CN206153726U - A remove dust and wash and welding system for welding - Google Patents
A remove dust and wash and welding system for welding Download PDFInfo
- Publication number
- CN206153726U CN206153726U CN201620730732.0U CN201620730732U CN206153726U CN 206153726 U CN206153726 U CN 206153726U CN 201620730732 U CN201620730732 U CN 201620730732U CN 206153726 U CN206153726 U CN 206153726U
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- China
- Prior art keywords
- welding
- guiding
- contact tube
- cleaning
- drying
- Prior art date
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- Expired - Fee Related
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Abstract
The utility model provides a remove dust and wash and welding system for welding, welding chamber sets up with the clean room side by side, be equipped with transmission in clean room and welding chamber, drying device establishes in the clean room of transmission both sides, the welding piece props up and sets up on transmission, it establishes on the inside top of clean room to wash elevating gear, be equipped with belt cleaning device on wasing elevating gear, the top is equipped with welding gun lifting device in welding chamber, be equipped with the welder gear frame in the welding gun lifting device bottom, be equipped with welder on the welder gear frame, it leads magnetron and leads magnetron with cold silk to be equipped with the one or two guide welding wire in the welder main part, the one or two guide welding wire is led magnetron and is led electric nozzle with the one or two guide welding wire respectively and link to each other, it is equipped with the welding wire in the magnetron to lead, cold silk is led magnetron and is led electric nozzle with cold silk and link to each other. Before the welding, will treat that the welding parts of welding piece removes dust to clear away most tiny particulate matter, thereby effectively improve follow -up welding quality.
Description
Technical field
The utility model is related to technical field of welding equipment, more particularly, it relates to a kind of dedusting for weldment is clear
Wash and welding system.
Background technology
In recent years, the fast development of the industry such as Aero-Space, communications and transportation, ocean engineering has greatly promoted solder technology
Progress.Product, material, the diversity of use condition, to welding efficiency and the requirement more and more higher of quality, how with high-quality,
Efficient solder technology is come vital task that the needs that meet current industrial development are that Welder author faces.Therefore welding is improved
Production efficiency and welding quality, Automation of Welding production is realized, weld defect is reduced and is become an urgent demand of actual production.
And if weldment position to be welded has tiny dust or other particulate matters, because human eye can not
Accurately see small particle clearly, then can cause during welding the fine particle being attached to this class in position to be welded
Thing is welded to together the possibility in weld seam, so can then cause weld seam position to there are some tiny defects, so as to reduce welding
The welding quality of part, at the same the service life for also resulting in weldment substantially reduce, so as to affect welding quality.
Utility model content
The utility model overcomes deficiency of the prior art, and to-be-welded pieces surface has fine particulate material so as to cause
Welding quality declines, and weldment service life reduces, there is provided a kind of dedusting cleaning and welding system for weldment, in weldering
Before connecing, the position to be welded of to-be-welded pieces is carried out into dedusting, so as to remove most of tiny particles content, after effectively improving
Continuous welding quality.
The purpose of this utility model is achieved by following technical proposals.
