CN206140586U - Compound pipe cutting machine is moulded to steel - Google Patents
Compound pipe cutting machine is moulded to steel Download PDFInfo
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- CN206140586U CN206140586U CN201621109874.1U CN201621109874U CN206140586U CN 206140586 U CN206140586 U CN 206140586U CN 201621109874 U CN201621109874 U CN 201621109874U CN 206140586 U CN206140586 U CN 206140586U
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- inductive switch
- walking
- electric cabinet
- steel
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Abstract
The utility model provides a compound pipe cutting machine is moulded to steel through setting up the band saw cutting machine, can overcome the defect that traditional annular saw cutting cutting speed is high, the saw bit wearing and tearing are fast, the product percent of pass is low, does not need big power motor and alloy saw blade, has energy -efficient advantage, can reduce the saw bit wearing and tearing simultaneously under high speed cutting's prerequisite to improve the product percent of pass, be particularly useful for polyolefin pipe's high speed cutting, through setting up the electric cabinet, high -order inductive switch and low level inductive switch, and walking end of a period position sensing switch, walking extreme position inductive switch, initial point inductive switch, but the lift of automatic adjustment band saw cutting machine and the feed frequency of belt, thereby realize automatic feeding and automatic cutout, make into behind this compound pipe cutting machine is moulded to steel, originally the steel is moulded tubular product and is rolled off the production line the terminal surface qualification rate and be 80%, present steel is moulded tubular product and is rolled off the production line the qualification rate promotion to about 95%, and about former alloy saw blade was in the life -span 20 hours, the shipside delivery rose to more than 150 hours.
Description
Technical field
This utility model is related to pipe cutting equipment field, more particularly to a kind of steel-plastic composite pipe cutting machine.
Background technology
Polyolefin steel modeling tubing high-speed production has improve production efficiency, energy-saving, saving production cost etc. many excellent
Point.Therefore, the speed of production of production line is improved, pipe workpiece quality is ensured, it is each steel modeling tubing production to maximize utilization rate of equipment and installations
The direction of producer's primary study.The speed of production of production line is faster, and the requirement to on-line synchronous diced system is higher, conventionally employed
Annular saw cutting, on the one hand need higher cutting speed to ensure saw cut torque, so as to need the quenching of adequate thickness
To ensure its rigidity, on the other hand thicker steel modeling pipe notch causes bigger Cutting Drag to sawtooth again, cause it is actually used in
The abrasion of saw blade is exceedingly fast, and tubing cutting end face is uneven, the inferior phenomenon of the inadequate high cost of perpendicularity.Therefore, do not increasing
On the premise of synchronous walking distance, design a kind of efficient steel-plastic composite steel and mould pipe cutting machine, be the skill of current urgent need to resolve
Art problem.
Utility model content
In view of this, the utility model proposes a kind of energy-efficient, steel-plastic composite pipe cutting that cutting qualification rate is high
Machine.
What the technical solution of the utility model was realized in：A kind of steel-plastic composite pipe cutting machine, including Linear Driving
Belt, slide plate, guide rail, band-saw machine, motor, clamping device and cylinder, slide plate is nested on horizontally disposed guide rail
And be connected with Linear Driving belt transmission, motor is connected with Linear Driving belt transmission, and clamping device is fixedly installed on cunning
On plate and fixed tubing, band-saw machine one end is connected with skateboard-axis, the other end and cylinder are hinged, and cylinder is hinged with slide plate.
On the basis of above technical scheme, it is preferred that also open including electric cabinet, high-order inductive switch and low level sensing
Close, electric cabinet is connected respectively with high-order inductive switch, low level inductive switch and air cylinder signal, wherein,
Low level inductive switch, the lowest order information for sensing band-saw machine arrival setting concurrently supplies gas cylinder enabling signal to electricity
Control case；
High-order inductive switch, the highest order information for sensing band-saw machine arrival setting concurrently supplies gas cylinder stop signal to electricity
Control case；
Electric cabinet, cylinder elongation is controlled when cylinder enabling signal is received, and is closed down when cylinder stop signal is received
Cylinder.
