CN206150386U - Integration mashed potatoes processingequipment - Google Patents
Integration mashed potatoes processingequipment Download PDFInfo
- Publication number
- CN206150386U CN206150386U CN201620754858.1U CN201620754858U CN206150386U CN 206150386 U CN206150386 U CN 206150386U CN 201620754858 U CN201620754858 U CN 201620754858U CN 206150386 U CN206150386 U CN 206150386U
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- Prior art keywords
- auger
- mashed potatoes
- integration
- plant
- processing unit
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- 235000013575 mashed potatoes Nutrition 0.000 title claims abstract description 54
- 230000010354 integration Effects 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 244000061456 Solanum tuberosum Species 0.000 claims abstract description 39
- 235000002595 Solanum tuberosum Nutrition 0.000 claims abstract description 39
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 25
- 230000032683 aging Effects 0.000 claims description 20
- 241000196324 Embryophyta Species 0.000 claims description 17
- 230000001954 sterilising effect Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000012859 sterile filling Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 235000013305 food Nutrition 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 238000009835 boiling Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000003860 storage Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 235000000832 Ayote Nutrition 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 235000006481 Colocasia esculenta Nutrition 0.000 description 1
- 244000205754 Colocasia esculenta Species 0.000 description 1
- 240000004244 Cucurbita moschata Species 0.000 description 1
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 235000009804 Cucurbita pepo subsp pepo Nutrition 0.000 description 1
- 235000002722 Dioscorea batatas Nutrition 0.000 description 1
- 235000006536 Dioscorea esculenta Nutrition 0.000 description 1
- 240000001811 Dioscorea oppositifolia Species 0.000 description 1
- 235000003416 Dioscorea oppositifolia Nutrition 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000012020 french fries Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000013573 potato product Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000015136 pumpkin Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The utility model discloses an integration mashed potatoes processingequipment belongs to the food manufacturing field. The device is including the feed mechanism, heating curing mechanism and the system mud mechanism that connect gradually, the first auger that system mud mechanism was set up by the level of establishing ties mutually and the second auger of vertical setting are constituteed, and the feed inlet of first auger is connected and is heated curing mechanism. The utility model relates to a body is made up and is put, realizes aseptic closed automated production from the feeding of potato piece to mashed potatoes ejection of compact filling, and device simple structure is applicable to the factory production, the utility model discloses a first auger that the level of establishing ties mutually set up and the second auger of vertical setting increase the stroke that the potato piece was cuted, are favorable to obtaining even fine and smooth mashed potatoes. The ejection of compact funnel of this device can be dismantled, makes things convenient for the washing and the disinfection of equipment.
Description
Technical field
The utility model is related to food manufacture field, and in particular to a kind of integrated mashed potatoes processing unit (plant).
Background technology
Due to being of high nutritive value for potato, the deep processing of potato is increasingly paid close attention to by people.Mashed potatoes are people
One of daily potato product preferred.The processing method of mashed potatoes includes：Cleaning, peeling, cutting, boiling, smash mud.One
As in family, due to needing the mashed potatoes amount of ramming few, manual mode is simply again convenient, but in commercial process, hand
Work ramming efficiency is too low, it is impossible to adapt to modern industrialization production scale, is produced and processed using mud equipment processed.
Application publication number discloses a kind of mashed potatoes machine for the patent document of CN 105661408A, including：Set frame structure, its
Including rolled-up stock and bar mould processed, rolled-up stock is located at bar mould upstream processed；Boiling mechanism, it includes boiling case, Water tank and adds
Thermal, boiling case is located at the set frame structure bottom, and Water tank is placed in the boiling case；Zhi Ni mechanisms, it includes grinding
Pressure case and a pair it is intermeshing roll gear, roll gear a pair and be spindle rotationally arranged in and roll in case；Drive mechanism, its bag
Driving means and driving gear set are included, driving gear set rolls gear and is connected with driving means and one；Groove mechanism is turned over, it includes turning over
Groove gear and motion gear, turn over groove gear and are connected with Water tank, motion gear is movable be arranged on driving gear set with it is described
Turn over the side of groove gear；Frame, is fixed with thereon set frame structure, boiling mechanism, Zhi Ni mechanisms, drive mechanism and turns over groove mechanism.