Dedusting cleaning and welding system for weldment, including dirt pocket, transmission device, weldment support, cleaning dress
Put, lowering or hoisting gear, drying unit, welding booth, welding gun, welding gun gear frame and welding gun lowering or hoisting gear are cleaned, in the dirt pocket
Both sides are respectively arranged with dedusting entrance and dedusting outlet, and the welding booth is arranged side by side with the dirt pocket, in the dirt pocket
Indoor, the described dedusting entrance of interior, described welding and the dedusting exit are provided with the transmission device, and the drying unit sets
Put in the dedusting room of the transmission device both sides, the weldment support is arranged on the transmission device, it is described clear
Wash lowering or hoisting gear and be arranged on the dirt pocket inner tip, on the cleaning lowering or hoisting gear cleaning device is provided with,
Welding interior top is provided with the welding gun lowering or hoisting gear, the welding gun lowering or hoisting gear bottom is provided with the welding gun and passes
Moving frame, on the welding gun gear frame welding gun is provided with；
The welding gun includes torch body, the first guiding welding wire contact tube, the first guiding welding tip, the second guiding weldering
Silk contact tube, second guiding welding tip, cold silk contact tube, cold silk ignition tip, first guiding welding wire, second guiding welding wire with
And cold silk, be provided with the torch body it is described first guiding welding wire contact tube, it is described second guiding welding wire contact tube and
The cold silk contact tube, the first guiding welding wire contact tube is connected with the described first guiding welding tip, and described second draws
Lead welding wire contact tube to be connected with the described second guiding welding tip, welding wire is provided with the contact tube, the cold silk is conductive
Pipe is connected with the cold silk ignition tip, and the first guiding welding wire is arranged in the first guiding welding wire contact tube, and described the
Two guiding welding wires are arranged in the second guiding welding wire contact tube, and the cold silk is arranged in the cold silk contact tube, described
Cold silk contact tube is equilateral triangle in the subpoint of surface of the work with the described first guiding welding wire and the second guiding welding wire
Three summits of shape, along cold silk contact tube described in welding direction the first guiding welding wire contact tube and described second is arranged on
The rear of guiding welding wire contact tube；
The welding gun gear frame includes transmission frame body and conveyor track, is provided with the transmission frame body bottom described
Conveyor track；
The welding gun lowering or hoisting gear includes that fixed seat, upper lifters, lower lifters, lift rail and lifting drive, described solid
Reservation is arranged on the welding booth top, and lifters on described are provided with the fixed seat, on described on the outside of lifters
The lift rail is provided with, the lower lifters are provided with the lift rail, the lifting drives and is arranged on the fixation
In seat, the lower lifters bottom is provided with the transmission frame body；
The cleaning device includes cleaning sprayer, inlet pipeline, water circulating pump, apopore and swivel mount, the rotation
Frame one end is connected with the cleaning lowering or hoisting gear, and the swivel mount other end is connected with the cleaning sprayer, the cleaning sprayer
Using spherical structure, the apopore is uniformly offered on the cleaning sprayer surface, described inlet pipeline one end is clear with described
Wash shower nozzle to be connected, the inlet pipeline other end is connected with the water circulating pump, and in the swivel mount electric rotating machine is provided with.
The cleaning lowering or hoisting gear includes transmission support, transmission track and lifting support, and the transmission support bottom is arranged
Have a transmission track, the transmission cantilever tip is provided with the lifting support, the lifting support include lifting fixed seat,
First elevating lever, the second elevating lever, fluctuating orbit and lifting motor, the lifting fixed seat is arranged on the dirt pocket top,
The lifting fixed seat bottom is provided with first elevating lever, two ends are provided with the liter on the outside of first elevating lever
Drop track, is provided with second elevating lever on the fluctuating orbit, and the lifting motor is arranged on the fixed bottom of the lifting
In seat.
The drying unit includes that drying heat transfer unit (HTU), drying heater strip, drying heating tank, drying power supply and temperature are passed
Sensor, the drying heat transfer unit (HTU) is arranged in the dedusting room of the dedusting transmission device both sides, in the drying heat transfer
The drying heating tank is evenly arranged with device, in the drying heating tank drying heater strip, the baking are provided with
Dry heater strip adopts S type structures, the drying heater strip to be connected with the drying power supply by wire, and the drying power supply is arranged
On the outside of the dirt pocket, the temperature sensor is arranged on the dedusting transmission device bottom, the temperature sensor it is defeated
Go out end to be connected with the temperature input of control device, the temperature output end of the control device is connected with the drying power supply.
