CN206143294U - Device is smelted to titanium alloy - Google Patents
Device is smelted to titanium alloy Download PDFInfo
- Publication number
- CN206143294U CN206143294U CN201621096535.4U CN201621096535U CN206143294U CN 206143294 U CN206143294 U CN 206143294U CN 201621096535 U CN201621096535 U CN 201621096535U CN 206143294 U CN206143294 U CN 206143294U
- Authority
- CN
- China
- Prior art keywords
- crucible
- alloy
- smelting furnace
- titanium
- conveyance conduit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 29
- 238000003723 Smelting Methods 0.000 claims abstract description 58
- 239000000956 alloy Substances 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 29
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000005242 forging Methods 0.000 claims abstract description 11
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 35
- 239000010936 titanium Substances 0.000 claims description 32
- 229910052719 titanium Inorganic materials 0.000 claims description 31
- 229910000838 Al alloy Inorganic materials 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 2
- 229910052571 earthenware Inorganic materials 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 241001062472 Stokellia anisodon Species 0.000 abstract 1
- 238000002844 melting Methods 0.000 description 16
- 230000008018 melting Effects 0.000 description 16
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910000612 Sm alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005247 gettering Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002887 superconductor Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model relates to a reduce the technique of smelting of energy consumption, disclose a device is smelted to titanium alloy, including smelting furnace, titaniferous solution pipeline, alloy smelting furnace, alloy liquid pipeline and finished product forging press, the smelting furnace includes the crucible and sets up in the water -cooling circulation system in the crucible outside that the top of crucible sets up a dog -house, and the bottom of crucible sets up a discharge gate, and the discharge gate is connected with titaniferous solution pipeline's input, and titaniferous solution pipeline's output is connected with the top dog -house of alloy smelting furnace, and the output is connected with alloy liquid pipeline's input with the bottom discharge mouth of alloy smelting furnace, and the input of finished product forging press is connected to alloy liquid pipeline's output. The utility model discloses reduce the energy consumption, improve the security performance of product, set up the rabbling mechanism in the alloy smelting furnace, can the intensive mixing, smelt with higher speed, improve product quality.
Description
Technical field
The utility model is related to the smelting apparatus of reducing energy consumption, more particularly to a kind of titanium alloy smelting device.
Background technology
Titanium is a kind of important structural metal for growing up the 1950's, and titanium alloy is because high, anti-corrosion with intensity
The features such as property is good, heat resistance is high and be widely used in every field.In the world many countries all recognize the weight of titanium alloy material
The property wanted, researchs and develops to it in succession, and is applied.Titanium alloy is mainly used in making aircraft engine compressor
Part, is secondly the structural member of rocket, guided missile and high-speed aircraft.
Titanium and titanium alloy are little with its proportion, and plasticity is good, and specific strength and heat resistance are high, and low temperature performance well, corrosion resistance is excellent,
And have the superior performance such as good affinity with tissue, become one of most important engineering material.Recent decades with
Come, as the effect increasingly increased of the development of technology, titanium and titanium alloy is important, in departments such as space flight, aviation, navigations, they are to produce
Basic material, the critical material of industry development, in industries such as chemical industry, petrochemical industry, medical treatment, machineries, they also play an important role.The whole world
The yield of titanium sponge is increased sharply to 16.64 ten thousand tons at nineteen forty-seven only 2 tons to when 2007.Now, titanium and titanium alloy are used in a large number
In the housing for making guided missile, rocket, the spacecraft such as airship, the housing of aircraft, wing and engine blade, steamer, warship, submarine
Housing, sea water desalinating unit, chemical reactor, pipeline, container, artificial teeth, bone, joint, clamping plate, and instrument, essence
Close machinery, golf club, spectacle-frame, clock and watch, jewellery and ornament.Additionally, titanium is additionally operable to make superconductor, storage hydrogen material
The important functional material such as material, gettering material, piezoelectric and marmem.
