sensor, main shaft and motor connection, and upper surface of the work surface for workbench, mechanical hand include being flexibly connected
Vertical support frame and horizontal stand, vertical support frame is also connected in slide rail, vertical support frame and horizontal stand also and motor connection, water
Intelligent control board is provided with the inner chamber of flat support, the side wall of horizontal stand is provided with microwave remote sensor and photographic head, Based Intelligent Control
Plate is provided with processor, memorizer, communication module and data transmission interface, processor respectively with memorizer, communication module, data
Coffret, microwave remote sensor, photographic head, gravity sensor and motor connection, communication module are connected with remote control terminal, data
Coffret is connected with the data-interface of production equipment.
Further, temperature sensor is additionally provided with supporting surface, temperature sensor is connected with processor.
Further, data transmission interface is multiple.
Further, data transmission interface is RS232 interfaces or RS485 interfaces.
Based on the above-mentioned die quality detecting system embodiment for arbitrarily being controlled based on Internet of Things, further, the present embodiment
The die quality detecting system controlled based on Internet of Things also includes alarm, and alarm is connected with processor.
Further, the present embodiment also includes display lamp, display lamp based on the die quality detecting system that Internet of Things is controlled
It is connected with processor.
Further, display lamp is located at the top of vertical support frame.
Based on the above-mentioned die quality detecting system embodiment for arbitrarily being controlled based on Internet of Things, further, Based Intelligent Control
The AC/DC power supply chips and linear voltage stabilization chip being sequentially connected is additionally provided with plate, AC/DC power supply chips are connected to 220V alternating currents
Source, linear voltage stabilization chip power for processor, memorizer, communication module and data transmission interface.
As shown from the above technical solution, the die quality detecting system that this utility model is controlled based on Internet of Things, by weight
Force transducer is capable of the weight of real-time detection mould, and microwave remote sensor can launch ultrasound wave, and receive ul-trasonic irradiation in mould
The echo of tool, detects situations such as whether mould has slight crack, concave-convex surface point with this.Supporting surface can driven mold revolved
Turn, with complete detection mould.Photographic head can real time scan mould, to determine the actual size information of mould.Meanwhile, processor
The detection information of mould can also be transmitted to remote control terminal by communication module, remote port can the live life of monitor in real time
Product equipment working condition, processor can also regulate and control ready-made production equipment according to the control instruction of remote control terminal.
Therefore, the die quality detecting system that this utility model is controlled based on Internet of Things, can be real-time using hardware device
The crudy of detection mould, improves the detection efficiency and automation degree of equipment of die quality.
Description of the drawings
In order to be illustrated more clearly that this utility model specific embodiment or technical scheme of the prior art, below will be right
Needed for specific embodiment or description of the prior art, accompanying drawing to be used is briefly described.In all of the figs, it is similar
Element or part are typically identified by similar reference.In accompanying drawing, each element or part might not be according to actual ratios
Draw.
Fig. 1 shows a kind of die quality detecting system controlled based on Internet of Things that this utility model embodiment is provided
Structural representation；
Fig. 2 shows a kind of structural representation of turntable that this utility model embodiment is provided；
Fig. 3 shows a kind of structural representation of mechanical hand that this utility model embodiment is provided；
Fig. 4 shows a kind of die quality detecting system controlled based on Internet of Things that this utility model embodiment is provided
Circuit connection diagram.
Specific embodiment
The embodiment of technical solutions of the utility model is described in detail below in conjunction with accompanying drawing.Following examples are only
For clearly illustrating the technical solution of the utility model, therefore example is only used as, and this practicality can not be limited with this
New protection domain.
It should be noted that unless otherwise stated, technical term used in this application or scientific terminology should be this reality
The ordinary meaning understood with new one of ordinary skill in the art.
