CN206132644U - Checking machine constructs - Google Patents

Abstract

The utility model provides a checking machine constructs is applied to and produces quality control and test the sequencer, product quality control tests the sequencer and includes the sorting mechanism. Checking machine constructs includes glide slope, image device, treater, detection device and light source, detection device and light source respectively with treater electric connection. Image device including formation of image backplate, camera bracket and with treater electric connection takes the photograph camera, the glide slope is fixed in the formation of image backplate to downwardly extending extremely to one side the sorting mechanism, the light source install in the formation of image backplate faces the glide slope is located the position of formation of image backplate, camera bracket's one end with the formation of image backplate links to each other, the camera lens of taking the photograph camera faces the glide slope is located the formation of image backplate the position and be fixed in camera bracket's the other end.

Description

A kind of inspection body

Technical field

This utility model is related to the examination and test of products and sorting technique field, and in particular to one kind the examination and test of products is applied to The inspection body of classifier.

Background technology

Product detects using displacement transducer mostly in existing examination and test of products mechanism, and displacement transducer is only able to detect The size of product, it is impossible to detect the flaw in product appearance.For example slight crack, unfilled corner, speck etc. can only for flaw in product appearance By being manually visually identified, checkability is low and easy error.

Utility model content

In view of this, this utility model embodiment provides a kind of inspection body, can solve the problem that the problems referred to above.

To achieve these goals, this utility model embodiment is adopted the following technical scheme that：

A kind of inspection body, is applied to examination and test of products classifier, and the examination and test of products classifier includes sorting mechanism,

The inspection body include glide path, imaging device, processor, detection means and light source, the detection means and Light source is electrically connected with respectively with the processor；

The imaging device includes imaging backboard, shooting support and the video camera being electrically connected with the processor, institute State glide path and be fixed on the imaging backboard, and extend to the sorting mechanism obliquely；The light source is installed on the imaging Backboard simultaneously faces the position that the glide path is located at the imaging backboard；One end of the shooting support and the imaging backboard phase Even, the video camera is arranged at the other end of the shooting support, and the camera lens of the video camera faces the glide path and is located at The position of the imaging backboard.

Preferably, the glide path includes leading portion slideway and back segment slideway, and the back segment slideway includes the first slipsurface With the second slipsurface, first slipsurface is parallel with the slipsurface of the leading portion slideway, and slides less than the leading portion The slipsurface in road, second slipsurface is with plane-parallel and extends to the sorting mechanism.

Preferably, the central authorities of the imaging backboard offer opening, one end of the leading portion slideway and the back segment slideway One end extend respectively to the opening and form a fracture, the width of the fracture less than the opening width, the light The camera lens of source and video camera faces the fracture.

Preferably, the imaging backboard includes first surface and second surface, the opening through the first surface and Second surface；The imaging device includes two light sources, and two light sources are respectively arranged at the first surface and position In the both sides of the glide path, and face the fracture.

Preferably, the imaging backboard also includes enclosing side located at the first surface and second surface, and described first Surface, second surface and side are respectively arranged with a shooting support, and the video camera is multiple, multiple video cameras It is respectively arranged at the one end of each described shooting support away from the imaging backboard；

The shooting support for being arranged at the first surface and second surface extends in the opposite direction, is arranged at described first The camera lens of the video camera on the shooting support of surface and second surface faces the fracture；It is arranged at the shooting support of the side The lower section of the fracture is extended to, the camera lens for being arranged at the video camera of the shooting support faces the lower section of the fracture.

Preferably, the incision position is provided with voice collection device, and the voice collection device is electrical with the processor Connection.

Preferably, the detection means is Fibre Optical Sensor, and the Fibre Optical Sensor is electrically connected with the processor.

Preferably, the shooting support is L-type support.

Preferably, the width of the fracture is 25-30 millimeters.

Preferably, the height of first slipsurface is highly less 2 millimeters than the slipsurface of the leading portion slideway.

The inspection body that this utility model embodiment is provided is gathered the image information of product by video camera and is sent to Processor, the flaw such as crackle of size to recognize product and product surface is processed image information by processor, is become Shape, unfilled corner, speck, color etc. are analyzed, and according to result by product classification, so that sorting mechanism can be according to classification As a result the product is pushed to into the gear belonging to different types of product.By above-mentioned design, the speed of the examination and test of products is improve Degree and accuracy.

