CN206174453U - Novel instrument formula bathroom falls board and hangs mould device - Google Patents
Novel instrument formula bathroom falls board and hangs mould device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及建筑工程技术领域,具体地说是一种新型工具式卫生间降板吊模装置。The utility model relates to the technical field of construction engineering, in particular to a novel tool type toilet lowering board hanging formwork device.
背景技术Background technique
一般的,一般民用建筑结构施工中大多卫生间、厨房、阳台板面比相邻房间板面低20-100mm,均需要进行吊模施工。In general, in the construction of general civil building structures, most of the bathrooms, kitchens, and balcony panels are 20-100mm lower than the adjacent room panels, and formwork construction is required.
在传统卫生间降板吊模施工过程中,木工作业班组仍旧采用木方吊模,习惯散拆散拼,铁丝固定,但此类施工方法存在以下问题:During the construction process of the traditional bathroom lowering and hanging formwork, the carpentry team still uses wooden square hanging formwork, which is used to dismantling and assembling, and fixing with iron wires. However, this kind of construction method has the following problems:
①木方吊模在施工过程中与混凝土长时间接触吸收了了大量水分,导致木方的抗弯强度与刚度变低,吊模整体稳定性差,吊模周转次数过多造成木方本身破损,且木方与混凝土易粘结,拆模后易出现麻面、孔洞、漏浆、缺棱掉角、成尺寸偏差过大等质量问题,使得现浇结构观感、质量较差。在后续施工过程中还要进行修补使得施工成本增加。① During the construction process, the wooden hanging formwork has been in contact with the concrete for a long time to absorb a large amount of water, resulting in lower bending strength and rigidity of the wooden square, poor overall stability of the hanging formwork, and excessive turnover times of the hanging formwork, resulting in damage to the wooden square itself. Moreover, the wood and concrete are easy to bond, and quality problems such as pockmarks, holes, grout leakage, missing edges and corners, and excessive dimensional deviations are prone to occur after the formwork is removed, making the cast-in-place structure poor in appearance and quality. In the subsequent construction process, repairs will be carried out, which will increase the construction cost.
②由于管理人员责任心不强、技术素质不高,在技术交底中没有明确具体的工艺方法,吊模支撑体系不合理,安装方法不当,定位固定措施不到位,模板制作过程中采用手工具加工造成模板几何尺寸偏差过大拼缝不严。② Due to the lack of responsibility and low technical quality of the management personnel, there is no clear and specific process method in the technical disclosure, the support system of the hanging formwork is unreasonable, the installation method is improper, the positioning and fixing measures are not in place, and hand tools are used in the formwork production process. Cause template geometric size deviation is too large, patchwork is not strict.
现有技术方案一:Existing technical scheme one:
卫生间降板定型支模,包括四个角模和四根中间管,所述四个角模和四根中间管围合成一个矩形构件,其中,四个角模分别设置于矩形的四角,四根中间管分别设置于矩形的四边,所述四个角模上分别设有一控制支模标高的标高控制机构。The formwork for the lowering plate of the toilet includes four corner molds and four middle pipes. The four corner molds and the four middle pipes form a rectangular member, wherein the four corner molds are respectively set at the four corners of the rectangle, and the four middle pipes The pipes are respectively arranged on the four sides of the rectangle, and the four corner forms are respectively provided with an elevation control mechanism for controlling the elevation of the supporting formwork.
现有技术方案二:Existing technical scheme two:
一种组合式卫生间降板吊模装置,两个平行设置的横向方钢的两端沿长度方向分别活动连接过渡方钢,对应位置的过渡方钢的外端面共同连接纵向方钢,横向方钢、过渡方钢和纵向方钢组成矩形结构。纵向方钢的两端用木塞封堵且木塞的端面与纵向方钢的端面平齐。A combined lifting formwork device for lowering boards in toilets. The two ends of two parallel horizontal square steels are respectively movably connected to the transitional square steels along the length direction, and the outer end surfaces of the transitional square steels at corresponding positions are jointly connected to the longitudinal square steels. The horizontal square steels, Transition square steel and longitudinal square steel form a rectangular structure. The two ends of the longitudinal square steel are blocked with a wooden plug and the end face of the wooden plug is flush with the end face of the longitudinal square steel.