But, titanium can occur fierce reaction with many elements such as oxygen, nitrogen, carbon at high temperature, and this is titanium and titanium alloy
Smelting zone carrys out exceptional hardship --- almost can be used without a kind of conventional crucible.Therefore, melting titanium and titanium alloy is each
The vacuum consumable electrode arc furnace of kind of means --- melting titanium sponge, the vacuum cooling-shell furnace of casting titanium casting, the grade of smelting titanium alloy from
Sub- cold hearth, etc., they will use water jacketed copper crucible.At present, although these technologies are quite ripe, they are still
So there are some shortcomings, such as complex process, apparatus expensive, production cost height, etc..By taking non-consumable arc furnace as an example, it needs
First titanium sponge and alloy material are mixed and are pressed into rod, and they are welded growth rod, then long rod is installed on equipment as
Electrode, then forms electric arc by the bath surface-discharge in electrode and copper crucible, and the tip formation drop for making electrode enters molten
Pond, the titanium liquid of bath bottom solidifies under the cooling effect of crucible, until electrode all fuses into bath and forms titanium ingot.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, there is provided a kind of titanium alloy smelting device, improves molten
Refining efficiency and properties of product, reducing energy consumption.
In order to achieve the above object, the technical solution adopted in the utility model is：
A kind of titanium alloy smelting device, including smelting furnace, titanium liquid conveyance conduit, alloy smelting furnace, aluminium alloy conveyance conduit
And finished product forging press；Smelting furnace includes crucible and the water-cooling circulating system being arranged on the outside of crucible, and the top of crucible arranges one and throws
Material mouth, the bottom of crucible arranges a discharging opening, and discharging opening is connected with the input of titanium liquid conveyance conduit, titanium liquid conveyance conduit it is defeated
Go out end to be connected with the top dog-house of alloy smelting furnace, bottom discharge mouth and the aluminium alloy delivery pipe of output end and alloy smelting furnace
The input connection in road, the output end of aluminium alloy conveyance conduit connects the input of finished product forging press.
Used as preferred embodiment of the present utility model, water-cooling circulating system described in the utility model includes being arranged at outside crucible
The water cooling tube of side, water cooling tube uniform welding is arranged at the bottom side of crucible, water cooling tube in the outside of crucible, the import of water cooling tube
Outlet be arranged at the top side of crucible.
Used as preferred embodiment of the present utility model, the top of crucible described in the utility model arranges a thermocouple.
Used as preferred embodiment of the present utility model, the bottom of alloy smelting furnace described in the utility model is fixedly installed one and stirs
Mechanism is mixed, rabbling mechanism includes stirring rod and the propeller being fixed in stirring rod.
Used as preferred embodiment of the present utility model, the furnace wall of alloy smelting furnace described in the utility model is set to appearance
Put and arrange in the furnace wall in chamber, the accommodating cavity heat-insulation layer.
Used as preferred embodiment of the present utility model, heat-insulation layer described in the utility model is made up of heat preserving and insulating material.
As preferred embodiment of the present utility model, electric pump one is set on titanium liquid conveyance conduit described in the utility model.
As preferred embodiment of the present utility model, electric pump two is set on aluminium alloy conveyance conduit described in the utility model.
Compared with prior art, the beneficial effects of the utility model are：The forging and stamping of smelting furnace, alloy smelting furnace and finished product are set
Machine, preferably can carry out arranging crucible in melting, and smelting furnace to titanium alloy, and crucible outside arranges water-cooling circulating system, energy
The temperature of crucible outer wall is enough reduced, potential safety hazard is reduced, thermocouple is set in crucible top, can in time grasp crucible temperature feelings
Condition, so as to adjust the heating-up temperature of crucible, reducing energy consumption improves the security performance of product；Mixer is set in alloy smelting furnace
Structure, can be sufficiently mixed, and accelerate melting, improve product quality.
Description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is smelting furnace structural representation of the present utility model.
Specific embodiment
It is described in detail referring to the drawings with reference to embodiment, to enter to technical characteristic of the present utility model and advantage
Row deeper into annotation.