The beneficial effects of the utility model are：By dedusting transmission device, dedusting support, cleaning device and cleaning lifting
Cooperating for device, first can carry out high-pressure wash operation, by position to be welded to the relay part to be welded on dedusting support
Molecule taken away using the effect of hydraulic pressure, if height is when being significantly less than the relay part to be welded for running into cleaning device,
The lift action of cleaning lowering or hoisting gear can be passed through, cleaning device is dropped to into suitable position it is further cleaned
Work, cleaning sprayer is connected with swivel mount, by the turning effort of swivel mount cleaning sprayer can be driven to be rotated so that from
The pressure and power of the liquid sprayed in cleaning sprayer is bigger, so as to more efficiently by the impurity band on relay part to be welded
Walk, the setting of drying unit is dried to treat welding assembly in time after the washing, so as to avoid due to nature
It is air-dried and caused to have impurity to fall on relay part to be welded again, so as to reduce cleaning quality, and follow-up welding quality,
Welding interior is provided with welding gun gear frame and welding gun lowering or hoisting gear, will can be disposed thereon by the effect of welding gun gear frame
Welding gun is sent to welding booth's diverse location, makees so as to the relay part to be welded effectively to being cleaned carries out effectively welding
Industry, simultaneously because different component heights to be welded is different, can be lifted welding gun gear frame by welding gun lowering or hoisting gear
Operation, so that the relay part to be welded that welding gun can be to different size and highly different carries out effective weld job, from
And improve welding quality.
Description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the overlooking the structure diagram of welding gun in the utility model；
In figure：1 is dirt pocket, and 2 is dedusting transmission device, and 3 is dedusting support, and 4 is cleaning sprayer, and 5 is inlet pipeline, 6
For water circulating pump, 7 is swivel mount, and 8 are transmission support, and 9 is transmission track, and 10 are lifting fixed seat, and 11 is the first elevating lever, 12
For the second elevating lever, 13 is fluctuating orbit, and 14 are drying heat transfer unit (HTU), and 15 are drying heater strip, and 16 are drying heating tank, and 17 are
Drying power supply, 18 is temperature sensor, and 19 is welding booth, and 20 is welding gun, and 21 is the first guiding welding wire, and 22 is the second guiding weldering
Silk, 23 is cold silk, and 24 is the first guiding welding wire contact tube, and 25 is the second guiding welding wire contact tube, and 26 is cold silk contact tube, and 27 are
Transmission frame body, 28 is conveyor track, and 29 is fixed seat, and 30 is upper lifters, and 31 is lower lifters, and 32 is lift rail.
Specific embodiment
The technical solution of the utility model is further described below by specific embodiment.
As depicted in figs. 1 and 2, wherein, 1 is dirt pocket, and 2 is dedusting transmission device, and 3 is dedusting support, and 4 are cleaning spray
Head, 5 is inlet pipeline, and 6 is water circulating pump, and 7 is swivel mount, and 8 are transmission support, and 9 is transmission track, and 10 are lifting fixed seat,
11 is the first elevating lever, and 12 is the second elevating lever, and 13 is fluctuating orbit, and 14 are drying heat transfer unit (HTU), and 15 is to dry heater strip, 16
It is drying power supply to dry heating tank, 17,18 is temperature sensor, and 19 is welding booth, and 20 is welding gun, and 21 is the first guiding weldering
Silk, 22 be second guiding welding wire, 23 be cold silk, 24 be first guiding welding wire contact tube, 25 be second guiding welding wire contact tube, 26
For cold silk contact tube, 27 are transmission frame body, and 28 is conveyor track, and 29 is fixed seat, and 30 is upper lifters, and 31 is lower lifting
Part, 32 is lift rail.