目前,卫生间降板吊模大多采用传统的方木,或采用方钢进行焊接成定型吊模,或采用拼装组合式吊模如上面两种。但上述方法都存在一些问题:方木易变形、周转性差;方钢焊接定型吊模无法进行二次利用、不能跟随结构的变化而调整;上述的组合式吊模过于复杂,不利于现场施工的应用。At present, the hanging formwork of the lowering board of the bathroom mostly adopts traditional square wood, or uses square steel to weld into a fixed hanging formwork, or adopts an assembled and combined hanging formwork such as the above two. However, there are some problems in the above methods: the square wood is easily deformed and has poor turnover; the square steel welded and shaped hanging form cannot be reused and cannot be adjusted following changes in the structure; the above-mentioned combined hanging form is too complicated, which is not conducive to the application of on-site construction.
发明内容Contents of the invention
本实用新型的技术任务是解决现有技术的不足,提供一种新型工具式卫生间降板吊模装置。The technical task of the utility model is to solve the deficiencies of the prior art, and provide a novel tool type toilet lowering plate hanging mold device.
本实用新型的技术方案是按以下方式实现的,该新型工具式卫生间降板吊模装置,其结构包括横向角钢、纵向角钢和角码;The technical solution of the utility model is realized in the following manner. The structure of the novel tool-type toilet lowering plate hanging formwork device includes a transverse angle steel, a vertical angle steel and a corner code;
横向角钢的两端分别设置为45度斜切端,The two ends of the transverse angle steel are respectively set as 45 degree chamfered ends,
纵向角钢的两端分别设置为45度斜切端,The two ends of the longitudinal angle steel are respectively set as 45 degree chamfered ends,
两横向角钢和两纵向角钢相邻的两个端部拼接构成同平面的矩形框;Two adjacent ends of two transverse angle steels and two vertical angle steels are spliced to form a coplanar rectangular frame;
相邻的横向角钢和纵向角钢的45度斜切端组合成90度直角部;The 45-degree chamfered ends of adjacent transverse angle steels and longitudinal angle steels are combined to form 90-degree right-angle parts;
横向角钢45度斜切端的立面朝上,且该立面尖角的内侧固定焊接有尖角端销环;靠近尖角的里面上固定焊接有横部销环;The façade of the 45-degree chamfered end of the transverse angle steel faces upward, and the inner side of the sharp corner of the façade is fixedly welded with a pin ring at the sharp end; the inner side near the sharp corner is fixedly welded with a pin ring at the transverse part;
纵向角钢45度斜切端的立面朝上,且该立面尖角的内侧固定焊接有尖角端销环;靠近尖角的里面上固定焊接有纵部销环;The elevation of the 45-degree chamfered end of the longitudinal angle steel faces upward, and the inner side of the sharp angle of the facade is fixedly welded with a sharp-angle end pin ring; the inner side close to the sharp angle is fixedly welded with a vertical pin ring;
横向角钢尖角端销环和纵向角钢尖角端销环相平行错层,且横向角钢和纵向角钢端部拼接状态下两尖角端销环的轴线重合;The pin ring at the sharp end of the transverse angle steel and the pin ring at the sharp end of the longitudinal angle steel are parallel and staggered, and the axes of the two pin rings at the sharp end of the transverse angle steel and the longitudinal angle steel are coincident when the ends of the transverse angle steel and the longitudinal angle steel are spliced;
角码设置有直角三角板状码平面板,直角三角板状码平面板的三个角处的下表面分别设置有朝下的横部销杆、直角部销杆、纵部销杆;The corner code is provided with a right-angled triangular-shaped code plane plate, and the lower surfaces of the three corners of the right-angled triangle-shaped code plane plate are respectively provided with downward horizontal part pins, right-angle part pins, and vertical part pins;
横部销杆与横部销环穿接;The pin bar of the transverse part is connected with the pin ring of the transverse part;
直角部销杆共同穿接相平行错层的横向角钢尖角端销环和纵向角钢尖角端销环;The pin rods at the right-angle part jointly penetrate the parallel staggered horizontal angle steel sharp-end pin rings and longitudinal angle steel sharp-end pin rings;
纵部销杆与纵部销环穿接;The vertical pin rod is connected with the vertical pin ring;
相邻的横向角钢和纵向角钢均通过角码的横部销杆、直角部销杆、纵部销杆共同穿接所在直角部的横部销环、尖角端销环、纵部销环实现销接相邻的横向角钢和纵向角钢同平面的直角销接构成矩形框。Adjacent transverse angle steels and longitudinal angle steels are realized through the transverse pins, right-angle pins, and vertical pins of the corner code, which are jointly connected to the transverse pin rings, sharp-end pin rings, and vertical pin rings of the right-angle parts. A rectangular frame is formed by pinning adjacent transverse angle steels and vertical angle steels on the same plane at right angles.