Description of the drawings

In order to be illustrated more clearly that the technical scheme of this utility model embodiment, below will be to use needed for embodiment Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also To obtain other related accompanying drawings according to these accompanying drawings.

A kind of annexation schematic diagram of processor that Fig. 1 is provided for this utility model embodiment.

The schematic view of the mounting position of the glide path that Fig. 2 is provided for this utility model embodiment.

A kind of structural representation of inspection body that Fig. 3 is provided for this utility model embodiment.

A kind of structural representation of examination and test of products classifier that Fig. 4 is provided for this utility model embodiment.

The partial schematic diagram of another sorting mechanism that Fig. 5 is provided for this utility model embodiment.

Icon：100- inspection bodies；110- glide paths；111- leading portion slideways；112- back segment slideways；1121- first is slided Surface；The slipsurfaces of 1122- second；120- is as device；121- is imaged backboard；1210- is open；1211- first surfaces；1212- Second surface；1213- sides；122- images support；123- video cameras；130- processors；140- detection means；150- light sources； 200- examination and test of products classifiers；2111- crossbeams；2112- columns；212- valve supports；2121- valves；2122- sensing devices； 213- sort pass bands；214- feeding tracks；215- charging trays.

Specific embodiment

It is new below in conjunction with this practicality to make purpose, technical scheme and the advantage of this utility model embodiment clearer Accompanying drawing in type embodiment, is clearly and completely described, it is clear that retouched to the technical scheme in this utility model embodiment The embodiment stated is a part of embodiment of this utility model, rather than the embodiment of whole.Generally described in accompanying drawing herein and The component of this utility model embodiment for illustrating can be arranged and designed with a variety of configurations.

Therefore, the detailed description of embodiment of the present utility model below to providing in the accompanying drawings is not intended to limit requirement The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in this utility model Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of this utility model protection.

It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined in individual accompanying drawing, then it need not be further defined and is explained in subsequent accompanying drawing.

This utility model embodiment provides a kind of inspection body, is applied to examination and test of products classifier, the examination and test of products point Class machine includes sorting mechanism.The inspection body include glide path, imaging device, processor, detection means and light source, it is described into As device includes imaging backboard, shooting support and video camera.

As shown in figure 1, the detection means 140, light source 150 and video camera 123 electrically connect respectively with the processor 130 Connect.The video camera 123 is used to obtain the image information of the product through the glide path 110, and described image information is sent out The processor 130 is sent to, the processor 130 is used to be identified described image information, and according to recognition result to institute State product to be classified, so that the product can be pushed to different types of product by the sorting mechanism according to classification results Affiliated gear.

As shown in Fig. 2 the glide path 110 is fixed on the imaging backboard 121, and the classifier is extended to obliquely Structure, so that product can be slided to the sorting mechanism by glide path 110.According to the actual requirements, the glide path 112 is constituted Two sides can be mutually perpendicular to so that product along the glide path 112 slide when, two contacted with the glide path 112 Face can fit respectively with two sides for constituting the glide path 112.Alternatively, the central authorities of the imaging backboard 121 open up Have an opening 1210, the glide path 110 includes leading portion slideway 111 and back segment slideway 112, one end of the leading portion slideway 111 and One end of the back segment slideway 112 extends respectively to the opening 1210 and forms a fracture.Alternatively, the width of the fracture Less than the width of the opening 1210.The other end of the leading portion slideway 111 extends to obliquely product conveyer, so as to produce Product can be delivered to product conveyer the glide path 110 of the inspection body 100.The other end of the back segment slideway 112 The sorting mechanism is extended to obliquely.

The detection means 140 be arranged at it is described imaging backboard 121, for detect the glide path 110 be located at it is described into As whether the region of backboard 121 has product to pass through.Alternatively, the detection means 140 can be Fibre Optical Sensor, the optical fiber Sensor is arranged at the imaging backboard 121.