Due to French fries rolling in case is rolled, path is short, the fritter for easily being formed, and is mingled with the mashed potatoes needs of fritter by larger effect
Power, could squeeze through from screen pack, and this is larger for the load of motor, and motor is easy to often in overload
It is damaged.
Authorization Notice No. discloses a kind of use that can reduce motor load for the patent document of CN 205288633U
In the breaker of curing potato.The device includes cylindrical shell, and rotary shaft, one end of rotary shaft are provided with cylindrical shell
Motor is connected with, surface, the cylindrical shell of spiral-push plate, spiral-push plate and rotary shaft are provided with rotary shaft
Inner surface surround a spiral channel jointly, discharge outlet is provided with mud device processed, pre-cut is provided with spiral channel
Device is cut, precut device includes arranging the latticed knife battle array of multiple blade compositions in fixed border, fixed border, and potato exists
Along spiral channel move during can first touch latticed knife battle array, potato can cut after latticed knife battle array
Fritter is cut into, because potato is cut in advance fritter, is so just more prone to be made into mashed potato, what motor bore
Load is less, can greatly prolong the service life of motor.It is adapted in Potato ring rot bacteria technical field popularization and application.
Utility model content
The utility model provides a kind of integrated mashed potatoes processing unit (plant), and potato wedges passes through microwave sterilization, heat aging, spiral
Auger smashes mud transmission, sieves automatically and the aseptic closed continuous prodution of mashed potatoes is realized with the form such as sterile filling.
Integrated mashed potatoes processing unit (plant), it is described including the feeding mechanism being sequentially connected, heat aging mechanism and Zhi Ni mechanisms
Zhi Ni mechanisms are made up of horizontally disposed first auger being in series and the second auger being vertically arranged, the charging aperture of the first auger
Connect heat aging mechanism.
The feeding mechanism includes microwave sterilization case, and the discharging opening of microwave sterilization case connects the charging of heat aging mechanism
Mouthful.Preferably, the discharging opening of microwave sterilization case arranges the unidirectional blinds fence of stainless steel.
Feeding mechanism and heat aging in-house the first conveyer belt for being provided with transmission potato wedges.
, through feeding mechanism and heat aging mechanism, the motion of the first conveyer belt is by motor control for first conveyer belt
System.Enter on the first conveyer belt from the charging aperture of feeding mechanism through the potato wedges of cleaning, peeling, stripping and slicing pretreatment, the first transmission
Band transports potato wedges and reaches in microwave sterilization case, and conveyer belt stops transmission, and microwave treatment sterilizes to potato wedges.Sterilizing terminates, the
One transmission tape starting, conveying potato wedges enters into heat aging mechanism, and conveyer belt stops, and potato wedges is heat aging.Curing terminates, and first
Conveyer belt continues to start, and the potato wedges of curing is entered in Zhi Ni mechanisms.The sustainable sample introduction of charging aperture, fortune of the potato wedges in the first conveyer belt
Complete to sterilize and cure during dynamic.
Conveyer belt is stainless steel wire side, on the one hand plays a part of draining, on the other hand because metal high temperature resistant can be made
For the support container in potato wedges maturing process.Conveyer belt lower section be provided with Storage water tank, the water under oozing on conveyer belt can stream enter Storage water tank
In, the drainpipe that the water in Storage water tank can pass through to be attached thereto is discharged.
Preferably, heat aging mechanism is using microwave heating or the heat aging mode of steam.
The discharging opening of the heat aging mechanism is provided with unidirectional blinds fence.Unidirectional blinds fence ensures the potato wedges of curing only
Can advance from a direction, it is to avoid potato wedges is pushed back.
The helical blade of the first auger drives the potato wedges of curing to enter mud process processed in rotation process, while using spiral
The shearing force of blade carries out mixing and smashes mud, while push material advancing forward.Auger is longer, and the stroke that material is sheared is longer,
More it is readily obtained the mashed potatoes of uniform and smooth.