In the description of the present application, it is to be understood that term " " center ", " longitudinal direction ", " horizontal ", " length ", " width ",
" thickness ", " on ", D score, "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outward ", " up time
The orientation or position relationship of the instruction such as pin ", " counterclockwise ", " axial direction ", " radial direction ", " circumference " be based on orientation shown in the drawings or
Position relationship, is for only for ease of description this utility model and simplifies description, rather than indicate or imply device or the unit of indication
Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating or implying relatively important
Property or the implicit quantity for indicating indicated technical characteristic.In description of the present utility model, " multiple " are meant that two
More than, unless otherwise expressly limited specifically.
In this application, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or it is integral；Can be that machinery connects
Connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, can be in two elements
The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to concrete feelings
Condition understands concrete meaning of the above-mentioned term in this utility model.
In this application, unless otherwise clearly defined and limited, fisrt feature second feature " on " or D score can be with
It is the first and second feature directly contacts, or the first and second features is by intermediary mediate contact.And, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature are directly over second feature or oblique upper, or be merely representative of
Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be
One feature is immediately below second feature or obliquely downward, or is merely representative of fisrt feature level height less than second feature.
This utility model embodiment provides a kind of die quality detecting system controlled based on Internet of Things, and with reference to Fig. 1, this is
System includes workbench 1 and mechanical hand 2, and workbench 1 is provided with slide rail 11 and groove 12, is provided with turntable, slide rail 11 in groove 12
Positioned at the side of groove 12, turntable is located at the mould outlet of production equipment, and with reference to Fig. 2, turntable includes what is be fixedly connected
Supporting surface 131 and main shaft 132, supporting surface 131 are located at the top of main shaft 132, and the upper surface of supporting surface 131 and work surface phase
It is flat, upper surface of the work surface for workbench 1, supporting surface 131 is provided with gravity sensor, main shaft 132 and motor connection, with reference to figure
3, mechanical hand 2 includes vertical support frame 21 and the horizontal stand 22 being flexibly connected, and vertical support frame 21 is also connected in slide rail 11, vertical
Frame 21 and horizontal stand 22 also and motor connection, are provided with intelligent control board in the inner chamber of horizontal stand 22, horizontal stand 22
Side wall is provided with microwave remote sensor 221 and photographic head 222, with reference to Fig. 4, intelligent control board be provided with processor 31, memorizer 32,
Communication module 33 and data transmission interface 34, processor 31 respectively with memorizer 32, communication module 33, data transmission interface 34,
Microwave remote sensor 221, photographic head 222, gravity sensor and motor connection, communication module 33 are connected with remote control terminal, data
Coffret 34 is connected with the data-interface of production equipment.
In actual application, the gravity sensor on supporting surface 131 can detect the weight of mould, and will detect
Weight data be sent to processor 31, it is whether up to specification with the weight for detecting mould.Meanwhile, main shaft 132 is rotated, and is driven and is propped up
Support face 131 is walked around, the transmitting ultrasound wave of microwave remote sensor 221, acts on the mould to be detected of rotation, and receives echo,
Microwave remote sensor 221 sends reflected wave information to processor 31, to detect whether mould has slight crack, surface whether smooth etc..
Photographic head 222 is scanned to mould to be detected, and scanning information is sent to processor 31 in real time, to detect the size of mould
Whether specification is met.Specification of the processor 31 according to the mould to be detected of pre-stored, to the weight information, reflected wave information and
Scanning information is processed, and detects whether the mould is up to specification：If mould to be detected is up to specification, under the mould is transported
One-shot job flow process, if if mould to be detected falls short of specifications, processor 31 records the defect information of the mould, and by logical
Letter module 33 is sent to remote control terminal.Remote control terminal display defect information, technical staff carry out accident analysis, detection, and
And technical staff can be instructed with sending lock machine to remote control terminal.Lock machine instruction is passed by remote control terminal by communication module 33
Deliver to processor 31, processor 31 is instructed according to the lock machine, generate and shut down electrical quantity, by data transmission interface 34 send to
The data-interface of production equipment, stops production equipment operation.Additionally, processor 31 can also be adjusted according to the size of actual mould
The distance between whole mechanical hand 2 and groove 12, conveniently carry out mould detection.