Alternatively, the imaging backboard 1110 is provided with two Fibre Optical Sensors, two Fibre Optical Sensors point The two ends of the opening 1116 are not arranged at, the spacing distance of two Fibre Optical Sensors is fixed, and the fixed range can root It is adjusted according to practical situation, is not intended as limiting herein.During enforcement, two Fibre Optical Sensors are when having detected product and having passed through To processor 113 send a trigger so that the processor 113 according between two triggers for receiving when Between the distance between difference and two Fibre Optical Sensors calculate the movement velocity of product so that processor 113 can determine most Good takes pictures the moment.

During enforcement, a control signal can be produced having detected by the fiber optic emitter when product passes through, and will The control signal is sent to the processor 130, so that the processor 130 can be according to the control signal indirect control The open and close of two light sources 150, and the open and close of control video camera 123, it is also possible to by the processor 130 Directly control the open and close of two light sources 150.In this regard, the present embodiment is not limited.The light source 150 be installed on it is described into As backboard 121, and face the position that the glide path 110 is located at the imaging backboard 121.Preferably, the face of the light source 150 Towards the fracture, so as to can be irradiated to by light by the product of the fracture.

Alternatively, the inspection body 100 can include two light sources 150, and two light sources 150 are arranged at institute Imaging backboard 121 is stated, and positioned at the both sides of the glide path 110, i.e., positioned at the both sides of the opening 1210.Also, two institutes State light source 150 and face the fracture.

Alternatively, the back segment slideway 112 includes the first slipsurface 1121 and the second slipsurface 1122.Described first Slipsurface 1121 extends to obliquely second slipsurface 1122, and second slipsurface 1122 is put down with horizontal plane face OK, and higher than the sorting mechanism.Preferably, second slipsurface 1122 can be higher than the sorting mechanism 2 millimeters.Institute The slipsurface for stating leading portion slideway 111 is parallel with first slipsurface 1121, and first slipsurface 1121 is less than The slipsurface of the leading portion slideway 111.The height of first slipsurface 1121 can be with, but is not limited to, than the leading portion The height of the slipsurface of slideway 111 is low 2 millimeters.The width of the fracture formed between the leading portion slideway 111 and back segment slideway 112 Degree can be 25 to 30 millimeters, and the present embodiment is preferably 28 millimeters.

Due to there is fracture between the leading portion slideway 111 and back segment slideway 112, and the leading portion slideway 111 is slided Surface is higher than first slipsurface 1121, the meeting when product is slided to the back segment slideway 112 from the leading portion slideway 111 Strike note is produced, thus one voice collection device being electrically connected with the processor 130 can be set in the incision position.Institute Voice collection device is stated for gathering product and the strike note of first slipsurface 1121, and the strike note for collecting is sent out Processor 130 is sent to, so that processor 130 can pass through the frequency and spectrum information of the analysis strike note, and this is identified Interiors of products is with the presence or absence of damage.

Alternatively, the voice collection device may be, but not limited to, mike.

As shown in figure 3, alternatively, the imaging backboard 121 includes first surface 1211, second surface 1212 and encloses to set In the side 1213 of the first surface 1211 and second surface 1212, above-mentioned opening 1210 is through the first surface 1211 With second surface 1212.According to the actual requirements, two light sources 150114 can be arranged at the first surface 1211, and position In the both sides of the opening 1210.

The inspection body 100 includes multiple video cameras 123, and the imaging backboard 121 is provided with multiple described take the photograph As support 122.One end of each shooting support 122 is connected with the imaging backboard 121, away from the imaging backboard 121 One end be provided with a video camera 123.It should be noted that the number phase of the video camera 123 and shooting support 122 Deng, and each described shooting support 122 extends to different directions, and the camera lens of each video camera 123 faces described breaking Mouthful.By above-mentioned design, the plurality of video camera 123 can carry out the shooting of multi-angle to the product by the fracture, so as to Get the comprehensive image information of the product so that assay is more accurate.

Alternatively, the inspection body 100 includes three video cameras 123, and correspondingly, the shooting support 122 is Three.Three shooting supports 122 are respectively arranged at the first surface 1211, second surface 1212 and side 1213.

Wherein, the shooting support 122 for being arranged at the side 1213 extends to the lower section of the fracture, so as to be arranged at this The camera lens of the video camera 123 of shooting support 122 can be towards the lower section of the fracture, so that imaging device 120 can be adopted Collect the image information of the lower surface of the product for passing through the fracture.