The discharging opening of the first auger is connected with the top of the second auger.In the second half of auger, mashed potatoes are finer and smoother, to auger
The resistance of blade is bigger, therefore, the second auger is vertical direction setting, makes mashed potatoes flow downward under gravity.
First auger and the second auger are single coil configuration, and blade is blade type.By the auger of Motor drive first and
The helical blade of the second auger is rotated.
The inwall of the first auger and the second auger is provided with several cleaning sprayers.Shower nozzle afterbody connects water by pipeline
Source, when mashed potatoes process finishing, opens cleaning sprayer, and auger inner chamber is cleaned.Cleaning can use cold water, it is also possible to use
Hot water.
The discharging opening of the second auger is connected with funnel, and the bottom of the funnel is provided with screen cloth.The rotation of second auger is constantly pushed away
Send mashed potatoes to enter funnel, mashed potatoes are squeezed through into screen cloth by pressure, make that mashed potatoes particle is less, mouthfeel is more careful.
Preferably, the bottom of the second auger is provided with external screw thread, funnel is provided with the interior spiral shell coordinated with the external screw thread
Line.Second auger is coordinated with funnel by screw thread to be realized detachably, in order to the cleaning and sterilization of screen portion.
The funnel is installed in sterile filling room, funnel lower section be provided with accept mashed potatoes the second conveyer belt, described second
Conveyer belt is through the corresponding both sides in sterile filling room.
The bottom of the funnel is provided with the switch of control mashed potatoes discharging, and the switch is controlled by timing controller.
Second conveyer belt transmits mashed potatoes container and passes through from funnel lower section, and its transmission frequency is engaged with funnel switch effect,
When empty is sent to funnel discharging opening, the second conveyer belt stops, and funnel switch is opened, and mashed potatoes are extruded from discharging opening；Pass through
Discharging time control filling amount is set, and when filling end, funnel switch receives timing controller instruction and closes discharging opening, and second passes
Send band to start transmission, the container for having filled mashed potatoes is passed to into next working position, while drive next empty to enter funnel going out
Material mouth.The mashed potatoes container is metal can, carton or packaging bag.
The beneficial effect that the utility model possesses：
(1) the integrated device of the utility model, from potato wedges be fed to mashed potatoes discharging it is filling realize it is aseptic it is closed automatically
Metaplasia is produced, and apparatus structure is simple, it is adaptable to plant produced；This device is conceived to the pure natural no added mashed potatoes of production, it is adaptable to
The preparation of the vegetable and fruit mud such as potato, pumpkin, Chinese yam, taro.
(2) the utility model is increased using horizontally disposed first auger being in series and the second auger being vertically arranged
The stroke that potato wedges is sheared, is conducive to obtaining the mashed potatoes of uniform and smooth.
(3) this device to go out funnel detachable, facilitate the cleaning and sterilization of equipment.
Description of the drawings
Fig. 1 is the structural representation of the utility model device.
Specific embodiment
With reference to embodiment and accompanying drawing, the utility model is described in further detail, but following embodiments are only this practicality
New preferred embodiment, and it is not all.Based on the embodiment in embodiment, those skilled in the art are not making creation
Property work on the premise of obtain other embodiments, belong to protection domain of the present utility model.
As shown in figure 1, the utility model integration mashed potatoes processing unit (plant), ripe including the feeding mechanism 1, heating being sequentially connected
Change mechanism 2, Zhi Ni mechanisms 3 and sterile filling room 4.
The first conveyer belt 5 of transmission potato wedges is provided with inside feeding mechanism 1 and heat aging mechanism 2, its transmission is electric by first
Machine is controlled.First conveyer belt 5 is stainless steel wire side, on the one hand plays a part of draining, on the other hand because metal high temperature resistant can
Using as the support container in potato wedges maturing process.