横部销环距离横向角钢立面尖角的距离与纵部销环距离纵向角钢立面尖角的距离相等。The distance between the horizontal part pin ring and the sharp corner of the horizontal angle steel facade is equal to the distance between the vertical part pin ring and the vertical angle steel facade sharp corner.
尖角端销环的轴线设置在45度斜切端切面边缘上。The axis of the pointed end pin ring is set on the edge of the 45 degree chamfered end face.
相邻的横向角钢和纵向角钢的斜切端的角度可采用任意两角度之和为90度组合成直角部。The angles of the chamfered ends of the adjacent transverse angle steels and longitudinal angle steels can be combined into right-angle parts by adopting the sum of any two angles as 90 degrees.
本实用新型与现有技术相比所产生的有益效果是:Compared with the prior art, the utility model has the following beneficial effects:
该新型工具式卫生间降板吊模装置采用角钢制作而成,该吊模装置表面平整,刚度较大保证卫生间降板处混凝土的线条顺直、直角方正、表观质量好;采用插销的方式拼接成型,使的吊模装置制作简单,施工便捷,组织灵活,可根据不同尺寸进行调整;可以通过调节销钉的尺寸调节吊模转角角度的大小以满足不同情况的要求。The new tool-type toilet lowering plate hanging formwork device is made of angle steel. The surface of the hanging formwork device is flat and the rigidity is relatively high to ensure that the concrete line at the toilet lowering plate is straight, the right angle is square, and the apparent quality is good; it is spliced and formed by bolts. The hanging formwork device made is simple, convenient in construction, flexible in organization, and can be adjusted according to different sizes; the angle of the hanging formwork can be adjusted by adjusting the size of the pin to meet the requirements of different situations.
该新型工具式卫生间降板吊模装置突出的两个特点为:①采用销杆类、销钉类销接,快速方便;②采用三角形角码销钉,增加吊模系统的整体性。The two prominent features of the new tool-type toilet lowering plate hanging formwork device are: ①Using pin rods and pins for pin connection, which is fast and convenient; ②Using triangular corner pins to increase the integrity of the formwork hanging system.
该新型工具式卫生间降板吊模装置结构简单,仅有三种构件组合而成,制作简单、使用方便。The new tool-type toilet lowering plate hanging formwork device has a simple structure, and only three components are combined, which is simple to manufacture and convenient to use.
该新型工具式卫生间降板吊模装置材料常见,所有材料都是施工现场常用材料,或可以用现场其他材料代替。The material of the new tool-type toilet lowering plate hanging formwork device is common, and all materials are commonly used materials on the construction site, or can be replaced by other materials on site.
该新型工具式卫生间降板吊模装置采用拼接组合的方式,拆装方便、快捷。The new tool-type toilet lowering plate hanging formwork device adopts the way of splicing and combination, which is convenient and fast for disassembly and assembly.
该新型工具式卫生间降板吊模装置可以通过调整三角形角码销钉的尺寸来调整吊模的尺寸、角度,周转利用时只需更换不同角度的三角形销钉,而三角形角码销钉采用余料钢筋焊接而成,成本极低。可以周转用于不同尺寸的卫生间吊模。The new tool-type toilet lifting formwork device can adjust the size and angle of the formwork by adjusting the size of the triangular corner pins, and only need to replace the triangular pins with different angles during turnover, and the triangular corner pins are welded with surplus steel bars into, the cost is extremely low. It can be turned over and used for bathroom hanging molds of different sizes.
该新型工具式卫生间降板吊模装置采用三角形角码销钉,可以有效的增加吊模装置整体及在转角处的刚度。The new tool-type toilet lowering formwork hanging device adopts triangular corner code pins, which can effectively increase the stiffness of the whole formwork hanging device and at corners.