The shooting support 122 for being arranged at the first surface 1211 and the shooting support for being arranged at the second surface 1212 122 each extend in the opposite direction.Alternatively, the shooting support 122 for being arranged at the first surface 1211 extends to deviate from The direction of the first surface 1211, the shooting support 122 for being arranged at the second surface 1212 is extended to away from described second The direction on surface 1212, so that imaging device 120 can get the double-edged image of the product through the fracture.According to Actual demand, alternatively, the shooting support 122 can be L-type support, thus, the camera lens of the video camera 123 can catch To the image information of all angles of the product through the fracture.

Fig. 4 is referred to, is a kind of examination and test of products classifier 200 of the inspection body 100 provided using this utility model. As shown in figure 4, the examination and test of products classifier 200 includes sorting mechanism and the inspection body 100, the sorting mechanism includes Classification support, sort pass band 213, valve support 212 and multigroup feeding track 214.

The sort pass band 213 and valve support 212 are arranged at the classification support, multigroup feeding track 214 Be arranged at intervals at the sort pass with 213 away from the classification support side 1213, every group of feeding track 214 includes multiple The different feeding track 214 of length, each described feeding track 214 is relative with a valve support 212.The glide path 110 The sort pass band 213 is extended to obliquely, and the second slipsurface 1122 of the back segment slideway 112 is higher than the classification The upper surface of conveyer belt 213.Preferably, the second slipsurface 1122 of the back segment slideway 112 can be than the sort pass It is high 2 millimeters with 213 upper surface.

Alternatively, the classification support includes crossbeam 2111 and multiple columns 2112, the crossbeam 2111 include upper surface, Lower surface and the first side being connected between the upper and lower surface.Wherein, the plurality of column 2112 is vertically arranged In the lower surface of the crossbeam 2111.The two ends of the first side are separately installed with a pulley, and the axis of the pulley hangs down Directly in the first side.The sort pass band 213 is set around the pulley, and the sort pass with 213 upper table The upper surface flush of face and the crossbeam 2111.

Fig. 5 is referred to, alternatively, the upper surface of the crossbeam 2111 is provided with multiple valve supports 212, each gas Valve 2121 and sensing device 2122 are provided with mouth support 212, the valve 2121 and sensing device on each valve support 212 2122 are connected, so that sensing device 2122 is opened the valve 2121 and blown having detected when product passes through.Alternatively, it is described Sensing device 2122 is electrically connected with the processor 130.According to the actual requirements, the sensing device 2122 can be received for optical fiber Send out device.

Each feeding track 214 is relative with the gas outlet of the valve 2121 on a valve support 212, each feeding track 214 upper surface is not higher than the sort pass with 213 upper surface, and less than the valve relative with the feeding track 214 2121 gas outlet.So that the product for belonging to the gear that lid feeding track 214 is transported can be blown to the feeding track 214 On.

Alternatively, the sorting mechanism also include charging tray 215, the charging tray 215 be Thin Rectangular plate-like, each described feeding The side of the end of track 214 is connected with a charging tray 215.The length of the feeding track 214 in every group of feeding track 214 Difference, also, exist more than the charging tray 215 with the length difference between two feeding tracks 214 in group feeding track 214 The width in the direction of the feeding track 214.Make comparisons with the situation of the equal length of all feeding tracks 214, above-mentioned setting energy Enough directions along feeding track 214 arrange multiple charging trays 215, have saved space.

It should be noted that the operation principle of the inspection body 100 of this utility model embodiment offer is, using video camera 123 take pictures in all directions to the product through glide path 110, obtain the image information of the product all angles, and will Described image information is sent to processor 130 and is processed.In image recognition processes, processor 130 changes image pixel Into millimeter unit so as to obtain the size of product, and by image recognition find out surface have flaw for example crackle, deformation, unfilled corner, The product of speck etc., finally classifies according to preset rules and image recognition result to product, so that processor 130 can Gear according to belonging to classification results set product.The product for having inspected is transported to sorting mechanism from glide path 110, works as biography When induction device 2122 detects product arrival corresponding gear, control corresponding valve 2121 and product is blown to the product for transporting the gear On the feeding track 214 of product.