Feeding mechanism 1 includes feed hopper 11 and microwave sterilization case 12, through the potato wedges of the pretreatments such as cleaning, peeling, stripping and slicing
Enter from feed hopper 11 on first conveyer belt 5, the first conveyer belt 5 transports potato wedges and reaches in microwave sterilization case 12, now transmits
With out of service, microwave sterilization case 12 is opened carries out microwave sterilization process to potato wedges.Sterilizing terminates, and the first conveyer belt 5 starts, defeated
Potato wedges is sent to enter heat aging mechanism 2.Storage water tank (not indicating in figure) is provided with positioned at the lower section of the first conveyer belt 5, it is pretreated
Potato wedges ooze under water can stream enter in Storage water tank, the water in Storage water tank can pass through the drainpipe that is attached thereto and discharge.
Heat aging mechanism 2 includes boiling case 21 and heater 22, charging aperture and the microwave sterilization case 12 of boiling case 21
Discharging opening connection.Heater 22 is fixed on the bottom of boiling case 21, and the bottom of boiling case is provided with tank, the first conveyer belt 5
In tank top, heater 22 carries out heating to the water in tank and produces steam, and then the potato wedges on the first conveyer belt 5 is entered
Row is heat aging.Curing terminates, and the first conveyer belt 5 continues to start, and the potato wedges of curing is entered in Zhi Ni mechanisms 3.
Zhi Ni mechanisms 3 are made up of horizontally disposed first auger 31 being in series and the second auger 32 being vertically arranged, the
One auger 31 and the second auger 32 are by its rotation of Motor drive.
The charging aperture connection boiling case 21 of the first auger 31.The discharging opening of boiling case 21 is provided with unidirectional blinds fence 6.Unidirectionally
Blinds fence ensures that the potato wedges of curing can only advance from a direction, it is to avoid potato wedges is pushed back.
The helical blade of the first auger 31 drives the potato wedges of curing to enter mud process processed in rotation process, while using spiral shell
The shearing force of vane piece carries out mixing and smashes mud, while push material advancing forward.The discharging opening connection second of the first auger 31 is twisted
The top of dragon 32, the second auger 32 is vertical direction setting, makes mashed potatoes flow downward under gravity.
First auger 31 and the second auger 32 are single coil configuration, and blade is blade type.
The inwall of the first auger 31 and the second auger 32 is provided with several cleaning sprayers 7.Shower nozzle afterbody is connected by pipeline
Water receiving source, when mashed potatoes process finishing, opens cleaning sprayer, and auger inner chamber is cleaned.
The discharging opening of the second auger 32 is connected with funnel 8, and the bottom of the second auger 32 is provided with external screw thread, and the top of funnel 8 sets
There is the internal thread coordinated with the external screw thread, coordinate both to realize by screw thread detachable.
The bottom of funnel 8 is provided with screen cloth 81.Second auger 32 rotates and constantly push mashed potatoes into funnel 8, can by pressure
Mashed potatoes are squeezed through into screen cloth 81, makes that mashed potatoes particle is less, mouthfeel is more careful.
Funnel 8 is installed in sterile filling room 4, and the lower section of funnel 8 is provided with the second conveyer belt 9 for accepting mashed potatoes, the second transmission
Band 9 is through the corresponding both sides in sterile filling room 8.The bottom of funnel 8 is provided with the switch of control mashed potatoes discharging, and the switch is controlled
(do not indicate in figure) in timing controller.
Second conveyer belt 9 is provided with equidistant container standing groove, and empty is placed in standing groove and is passed by the second conveyer belt 9
The dynamic lower section from funnel 8 is passed through, and by the second motor control, its motion frequency is acted on funnel switch for the transmission of the second conveyer belt 9
It is engaged, when empty is sent to funnel discharging opening, the second conveyer belt 9 stops transmission, and funnel switch is opened, and mashed potatoes are from discharging opening
It is extruded.Filling amount is controlled by arranging discharging time, funnel switch receives timing controller instruction and closes discharging opening, and second passes
Send band 9 to start transmission, the container for having filled mashed potatoes is passed to into next working position, while driving next empty to go out into funnel
Material mouth.
The integrated device of the utility model, is fed to mashed potatoes discharging and filling realizes aseptic closed automatic metaplasia from potato wedges
Produce, apparatus structure is simple, it is adaptable to plant produced.