Overall structure diagram of the present utility model as shown in Figure 1, 2, a kind of titanium alloy smelting device, including smelting furnace 1,
Titanium liquid conveyance conduit 2, electric pump 1 (being arranged on titanium liquid conveyance conduit 2), alloy smelting furnace 4, aluminium alloy conveyance conduit 5, electric pump
26 (being arranged on aluminium alloy conveyance conduit 5) and finished product forging press 7；Smelting furnace 1 includes crucible 11 and is arranged at the outside of crucible 11
Water-cooling circulating system 12, the top of crucible 11 arranges a dog-house 13, and the bottom of crucible 11 arranges a discharging opening 14, discharging opening
14 are connected with the input of titanium liquid conveyance conduit 2, the output end of titanium liquid conveyance conduit 2 and the top dog-house of alloy smelting furnace 4
Connection, output end is connected with the bottom discharge mouth of alloy smelting furnace 4 with the input of aluminium alloy conveyance conduit 5, aluminium alloy conveying
The input of the output end connection finished product forging press 7 of pipeline 5.As shown in figure 1, smelting furnace 1 carries out melting to titanium first, it is smelted into
Titanium solution, titanium liquid conveyance conduit 2 is entered after the completion of melting in the presence of electric pump 1 via discharging opening 14, is conveyed by titanium liquid
Pipeline 2 carries out melting into alloy smelting furnace 4, and alloy material is put in the process, and stirring is smelted, and aluminium alloy melting is completed
Afterwards, aluminium alloy conveyance conduit 5 is entered in the presence of electric pump 26, the output end of aluminium alloy conveyance conduit 5 enters finished product forging press
7 are cast, and complete the making of titanium alloy.When the temperature of smelting furnace 1 is too high, water-cooling circulating system is opened, or be kept on all
Water-cooling circulating system, is intake by the bottom of crucible 11, and the top water outlet of crucible 11 is constantly recycled into cold water, reduces the temperature of crucible 11
Degree, prevents blast, improves security performance.
As shown in Fig. 2 water-cooling circulating system described in the utility model 12 includes being arranged at the water cooling tube in the outside of crucible 11, water
In the outside of crucible 11, the import of water cooling tube is arranged at the bottom side of crucible 11 to cold pipe uniform welding, and the outlet of water cooling tube sets
It is placed in the top side of crucible 11.Water-cooling circulating system 12 is flowed to just with the titanium liquid of crucible 11 conversely, reverse water-cooled, strengthens water
Cold effect.The top of the crucible 11 arranges a thermocouple, and thermocouple can be with the temperature of real-time detection crucible 11, when crucible 11
When temperature is too high, strengthen the flowing velocity and flow of water-cooling circulating system 12, in time cooling, when the temperature is low, can close
Water-cooling circulating system 12, when required, then opens water-cooling circulating system 12, with certain flexibility, reducing energy consumption.
In order to the bottom for accelerating the smelting efficiency of alloy smelting furnace 4, alloy smelting furnace described in the utility model 4 is fixedly installed
One rabbling mechanism 42, rabbling mechanism 42 includes stirring rod and the propeller being fixed in stirring rod.Can be added by stirring
Fast thawing is refined and dissolved, and improves speed of melting.While in order to ensure Smelting Effect, the stove of alloy smelting furnace described in the utility model 4
Wall is set to arrange heat-insulation layer 41 in the furnace wall with accommodating cavity, the accommodating cavity, and the heat-insulation layer 41 is by heat preserving and insulating material
Make, for example can for silicate heat-protective coatings, ceramic thermal insulation material, glue powder polyphenyl particle, steel wire adopt cement-foam panel,
Hard-foam polyurethane warming plate, cement board, A level inorganic fireproof thermal-insulation mortars, certainly, the utility model is not limited to this, its
He can reach same heat insulation effect.