Dedusting cleaning and welding system for weldment, including dirt pocket, transmission device, weldment support, cleaning dress
Put, lowering or hoisting gear, drying unit, welding booth, welding gun, welding gun gear frame and welding gun lowering or hoisting gear are cleaned, in dirt pocket both sides
Dedusting entrance and dedusting outlet are respectively arranged with, welding booth is arranged side by side with dirt pocket, in dedusting room, welds indoor, dedusting
Entrance and dedusting exit are provided with transmission device, and drying unit is arranged in the dedusting room of transmission device both sides, weldment
Frame is arranged on transmission device, and cleaning lowering or hoisting gear is arranged on dirt pocket inner tip, is provided with cleaning lowering or hoisting gear clear
Cleaning device, on the indoor top of welding welding gun lowering or hoisting gear is provided with, and welding gun lowering or hoisting gear bottom is provided with welding gun gear frame,
Welding gun is provided with welding gun gear frame；
Welding gun includes that torch body, the first guiding welding wire contact tube, the first guiding welding tip, the second guiding welding wire are led
Fulgurite, the second guiding welding tip, cold silk contact tube, cold silk ignition tip, the first guiding welding wire, the second guiding welding wire and cold
Silk, is provided with the first guiding welding wire contact tube, the second guiding welding wire contact tube and cold silk contact tube in torch body, first draws
Lead welding wire contact tube to be connected with the first guiding welding tip, the second guiding welding wire contact tube and second guides welding tip phase
Even, welding wire is provided with contact tube, cold silk contact tube is connected with cold silk ignition tip, the first guiding welding wire is arranged on the first guiding weldering
In silk contact tube, the second guiding welding wire is arranged in the second guiding welding wire contact tube, and cold silk is arranged in cold silk contact tube, cold silk
Contact tube and first guides welding wire and the second guiding welding wire on three summits that the subpoint of surface of the work is equilateral triangle,
The rear of the first guiding welding wire contact tube and the second guiding welding wire contact tube is arranged on along the cold silk contact tube of welding direction；
Welding gun gear frame includes transmission frame body and conveyor track, and transmission frame body bottom is provided with conveyor track；
Welding gun lowering or hoisting gear includes that fixed seat, upper lifters, lower lifters, lift rail and lifting drive, and fixed seat is arranged
On welding booth top, lifters are provided with fixed seat, on the outside of upper lifters lift rail is provided with, set on lift rail
Lower lifters are equipped with, lifting driving is arranged in fixed seat, and lower lifters bottom is provided with transmission frame body；
Cleaning device include cleaning sprayer, inlet pipeline, water circulating pump, apopore and swivel mount, swivel mount one end with
Cleaning lowering or hoisting gear is connected, and the swivel mount other end is connected with cleaning sprayer, and cleaning sprayer adopts spherical structure, in cleaning sprayer table
Face uniformly offers apopore, and inlet pipeline one end is connected with cleaning sprayer, and the inlet pipeline other end is connected with water circulating pump,
Electric rotating machine is provided with swivel mount.
Cleaning lowering or hoisting gear includes transmission support, transmission track and lifting support, and transmission support bottom is provided with transmission rail
Road, transmission cantilever tip is provided with lifting support, and lifting support includes lifting fixed seat, the first elevating lever, the second elevating lever, liter
Drop track and lifting motor, lifting fixed seat is arranged on dirt pocket top, and lifting fixed seat bottom is provided with the first elevating lever,
Two ends are provided with fluctuating orbit on the outside of the first elevating lever, and the second elevating lever is provided with fluctuating orbit, and lifting motor is arranged
In lifting firm banking.
Drying unit includes drying heat transfer unit (HTU), drying heater strip, drying heating tank, drying power supply and TEMP
Device, drying heat transfer unit (HTU) is arranged in the dedusting room of dedusting transmission device both sides, and on drying heat transfer unit (HTU) baking is evenly arranged with
Dry heating tank, is provided with drying heater strip in drying heating tank, and drying heater strip adopts S type structures, drying heater strip to pass through
Wire is connected with drying power supply, and drying power supply is arranged on dirt pocket outside, and temperature sensor is arranged on dedusting transmission device bottom,
The output end of temperature sensor is connected with the temperature input of control device, temperature output end and the drying power supply phase of control device
Even.