Claims (10)
1. a kind of integrated mashed potatoes processing unit (plant), including the feeding mechanism being sequentially connected, heat aging mechanism and Zhi Ni mechanisms, its
It is characterised by, the Zhi Ni mechanisms are made up of horizontally disposed first auger being in series and the second auger being vertically arranged, the
The charging aperture of one auger connects heat aging mechanism.
2. integration mashed potatoes processing unit (plant) as claimed in claim 1, it is characterised in that the feeding mechanism includes microwave sterilization
Case, the discharging opening of microwave sterilization case connects the charging aperture of heat aging mechanism.
3. integration mashed potatoes processing unit (plant) as claimed in claim 2, it is characterised in that in feeding mechanism and heat aging mechanism
Portion is provided with the first conveyer belt of transmission potato wedges.
4. integration mashed potatoes processing unit (plant) as claimed in claim 1, it is characterised in that the discharging opening of the heat aging mechanism
It is provided with unidirectional blinds fence.
5. integration mashed potatoes processing unit (plant) as claimed in claim 1, it is characterised in that first auger and the second auger are
Single coil configuration, blade is blade type.
6. integration mashed potatoes processing unit (plant) as claimed in claim 1, it is characterised in that the inwall of the first auger and the second auger
It is provided with several cleaning sprayers.
7. integration mashed potatoes processing unit (plant) as claimed in claim 1, it is characterised in that the discharging opening of the second auger is connected with Lou
Bucket, the bottom of the funnel is provided with screen cloth.
8. integration mashed potatoes processing unit (plant) as claimed in claim 7, it is characterised in that the bottom of the second auger is provided with outer spiral shell
Line, funnel is provided with the internal thread coordinated with the external screw thread.
9. integration mashed potatoes processing unit (plant) as claimed in claim 7, it is characterised in that the funnel is installed on sterile filling room
Interior, funnel lower section is provided with the second conveyer belt for accepting mashed potatoes, and second conveyer belt is through the corresponding both sides in sterile filling room.
10. integration mashed potatoes processing unit (plant) as claimed in claim 7, it is characterised in that the bottom of the funnel is provided with control
The switch of mashed potatoes discharging, the switch is controlled by timing controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620754858.1U CN206150386U (en) | 2016-07-14 | 2016-07-14 | Integration mashed potatoes processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620754858.1U CN206150386U (en) | 2016-07-14 | 2016-07-14 | Integration mashed potatoes processingequipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206150386U true CN206150386U (en) | 2017-05-10 |
Family
ID=58647313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620754858.1U Active CN206150386U (en) | 2016-07-14 | 2016-07-14 | Integration mashed potatoes processingequipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206150386U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107411587A (en) * | 2017-08-12 | 2017-12-01 | 宁德职业技术学院 | A kind of children eat purple mashed potato producing device |
| CN110089706A (en) * | 2019-05-07 | 2019-08-06 | 中国农业科学院农产品加工研究所 | It is used to prepare the device and method of mashed potato |
| CN111493296A (en) * | 2020-04-27 | 2020-08-07 | 福建浦城县三叶食品有限公司 | Fruit paste production equipment |
-
2016
- 2016-07-14 CN CN201620754858.1U patent/CN206150386U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107411587A (en) * | 2017-08-12 | 2017-12-01 | 宁德职业技术学院 | A kind of children eat purple mashed potato producing device |
| CN110089706A (en) * | 2019-05-07 | 2019-08-06 | 中国农业科学院农产品加工研究所 | It is used to prepare the device and method of mashed potato |
| CN110089706B (en) * | 2019-05-07 | 2022-12-27 | 中国农业科学院农产品加工研究所 | Device and method for preparing mashed potatoes |
| CN111493296A (en) * | 2020-04-27 | 2020-08-07 | 福建浦城县三叶食品有限公司 | Fruit paste production equipment |
| CN111493296B (en) * | 2020-04-27 | 2022-12-23 | 福建浦城县三叶食品有限公司 | Fruit puree production equipment |
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