该新型工具式卫生间降板吊模装置设计合理、结构简单、安全可靠、使用方便、易于维护,具有很好的推广使用价值。The new tool-type toilet lowering board hanging formwork device has reasonable design, simple structure, safety and reliability, convenient use and easy maintenance, and has good promotion and use value.
附图说明Description of drawings
附图1是本实用新型的斜视立体结构示意图;Accompanying drawing 1 is the oblique three-dimensional structure schematic diagram of the utility model;
附图2是本实用新型的矩形框直角部的结构示意图;Accompanying drawing 2 is the structural representation of the rectangular frame right-angle part of the present utility model;
附图3是本实用新型的矩形框直角部的分体组装结构示意图;Accompanying drawing 3 is the split assembly structure schematic diagram of the rectangular frame right-angle part of the present utility model;
附图4是本实用新型的直角部的连接角码的结构示意图;Accompanying drawing 4 is the structural representation of the connection angle code of right-angle part of the present utility model;
附图5是本实用新型的角码的结构示意图;Accompanying drawing 5 is the structural representation of corner code of the present utility model;
附图6是附图5的角码的箭头方向视角结构示意图。Accompanying drawing 6 is a schematic diagram of the angle of view structure of the angle code in the arrow direction of accompanying drawing 5.
附图中的标记分别表示:The marks in the accompanying drawings indicate respectively:
1、横向角钢,2、纵向角钢,3、角码,1. Horizontal angle steel, 2. Vertical angle steel, 3. Angle code,
4、45度斜切端,4. 45 degree beveled end,
5、矩形框,6、直角部,5. Rectangular frame, 6. Right angle part,
7、立面,8、尖角端销环,7. Facade, 8. Pointed end pin ring,
9、横部销环,10、纵部销环,9. Horizontal pin ring, 10. Vertical pin ring,
11、直角三角板状码平面板,11. Right-angled triangular plate-shaped code plane plate,
12、横部销杆,13、直角部销杆,14、纵部销杆。12, horizontal part pin rod, 13, right-angle part pin rod, 14, vertical part pin rod.
具体实施方式detailed description
下面结合附图对本实用新型的一种新型工具式卫生间降板吊模装置作以下详细说明。Below in conjunction with accompanying drawing, a kind of novel tool type toilet lowering plate hanging formwork device of the present utility model is described in detail below.
如附图所示,本实用新型的新型工具式卫生间降板吊模装置,其结构包括横向角钢1、纵向角钢2和角码3;As shown in the accompanying drawings, the utility model's new tool-type toilet lowering plate hanging formwork device, its structure includes a transverse angle steel 1, a vertical angle steel 2 and a corner code 3;
横向角钢1的两端分别设置为45度斜切端4,The two ends of the transverse angle steel 1 are respectively set as 45-degree chamfered ends 4,
纵向角钢2的两端分别设置为45度斜切端,The two ends of the longitudinal angle steel 2 are respectively set as 45-degree beveled ends,
两横向角钢1和两纵向角钢2相邻的两个端部拼接构成同平面的矩形框5;Two adjacent ends of two transverse angle steels 1 and two longitudinal angle steels 2 are spliced to form a coplanar rectangular frame 5;
相邻的横向角钢和纵向角钢的45度斜切端组合成90度直角部6;The 45-degree chamfered ends of adjacent transverse angle steels and longitudinal angle steels are combined to form a 90-degree right-angle part 6;
横向角钢45度斜切端的立面7朝上,且该立面尖角的内侧固定焊接有尖角端销环8;靠近尖角的里面上固定焊接有横部销环9;The façade 7 of the 45-degree chamfered end of the transverse angle steel faces upward, and the inner side of the sharp corner of the façade is fixedly welded with the pin ring 8 of the sharp end; the inner side near the sharp corner is fixedly welded with the pin ring 9 of the transverse part;
纵向角钢45度斜切端的立面朝上,且该立面尖角的内侧固定焊接有尖角端销环;靠近尖角的里面上固定焊接有纵部销环10;The elevation of the 45-degree chamfered end of the longitudinal angle steel faces upward, and the inner side of the sharp angle of the facade is fixedly welded with a sharp-angle end pin ring; the inner side close to the sharp angle is fixedly welded with a vertical pin ring 10;