It is further preferred that also including walking ultimate position inductive switch, the walking pole being connected with electric cabinet signal respectively
Extreme position inductive switch, origin inductive switch, wherein,
Origin inductive switch, senses slide plate walking to the information of the origin position of setting and sends reverse signal to automatically controlled
Case；
Walking ultimate position inductive switch, sense slide plate walking to setting walking ultimate position information and transmission just/
Reverse signal is to electric cabinet；
Walking extreme position inductive switch, senses slide plate walking to the information of the extreme position of setting and sends stop signal
To electric cabinet；
Electric cabinet, is connected with motor signal, and positive/negative turn of motor is controlled when positive/negative rotaring signal is received,
Control motor is out of service when receiving stop signal.
On the basis of above technical scheme, it is preferred that it is 0.5～3m that the length of the guide rail deducts the length of slide plate,
The maximum line velocity of Linear Driving belt is 0.5～8m/min.
Steel-plastic composite pipe cutting machine of the present utility model has the advantages that relative to prior art：
(1) by arranging band-saw machine, can overcome that traditional round saw cut cutting speed is high, blade wear is fast, product is closed
The low defect of lattice rate, it is not necessary to heavy-duty motor and alloy saw blade, have the advantages that it is energy-efficient, can be in the premise of high-speed cutting
Under, while reducing blade wear, and conforming product rate is improved, it is particularly suited for the high-speed cutting of polyolefin pipe；
(2) opened by setting electric cabinet, high-order inductive switch and low level inductive switch, and the sensing of walking ultimate position
Close, walking extreme position inductive switch, origin inductive switch, can adjust automatically band-saw machine lifting and the feed of belt
Frequency, so as to realize automatic charging and surface trimming, after being transformed into the steel-plastic composite pipe cutting machine, script steel modeling tubing is offline
End face qualification rate is 80%, and present steel moulds the offline qualification rate of tubing and is promoted to 95% or so, and the former alloy saw blade life-span is 20 little
When or so, now it is promoted to more than 150 hours.
Description of the drawings
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment
Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, in the premise for not paying creative work
Under, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is the whole machine face figure of this utility model steel-plastic composite pipe cutting machine；
Fig. 2 is the cut-away view of this utility model steel-plastic composite pipe cutting machine；
Fig. 3 is the annexation schematic diagram of this utility model steel-plastic composite pipe cutting machine.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, to the technical scheme in this utility model embodiment
It is clearly and completely described, it is clear that described embodiment is only a part of embodiment of this utility model, and not
It is whole embodiments.Based on the embodiment in this utility model, those of ordinary skill in the art are not making creation
Property work under the premise of the every other embodiment that obtained, belong to the scope of this utility model protection.
With reference to Fig. 1, with reference to Fig. 2, steel-plastic composite pipe cutting machine of the present utility model, including Linear Driving belt 1, slide plate
2nd, guide rail 3, band-saw machine 4, motor 5, clamping device 6 and cylinder 7.
Used as alarm component of the present utility model, motor 5 is connected with horizontally disposed Linear Driving belt 1.
Specifically, can be connected with Linear Driving belt 1 in the two ends of linear driving belt 1 nesting belt pulley and tensioning wheel, belt pulley.
Slide plate 2, as walking mechanism, carries band-saw machine 4, clamping device 6 and the linear reciprocation of cylinder 7, so as to
Cutting is circulated to tubing S.The nesting of slide plate 2 is connected on guides 3 and with Linear Driving belt 1.Due to the length of guide rail 3
And the restriction of load, total synchronous walking length cannot be more than 2 meters, for the steel of high-speed production moulds tubing, such as dn25*S3.2 specifications
PPR steel moulds tubing, and when speed of production reaches more than 3m/min, the time that 2 meters of synchronous walking was no more than 40 seconds, then deducted slide plate
2 duty width and the descending sky of band-saw machine 4 are speeded the time, the no more than 30 seconds time of incising pipes S, correspondence dn25 specifications
The section of tubing and band-saw machine 41m/s linear velocity 0.65mm tooth pitches.On the depth of section of every 1mm, there can be 1500 times
Straight line saw cut, end face is very smooth, and cutting finishes the jack-up of rear band-saw machine 4 and returns steadily, has plenty of time.Specifically
, the maximum line velocity of Linear Driving belt 1 is 0.5～8m/min, and the length of the guide rail 3 deducts the length of slide plate 2, that is, has
Effect walking length, is 0.5～3m.Preferably, this utility model selects 1.5m, to guarantee after the completion of steel modeling tubing S cuttings, OK
To walk not yet reach walking ultimate position.Specifically, the cutting speed scope of band-saw machine 4 is 0.3～3m/s, it is preferable that
This utility model adopts 1m/s, to guarantee more smooth cutting effect and space of suitably walking.