By cooperating for dedusting transmission device, dedusting support, cleaning device and cleaning lowering or hoisting gear, can be first right
Relay part to be welded on dedusting support carries out high-pressure wash operation, and the molecule in position to be welded is utilized into the effect of hydraulic pressure
Taken away, if height is significantly less than the relay part to be welded for running into cleaning device, the liter of cleaning lowering or hoisting gear can be passed through
Drop is acted on, and cleaning device is dropped to into suitable position carries out further cleaning, cleaning sprayer and swivel mount phase to it
Even, by the turning effort of swivel mount cleaning sprayer can be driven to be rotated so that the liquid sprayed from cleaning sprayer
Pressure and power are bigger, so as to more efficiently the impurity on relay part to be welded be taken away, the setting of drying unit be then for
Treating welding assembly in time after the washing is dried, so as to avoid due to natural air drying caused having impurity to fall again
On relay part to be welded, so as to reduce cleaning quality, and follow-up welding quality, welding interior is provided with welding gun gear frame
With welding gun lowering or hoisting gear, the welding gun being disposed thereon can be sent to by welding booth difference position by the effect of welding gun gear frame
Put, so as to the relay part to be welded effectively to being cleaned carries out effective weld job, simultaneously because different is to be welded
Component height is different, welding gun gear frame can be carried out into descending operation by welding gun lowering or hoisting gear, so that welding gun can be right
Different size and highly different relay parts to be welded carry out effective weld job, so as to improve welding quality.
The utility model has been described in detail above, but the content is only preferred embodiment of the present utility model,
It is not to be regarded as limiting practical range of the present utility model.All impartial changes made according to the utility model application range with
Improve etc., all should still belong within patent covering scope of the present utility model.
Claims (3)
1. dedusting cleaning and the welding system of weldment are used for, it is characterised in that：Including dirt pocket, transmission device, weldment
Frame, cleaning device, cleaning lowering or hoisting gear, drying unit, welding booth, welding gun, welding gun gear frame and welding gun lowering or hoisting gear, in institute
State dirt pocket both sides and be respectively arranged with dedusting entrance and dedusting outlet, the welding booth is arranged side by side with the dirt pocket, in institute
State in dedusting room, indoor, the described dedusting entrance of the welding and the dedusting exit are provided with the transmission device, the baking
Equipment for drying is arranged in the dedusting room of the transmission device both sides, and the weldment support is arranged on the transmission device
On, the cleaning lowering or hoisting gear is arranged on the dirt pocket inner tip, is provided with the cleaning lowering or hoisting gear described clear
Cleaning device, on the indoor top of the welding welding gun lowering or hoisting gear is provided with, and is provided with the welding gun lowering or hoisting gear bottom
The welding gun gear frame, on the welding gun gear frame welding gun is provided with；
The welding gun includes that torch body, the first guiding welding wire contact tube, the first guiding welding tip, the second guiding welding wire are led
Fulgurite, the second guiding welding tip, cold silk contact tube, cold silk ignition tip, the first guiding welding wire, the second guiding welding wire and cold
Silk, is provided with the first guiding welding wire contact tube, the second guiding welding wire contact tube and described in the torch body
Cold silk contact tube, the first guiding welding wire contact tube is connected with the described first guiding welding tip, the second guiding weldering
Silk contact tube is connected with the described second guiding welding tip, is provided with welding wire in the contact tube, the cold silk contact tube and
The cold silk ignition tip is connected, and the first guiding welding wire is arranged in the first guiding welding wire contact tube, and described second draws
Lead welding wire to be arranged in the second guiding welding wire contact tube, the cold silk is arranged in the cold silk contact tube, the cold silk
Contact tube is equilateral triangle in the subpoint of surface of the work with the described first guiding welding wire and the second guiding welding wire
Three summits, along cold silk contact tube described in welding direction the first guiding welding wire contact tube and second guiding are arranged on
The rear of welding wire contact tube；
The welding gun gear frame includes transmission frame body and conveyor track, and the transmission frame body bottom is provided with the transmission
Track；
The welding gun lowering or hoisting gear includes that fixed seat, upper lifters, lower lifters, lift rail and lifting drive, the fixed seat
The welding booth top is arranged on, lifters on described are provided with the fixed seat, arranged on the outside of lifters on described
There is the lift rail, the lower lifters be provided with the lift rail, the lifting drives and is arranged in the fixed seat,
The lower lifters bottom is provided with the transmission frame body；
The cleaning device includes cleaning sprayer, inlet pipeline, water circulating pump, apopore and swivel mount, the swivel mount one
End is connected with the cleaning lowering or hoisting gear, and the swivel mount other end is connected with the cleaning sprayer, and the cleaning sprayer is adopted
Spherical structure, on the cleaning sprayer surface apopore, described inlet pipeline one end and the cleaning spray are uniformly offered
Head is connected, and the inlet pipeline other end is connected with the water circulating pump, and in the swivel mount electric rotating machine is provided with.