Operation principle of the present utility model is as follows：The dog-house 13 of the titanium material input crucible of melting is needed, smelting furnace 1
First melting is carried out to titanium in crucible 11, titanium solution is smelted into, via discharging opening 14 in the presence of electric pump 1 after the completion of melting
Into titanium liquid conveyance conduit 2, melting is carried out into alloy smelting furnace 4 by titanium liquid conveyance conduit 2, alloy is put in the process
Material, rabbling mechanism 42 includes stirring rod and the propeller that is fixed in stirring rod, by stirring can speed up melting and
Dissolving, improves speed of melting.After the completion of aluminium alloy melting, aluminium alloy conveyance conduit 5, alloy are entered in the presence of electric pump 26
The output end of liquid conveyance conduit 5 is cast into finished product forging press 7, completes the making of titanium alloy.Thermocouple can be examined in real time
The temperature of crucible 11 is surveyed, when the temperature of smelting furnace 1 is too high, water-cooling circulating system is opened, or is kept on all water-cooling circulating system,
Intake by the bottom of crucible 11, the top water outlet of crucible 11 is constantly recycled into cold water, reduces the temperature of crucible 11, prevents blast, carries
High safety performance.
Clear, complete description is carried out to the utility model by the technical scheme in above example, it is clear that described
Embodiment be the utility model part embodiment, rather than the embodiment of whole.Based on the enforcement in the utility model
Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made is belonged to
The scope of the utility model protection.
Claims (8)
1. a kind of titanium alloy smelting device, it is characterised in that：Including smelting furnace (1), titanium liquid conveyance conduit (2), alloy smelting furnace
(4), aluminium alloy conveyance conduit (5) and finished product forging press (7)；Smelting furnace (1) is including crucible (11) and is arranged at crucible (11) outward
The water-cooling circulating system (12) of side, the top of crucible (11) arranges a dog-house (13), and the bottom of crucible (11) arranges one and discharges
Mouth (14), discharging opening (14) is connected with the input of titanium liquid conveyance conduit (2), the output end and alloy of titanium liquid conveyance conduit (2)
The bottom discharge mouth and aluminium alloy conveyance conduit of the top dog-house connection of smelting furnace (4), output end and alloy smelting furnace (4)
(5) input connection, the input of output end connection finished product forging press (7) of aluminium alloy conveyance conduit (5).
2. titanium alloy smelting device according to claim 1, it is characterised in that：The water-cooling circulating system (12) is including setting
The water cooling tube being placed on the outside of crucible (11), water cooling tube uniform welding is arranged at earthenware in the outside of crucible (11), the import of water cooling tube
The bottom side of crucible (11), the outlet of water cooling tube is arranged at the top side of crucible (11).
3. titanium alloy smelting device according to claim 2, it is characterised in that：It is hot that the top of the crucible (11) arranges one
Galvanic couple.
4. titanium alloy smelting device according to claim 1, it is characterised in that：The bottom of the alloy smelting furnace (4) is consolidated
One rabbling mechanism (42) is set surely, and rabbling mechanism (42) includes stirring rod and the propeller being fixed in stirring rod.
5. titanium alloy smelting device according to claim 4, it is characterised in that：The furnace wall of the alloy smelting furnace (4) sets
It is set in the furnace wall with accommodating cavity, the accommodating cavity and heat-insulation layer (41) is set.
6. titanium alloy smelting device according to claim 5, it is characterised in that：The heat-insulation layer (41) is by insulation material
Material is made.
7. titanium alloy smelting device according to claim 1, it is characterised in that：Arrange on the titanium liquid conveyance conduit (2)
Electric pump one (3).
8. titanium alloy smelting device according to claim 1, it is characterised in that：Set on the aluminium alloy conveyance conduit (5)
Put electric pump two (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621096535.4U CN206143294U (en) | 2016-09-30 | 2016-09-30 | Device is smelted to titanium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621096535.4U CN206143294U (en) | 2016-09-30 | 2016-09-30 | Device is smelted to titanium alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206143294U true CN206143294U (en) | 2017-05-03 |
Family
ID=58621330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621096535.4U Expired - Fee Related CN206143294U (en) | 2016-09-30 | 2016-09-30 | Device is smelted to titanium alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206143294U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112551257A (en) * | 2020-10-27 | 2021-03-26 | 佛山市三水凤铝铝业有限公司 | Titanium wire conveying device |
-
2016
- 2016-09-30 CN CN201621096535.4U patent/CN206143294U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112551257A (en) * | 2020-10-27 | 2021-03-26 | 佛山市三水凤铝铝业有限公司 | Titanium wire conveying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170503 |