Clamping device 6, is fixedly installed on slide plate 2, grips tubing S, with the linear reciprocation of slide plate 2, circulation
Tubing S is pulled out, is cut for cutting machine 4.Can adopt those skilled in the art will envision that any clamping device 6 for obtaining.
The one end of band-saw machine 4 is connected with the axle of slide plate 2, the other end and cylinder 7 are hinged, and cylinder 7 is hinged with slide plate 2.Thus,
When cylinder 7 extends, by jack-up, then under gravity, band-saw machine 4 falling to cut tubing S band-saw machine 4
Cut.Specifically, the 1-3 root damping buffer in parallel with cylinder 7 can be set with band-saw machine 4 in slide plate 2, so as to damping adjusting
Dynamics, and then adjust time and speed that band-saw machine 4 falls.Band-saw machine of the present utility model 4 cuts descending process
Any outside machine power need not be applied, free gravity balance reinforcing, speed straight line cutting with low speed low temperature, is stablized
Efficiently, the smooth advantage of lossless steel modeling end surfaces, section.
As control section of the present utility model, as shown in figure 3, also including electric cabinet 8, high-order inductive switch 9 and low level
Inductive switch 10, electric cabinet 8 is connected respectively with high-order inductive switch 9, low level inductive switch 10 and the signal of cylinder 7, wherein,
Low level inductive switch 10, senses band-saw machine 4 and reaches the lowest order information of setting and concurrently supply gas cylinder enabling signal
To electric cabinet 8；
High-order inductive switch 9, sense band-saw machine 4 reach setting highest order information concurrently supply gas cylinder stop signal to
Electric cabinet 8；
Electric cabinet 8, controls cylinder 7 and extends when cylinder enabling signal is received, and closes when cylinder stop signal is received
Stop the supple of gas or steam cylinder 7.
Thus, rising and falling for band-saw machine 4 can be automatically controlled.
It is furthermore preferred that also including walking ultimate position inductive switch 11, the walking limit being connected with the signal of electric cabinet 8 respectively
Location sensitive switch 12, origin inductive switch 13, wherein,
Origin inductive switch 13, senses the walking of slide plate 2 to the information of the origin position of setting and sends reverse signal to electricity
Control case 8；
Walking ultimate position inductive switch 11, senses the walking of slide plate 2 to the information of the walking ultimate position of setting and sends
Reverse signal is to electric cabinet 8；
Walking extreme position inductive switch 12, senses the walking of slide plate 2 to the information of the extreme position of setting and sends stopping
Signal is to electric cabinet 8；
Electric cabinet 8, is connected with the signal of motor 5, motor 5 is controlled when reverse signal is received and is inverted, and is connecing
Control motor 5 is out of service when receiving stop signal.
Thus, by limit can automatically control walking ultimate position inductive switch 11 and origin inductive switch 13 between away from
From, can effective control tubing Cutting Length.By arranging walking extreme position inductive switch 12, can prevent walking exceed away from
From protection equipment.
The workflow of steel-plastic composite pipe cutting machine of the present utility model is introduced briefly below：
Step one, after enabling signal is sent to, clamping device 6 clamps tubing S, while motor 5 drives Linear Driving skin
Band 1 drives tubing S to advance and is fed；
Step 2, cylinder 7 discharges, and band-saw machine 4 falls under gravity, and tubing S is cut, in band sawing
When cutting mill 4 reaches lowest order or slide plate 2 walking of setting to walking ultimate position, electric cabinet 8 controls cylinder 7 by band-saw machine
4 jack-up, band-saw machine 4 stops the rotation；
Step 3, when band-saw machine 4 reaches the highest order of setting, clamping device 6 loosens tubing S, and simultaneously electric cabinet 8 is controlled
Producing linear driving belt 1 is quickly inverted；
Step 4, when slide plate 2 is reversely walked to walking origin position, electric cabinet 8 controls linear driving belt 1 to be stopped, etc.
Treat next signal；
Repeat step one to four, so as to complete the multiple cutting to tubing S.
The foregoing is only better embodiment of the present utility model, not to limit this utility model, it is all
Within spirit of the present utility model and principle, any modification, equivalent substitution and improvements made etc. should be included in this practicality new
Within the protection domain of type.