As shown from the above technical solution, the die quality detecting system that the present embodiment is controlled based on Internet of Things, by gravity
Sensor is capable of the weight of real-time detection mould, and microwave remote sensor 221 can launch ultrasound wave, and receive ul-trasonic irradiation in mould
The echo of tool, detects situations such as whether mould has slight crack, concave-convex surface point with this.Supporting surface 131 can driven mold enter
Row rotation, with complete detection mould.Photographic head 222 can real time scan mould, to determine the actual size information of mould.Together
When, processor 31 can also be transmitted the detection information of mould to remote control terminal by communication module 33, and remote port can be real
When monitoring site production equipment working condition, processor 31 can also according to the control instruction of remote control terminal, regulate and control it is ready-made
Production equipment.
Therefore, the die quality detecting system that the present embodiment is controlled based on Internet of Things, can be examined in real time using hardware device
The crudy of mould is surveyed, the detection efficiency and automation degree of equipment of die quality is improved.
In order to further improve the detection efficiency of the die quality detecting system that the present embodiment is controlled based on Internet of Things, specifically
Ground, with reference to Fig. 4, the present embodiment can also detect the temperature of mould based on the die quality detecting system that Internet of Things is controlled, and support
Temperature sensor is additionally provided with face 131, temperature sensor is connected with processor 31.Here, temperature sensor real-time detection mould
Temperature, to judge the working condition inside production equipment, when such as detection temperature is higher than normal temperature value, represent in generation equipment
There is exception in portion, is conducive to the working condition of technical staff's real-time detection production equipment.Meanwhile, the present embodiment is based on Internet of Things network control
The die quality detecting system of system also includes that alarm and display lamp, alarm and display lamp are connected with processor 31.If place
When reason device 31 detects substandard product or other abnormal phenomenas, alarm is reported to the police, and reminding field personnel to carry out should
It is anxious to process.Also, display lamp is located at the top of vertical support frame 21.
In order to further improve the stability of the die quality detecting system that the present embodiment is controlled based on Internet of Things, specifically
, the data transmission interface 34 of the die quality detecting system controlled based on Internet of Things in data transmission, the present embodiment is
It is multiple.Data transmission interface 34 is RS232 interfaces or RS485 interfaces.The system arranges multiple interfaces, conveniently from different production
Equipment is attached, meanwhile, extensively, data transfer is stable, efficient, advantageously ensures that this for RS232 interfaces or RS485 Application of Interface
System is worked steadily in the long term.
Meanwhile, the AC/DC power supply chips and linear voltage stabilization chip being sequentially connected is additionally provided with the intelligent control board of the system,
AC/DC power supply chips are connected to 220V alternating current power supplys, and linear voltage stabilization chip is processor 31, memorizer 32,33 and of communication module
Data transmission interface 34 is powered.Here, alternating current standard can be changed to unidirectional current by AC/DC power supply chips, and through linear voltage stabilization
Chip carries out voltage stabilizing, forms 3V or 5V voltages, is that each element on intelligent control board is powered, such as processor 31, storage
Device 32, communication module 33 and data transmission interface 34 are powered.
In description of the present utility model, a large amount of details are illustrated.It is to be appreciated, however, that reality of the present utility model
Apply example to put into practice in the case where there is no these details.In some instances, known method, knot is not been shown in detail
Structure and technology, so as not to obscure the understanding of this description.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
Example ", or the description of " some examples " etc. mean specific features with reference to the embodiment or example description, structure, material or spy
Point is contained at least one embodiment of the present utility model or example.In this manual, the schematic table to above-mentioned term
State.And, the specific features of description, structure, material or feature can be with
Combined in any one or more embodiments or example in an appropriate manner.Additionally, in the case of not conflicting, this area
Technical staff the feature of the different embodiments or example described in this specification and different embodiment or example can be entered
Row is combined and is combined.
Finally it should be noted that：Various embodiments above is only illustrating the technical solution of the utility model, rather than which is limited
System；Although being described in detail to this utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：Which still can be modified to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, do not make the essence of appropriate technical solution depart from this practicality new
The scope of each embodiment technical scheme of type, which all should be covered in the middle of the scope of claim of the present utility model and description.