2. the dedusting cleaning and welding system for weldment according to claim 1, it is characterised in that：The cleaning rises
Falling unit includes transmission support, transmission track and lifting support, and the transmission support bottom is provided with the transmission track, described
Transmission cantilever tip is provided with the lifting support, and the lifting support includes lifting fixed seat, the first elevating lever, the second lifting
Bar, fluctuating orbit and lifting motor, the lifting fixed seat is arranged on the dirt pocket top, in the lifting fixed seat bottom
First elevating lever is provided with, two ends are provided with the fluctuating orbit on the outside of first elevating lever, in the lift rail
Second elevating lever is provided with road, the lifting motor is arranged in the lifting firm banking.
3. the dedusting cleaning and welding system for weldment according to claim 1, it is characterised in that：The drying dress
Put including drying heat transfer unit (HTU), drying heater strip, drying heating tank, drying power supply and temperature sensor, the drying heat transfer
Device is arranged in the dedusting room of the dedusting transmission device both sides, is uniformly arranged on the drying heat transfer unit (HTU)
Drying heating tank is stated, in the drying heating tank drying heater strip is provided with, the drying heater strip is tied using S types
Structure, the drying heater strip is connected by wire with the drying power supply, and the drying power supply is arranged on the dirt pocket outside,
The temperature sensor is arranged on the dedusting transmission device bottom, the output end of the temperature sensor and the temperature of control device
Degree input is connected, and the temperature output end of the control device is connected with the drying power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620730732.0U CN206153726U (en) | 2016-07-12 | 2016-07-12 | A remove dust and wash and welding system for welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620730732.0U CN206153726U (en) | 2016-07-12 | 2016-07-12 | A remove dust and wash and welding system for welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206153726U true CN206153726U (en) | 2017-05-10 |
Family
ID=58646815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620730732.0U Expired - Fee Related CN206153726U (en) | 2016-07-12 | 2016-07-12 | A remove dust and wash and welding system for welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206153726U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598317A (en) * | 2016-07-12 | 2018-01-19 | 天津莫森数据系统集成有限公司 | A kind of welding hybrid system that dedusting cleaning is carried out to weldment |
| CN108436336A (en) * | 2018-04-14 | 2018-08-24 | 盐城士联凯精密机电制造有限公司 | A kind of auto parts pattern welding equipment |
| CN109420831A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | Electric welding equipment with self-cleaning function |
| CN109420824A (en) * | 2017-08-28 | 2019-03-05 | 天津市彬拓科技有限公司 | It is automatically positioned the fixed platform structure of fixed point |
| CN109420864A (en) * | 2017-08-28 | 2019-03-05 | 天津市彬拓科技有限公司 | Cooling circulating cooling system can be carried out to weldment |
-
2016
- 2016-07-12 CN CN201620730732.0U patent/CN206153726U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598317A (en) * | 2016-07-12 | 2018-01-19 | 天津莫森数据系统集成有限公司 | A kind of welding hybrid system that dedusting cleaning is carried out to weldment |
| CN109420824A (en) * | 2017-08-28 | 2019-03-05 | 天津市彬拓科技有限公司 | It is automatically positioned the fixed platform structure of fixed point |
| CN109420864A (en) * | 2017-08-28 | 2019-03-05 | 天津市彬拓科技有限公司 | Cooling circulating cooling system can be carried out to weldment |
| CN109420831A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | Electric welding equipment with self-cleaning function |
| CN108436336A (en) * | 2018-04-14 | 2018-08-24 | 盐城士联凯精密机电制造有限公司 | A kind of auto parts pattern welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170510 Termination date: 20170712 |