Claims (4)
1. a kind of steel-plastic composite pipe cutting machine, including Linear Driving belt (1), slide plate (2), guide rail (3), band-saw machine
(4), motor (5), clamping device (6) and cylinder (7), it is characterised in that：Slide plate (2) is nested in horizontally disposed guide rail
(3) it is connected on and with Linear Driving belt (1), motor (5) is connected with Linear Driving belt (1), clamping machine
Structure (6) is fixedly installed on slide plate (2) and fixed tubing (S), and band-saw machine (4) one end is connected with slide plate (2) axle, the other end
It is hinged with cylinder (7), cylinder (7) is hinged with slide plate (2).
2. steel-plastic composite pipe cutting machine as claimed in claim 1, it is characterised in that：Also include electric cabinet (8), high-order sensing
Switch (9) and low level inductive switch (10), electric cabinet (8) is gentle with high-order inductive switch (9), low level inductive switch (10) respectively
Cylinder (7) signal connects, wherein,
Low level inductive switch (10), senses band-saw machine (4) and reaches the lowest order information of setting and concurrently supply gas cylinder enabling signal
Give electric cabinet (8)；
High-order inductive switch (9), sense band-saw machine (4) reach setting highest order information concurrently supply gas cylinder stop signal to
Electric cabinet (8)；
Electric cabinet (8), cylinder (7) elongation is controlled when cylinder enabling signal is received, and is closed when cylinder stop signal is received
Stop the supple of gas or steam cylinder (7).
3. steel-plastic composite pipe cutting machine as claimed in claim 2, it is characterised in that：Also include believing with electric cabinet (8) respectively
Number connection walking ultimate position inductive switch (11), walking extreme position inductive switch (12), origin inductive switch (13), its
In,
Origin inductive switch (13), sense slide plate (2) walking to set origin position information and send positive/negative rotaring signal to
Electric cabinet (8)；
Walking ultimate position inductive switch (11), senses slide plate (2) walking to the information of the walking ultimate position of setting and sends
Reverse signal gives electric cabinet (8)；
Walking extreme position inductive switch (12), senses slide plate (2) walking to the information of the extreme position of setting and sends stopping
Signal gives electric cabinet (8)；
Electric cabinet (8), is connected with motor (5) signal, motor (5) is controlled when positive/negative rotaring signal is received positive/negative
Turn, motor (5) is controlled when stop signal is received out of service.
4. steel-plastic composite pipe cutting machine as claimed in claim 1, it is characterised in that：The length of the guide rail (3) deducts cunning
The length of plate (2) is 0.5～3m, and the maximum line velocity of Linear Driving belt (1) is 0.5～8m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621109874.1U CN206140586U (en) | 2016-10-10 | 2016-10-10 | Compound pipe cutting machine is moulded to steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621109874.1U CN206140586U (en) | 2016-10-10 | 2016-10-10 | Compound pipe cutting machine is moulded to steel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206140586U true CN206140586U (en) | 2017-05-03 |
Family
ID=58620713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621109874.1U Active CN206140586U (en) | 2016-10-10 | 2016-10-10 | Compound pipe cutting machine is moulded to steel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206140586U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202156A (en) * | 2017-07-04 | 2019-01-15 | 杨清善 | A kind of Full-automatic round tube cutting machine |
| CN109551047A (en) * | 2018-10-30 | 2019-04-02 | 湖北兴欣科技股份有限公司 | Multiple enhancing steel-plastics composite pipe cutting method |
| CN112629912A (en) * | 2020-11-30 | 2021-04-09 | 武汉金牛经济发展有限公司 | Method for quickly slicing pipe fitting connector of steel-plastic composite pipe |
-
2016
- 2016-10-10 CN CN201621109874.1U patent/CN206140586U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202156A (en) * | 2017-07-04 | 2019-01-15 | 杨清善 | A kind of Full-automatic round tube cutting machine |
| CN109551047A (en) * | 2018-10-30 | 2019-04-02 | 湖北兴欣科技股份有限公司 | Multiple enhancing steel-plastics composite pipe cutting method |
| CN112629912A (en) * | 2020-11-30 | 2021-04-09 | 武汉金牛经济发展有限公司 | Method for quickly slicing pipe fitting connector of steel-plastic composite pipe |
| CN112629912B (en) * | 2020-11-30 | 2024-06-11 | 武汉金牛经济发展有限公司 | Rapid slicing method for steel-plastic composite pipe fitting connector |
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