Claims (8)
1. it is a kind of based on Internet of Things control die quality detecting system, it is characterised in that include：
Workbench and mechanical hand,
The workbench is provided with slide rail and groove, and the slide rail is located at the side of the groove, rotation is provided with the groove
Platform, the turntable include the supporting surface being fixedly connected and main shaft, and the supporting surface is located at the top of the main shaft, and described
The upper surface in support face is equal with work surface, and the supporting surface is provided with gravity sensor, the main shaft and motor connection, the work
As the upper surface that face is the workbench,
The mechanical hand includes vertical support frame and the horizontal stand being flexibly connected, and the vertical support frame is also connected in the slide rail,
The vertical support frame and the horizontal stand also with the motor connection, be provided with Based Intelligent Control in the inner chamber of the horizontal stand
Plate, the side wall of the horizontal stand are provided with microwave remote sensor and photographic head,
The intelligent control board is provided with processor, memorizer, communication module and data transmission interface, the processor respectively with
The memorizer, the communication module, the data transmission interface, the microwave remote sensor, the photographic head, the gravity are passed
Sensor and the motor connection,
The communication module is connected with remote control terminal, and the data transmission interface is connected with the data-interface of production equipment.
2. the die quality detecting system for being controlled based on Internet of Things according to claim 1, it is characterised in that the supporting surface
On be additionally provided with temperature sensor, the temperature sensor is connected with the processor.
3. the die quality detecting system for being controlled based on Internet of Things according to claim 1, it is characterised in that the data are passed
Defeated interface is multiple.
4. the die quality detecting system for being controlled based on Internet of Things according to claim 3, it is characterised in that the data are passed
Defeated interface is RS232 interfaces or RS485 interfaces.
5. the die quality detecting system for being controlled based on Internet of Things according to Claims 1 to 4 any one, its feature are existed
In also including alarm, the alarm is connected with processor.
6. the die quality detecting system for being controlled based on Internet of Things according to claim 1, it is characterised in that also including instruction
Lamp, the display lamp are connected with the processor.
7. the die quality detecting system for being controlled based on Internet of Things according to claim 6, it is characterised in that the display lamp
Positioned at the top of the vertical support frame.
8. the die quality detecting system for being controlled based on Internet of Things according to claim 1, it is characterised in that the intelligence is controlled
The AC/DC power supply chips and linear voltage stabilization chip being sequentially connected is additionally provided with making sheet, the AC/DC power supply chips are connected to 220V
Alternating current power supply, the linear voltage stabilization chip are connect for the processor, the memorizer, the communication module and the data transfer
Confession electricity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621268599.8U CN206178461U (en) | 2016-11-22 | 2016-11-22 | Mould quality detecting system based on thing networked control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621268599.8U CN206178461U (en) | 2016-11-22 | 2016-11-22 | Mould quality detecting system based on thing networked control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206178461U true CN206178461U (en) | 2017-05-17 |
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ID=58686634
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621268599.8U Expired - Fee Related CN206178461U (en) | 2016-11-22 | 2016-11-22 | Mould quality detecting system based on thing networked control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206178461U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428550A (en) * | 2020-12-08 | 2021-03-02 | 伊之密精密机械（苏州）有限公司 | Mould detection device and injection molding machine |
| CN116819287A (en) * | 2023-08-28 | 2023-09-29 | 成都电科星拓科技有限公司 | Power IC self-detection method |
-
2016
- 2016-11-22 CN CN201621268599.8U patent/CN206178461U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428550A (en) * | 2020-12-08 | 2021-03-02 | 伊之密精密机械（苏州）有限公司 | Mould detection device and injection molding machine |
| CN116819287A (en) * | 2023-08-28 | 2023-09-29 | 成都电科星拓科技有限公司 | Power IC self-detection method |
| CN116819287B (en) * | 2023-08-28 | 2023-11-17 | 成都电科星拓科技有限公司 | Power IC self-detection method |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170517 Termination date: 20171122 |