横向角钢尖角端销环和纵向角钢尖角端销环相平行错层,且横向角钢和纵向角钢端部拼接状态下两尖角端销环的轴线重合;The pin ring at the sharp end of the transverse angle steel and the pin ring at the sharp end of the longitudinal angle steel are parallel and staggered, and the axes of the two pin rings at the sharp end of the transverse angle steel and the longitudinal angle steel are coincident when the ends of the transverse angle steel and the longitudinal angle steel are spliced;
角码3设置有直角三角板状码平面板11,直角三角板状码平面板11的三个角处的下表面分别设置有朝下的横部销杆12、直角部销杆13、纵部销杆14;Angle code 3 is provided with right-angled triangular plate-shaped code plane plate 11, and the lower surface of three angle places of right-angled triangular plate-shaped code plane plate 11 is respectively provided with downward horizontal part pin bar 12, right-angle part pin bar 13, vertical part pin bar 14;
横部销杆12与横部销环9穿接;The cross pin rod 12 is connected with the cross pin ring 9;
直角部销杆13共同穿接相平行错层的横向角钢尖角端销环和纵向角钢尖角端销环;The pin rods 13 at the right-angle part are jointly connected with the parallel staggered horizontal angle steel sharp end pin rings and the longitudinal angle steel sharp end pin rings;
纵部销杆14与纵部销环10穿接;The vertical pin rod 14 is connected with the vertical pin ring 10;
相邻的横向角钢和纵向角钢均通过角码的横部销杆、直角部销杆、纵部销杆共同穿接所在直角部的横部销环、尖角端销环、纵部销环实现销接相邻的横向角钢和纵向角钢同平面的直角销接构成矩形框。Adjacent transverse angle steels and longitudinal angle steels are realized through the transverse pins, right-angle pins, and vertical pins of the corner code, which are jointly connected to the transverse pin rings, sharp-end pin rings, and vertical pin rings of the right-angle parts. A rectangular frame is formed by pinning adjacent transverse angle steels and vertical angle steels on the same plane at right angles.
横部销环距离横向角钢立面尖角的距离与纵部销环距离纵向角钢立面尖角的距离相等。The distance between the horizontal part pin ring and the sharp corner of the horizontal angle steel facade is equal to the distance between the vertical part pin ring and the vertical angle steel facade sharp corner.
尖角端销环的轴线设置在45度斜切端切面边缘上。The axis of the pointed end pin ring is set on the edge of the 45 degree chamfered end face.
45度斜切端仅为惯用直角部拼合的角度,直角部拼合也可采用其他角度,其他角度只需满足两拼合斜切端角度的和尾90度直角部即可满足矩形框的制作。矩形框长边或短边长度不够时也可使用本连接方式实现直线拼接。The 45-degree beveled end is only the usual angle for right-angled parts, and other angles can also be used for the right-angled part. Other angles only need to meet the angles of the two beveled ends and the 90-degree right-angled part at the end to meet the production of rectangular frames. When the long side or short side of the rectangular frame is not long enough, this connection method can also be used to achieve straight line splicing.
该新型工具式卫生间降板吊模装置可以采用角钢也可采用方管,吊模装置的制作不限于材料的使用;吊模不限于卫生间吊模,也可以用于其他部位的结构降板吊模。The new tool-type toilet lowering formwork device can adopt angle steel or square pipe, and the production of the formwork device is not limited to the use of materials; the formwork is not limited to the formwork of the toilet, and can also be used for the structure of other parts.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108952147A (en) * | 2017-05-25 | 2018-12-07 | 五冶集团上海有限公司 | A kind of toilet drop panel assembly and its construction method |
| CN113027123A (en) * | 2021-03-18 | 2021-06-25 | 山西四建集团有限公司 | Suspended formwork construction method |
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2016
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108952147A (en) * | 2017-05-25 | 2018-12-07 | 五冶集团上海有限公司 | A kind of toilet drop panel assembly and its construction method |
| CN113027123A (en) * | 2021-03-18 | 2021-06-25 | 山西四建集团有限公司 | Suspended formwork construction method |
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