In sum, the inspection body 100 that this utility model embodiment is provided to product using video camera 123 by being carried out Inspection, and product can automatically be classified according to assay, substantially increase the speed and accuracy of the examination and test of products.

In description of the present utility model, it should be noted that term " on ", D score, " interior ", the orientation of the instruction such as " outward " Or position relationship is that, based on orientation shown in the drawings or position relationship, or the utility model product is usually put when using Orientation or position relationship, are for only for ease of description this utility model and simplify description, rather than indicate or imply the dress of indication Put or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to this utility model Restriction.Additionally, term " first ", " second " etc. are only used for distinguishing description, and it is not intended that indicating or implying relatively important Property.

In description of the present utility model, in addition it is also necessary to explanation, term " setting ", " connection ", " connected ", " connection " are answered It is interpreted broadly, for example, it may be being fixedly connected, or being detachably connected, or is integrally connected；Can be that machinery connects Connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, can be in two elements The connection in portion.For the ordinary skill in the art, can understand above-mentioned term in this utility model with concrete condition Concrete meaning.

Preferred embodiment of the present utility model is the foregoing is only, this utility model is not limited to, for this For the technical staff in field, this utility model can have various modifications and variations.It is all it is of the present utility model spirit and principle Within, any modification, equivalent substitution and improvements made etc. should be included within protection domain of the present utility model.

Claims (10)

1. a kind of inspection body, is applied to examination and test of products classifier, and the examination and test of products classifier includes sorting mechanism, its feature It is that the inspection body includes glide path, imaging device, processor, detection means and light source, the detection means and light source It is electrically connected with the processor respectively；

The imaging device include imaging backboard, shooting support and with the processor be electrically connected with video camera, it is described under Slideway is fixed on the imaging backboard, and extends to the sorting mechanism obliquely；The light source is installed on the imaging backboard And the glide path is faced positioned at the position of the imaging backboard；One end of the shooting support is connected with the imaging backboard, The video camera is arranged at the other end of the shooting support, and the camera lens of the video camera faces the glide path positioned at described The position of imaging backboard.

2. inspection body according to claim 1, it is characterised in that the glide path includes that leading portion slideway and back segment are slided Road, the back segment slideway includes the first slipsurface and the second slipsurface, first slipsurface and the leading portion slideway Slipsurface it is parallel, and less than the slipsurface of the leading portion slideway, second slipsurface is with plane-parallel and prolongs Extend the sorting mechanism.

3. inspection body according to claim 2, it is characterised in that the central authorities of the imaging backboard offer opening, institute One end of one end and the back segment slideway for stating leading portion slideway extends respectively to the opening and forms a fracture, the fracture Width is less than the camera lens of the width of the opening, the light source and video camera and faces the fracture.

4. inspection body according to claim 3, it is characterised in that the imaging backboard includes first surface and the second table Face, the opening is through the first surface and second surface；The imaging device includes two light sources, two light Source is respectively arranged at the first surface and positioned at the both sides of the glide path, and faces the fracture.

5. inspection body according to claim 4, it is characterised in that the imaging backboard also includes enclosing located at described first Surface and the side of second surface, the first surface, second surface and side are respectively arranged with a shooting support, institute It is multiple to state video camera, and multiple video cameras are respectively arranged at each described shooting support away from the one of the imaging backboard End；

The shooting support for being arranged at the first surface and second surface extends in the opposite direction, is arranged at the first surface The fracture is faced with the camera lens of the video camera on the shooting support of second surface；The shooting support for being arranged at the side extends To the lower section of the fracture, the camera lens for being arranged at the video camera of the shooting support faces the lower section of the fracture.

6. inspection body according to claim 5, it is characterised in that the incision position is provided with voice collection device, institute State voice collection device to be electrically connected with the processor.

7. the inspection body according to claim 5 or 6, it is characterised in that the detection means is Fibre Optical Sensor, described Fibre Optical Sensor is electrically connected with the processor.

8. the inspection body according to claim 3-6 any one, it is characterised in that the shooting support is L-type support.

9. inspection body according to claim 8, it is characterised in that the width of the fracture is 25-30 millimeters.

10. inspection body according to claim 9, it is characterised in that the height of first slipsurface is than before described Section slideway slipsurface it is highly little 2 millimeters.