CN206102264U - Novel full -automatic pillow is embraced pillow ration and is filled production line - Google Patents
Novel full -automatic pillow is embraced pillow ration and is filled production line Download PDFInfo
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- CN206102264U CN206102264U CN201620817424.1U CN201620817424U CN206102264U CN 206102264 U CN206102264 U CN 206102264U CN 201620817424 U CN201620817424 U CN 201620817424U CN 206102264 U CN206102264 U CN 206102264U
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Abstract
The utility model provides a novel full -automatic pillow is embraced pillow ration and is filled production line, send cotton machine, vibrations case, opener, packing machine and anchor clamps operation panel including the automation of UNICOM's setting in order, automatically, send the cotton machine to be used for carrying the cellucotton to shaking the case, the opener is used for opening the cellucotton after handling through the vibrations case, fill in cellucotton packing to armful pillowcase or pillow cover of machine after will opening. The utility model discloses an individual equipment that will have different functions and carry out work at ordinary times alone forms a whole piece production line, has avoided putting into production artificial turnover between the different processes of pillow, and production efficiency has been improved to the time of having practiced thrift, and because all processes all carry out in the machine, guaranteed the quality of product to be favorable to mass production.
Description
Technical field
This utility model belongs to textile machine processing technique field, and in particular to a kind of new automatic pillow core cushion is quantitative
Filling production line.
Background technology
The filling such as pillow core and cushion at present need to pass through individually producing for different operations, will usually insert sleeping pillow or cushion
The cellucotton of set is first carried out after the series of processes such as shredding, then is filled in the overcoats such as pillow case；But this series of processes
Between often need repeatedly artificial turnover, and carrying out often manually being carried out when final step is filled, this kind of traditional mode of production side
There are many weak points in formula, 1) traditional cotton system major part of sending send by hand cotton；Due to a commercially available bag raw fibre cotton
For 250-300 kilogram, such as by manually sending cotton, manipulation strength is excessive for workman；2) the artificial turnover between different operations
Not only lose time, and work ratio is low；3) filled by being manually filled the article for often causing each same specification
Amount is different, it is impossible to ensures the quality of cushion or toy after filling and other items, affects sale；4) in conventional processes, after shredding
Cellucotton is first deposited on a platform so that the cotton loft for inserting sleeping pillow is bad.
Utility model content
In order to solve problems of the prior art, the utility model proposes it is a kind of to cellucotton from automatic transport, plus
To the pillow core for being finally fabricated to fill or the production line of cushion, it is achieved through the following technical solutions work：It is a kind of new
The full-automatic pillow core cushion of type quantitatively fills production line, and send the automatically cotton machine, vibration box, opener arranged including sequentially UNICOM is filled out
Fill machine and fixture operation platform；It is described to send cotton machine automatically for cellucotton to be delivered to into vibration box；The opener is for Jing shakes
Cellucotton after dynamic case is processed carries out shredding；The filling machine is used to the cellucotton after shredding is filled to pillowcase or sleeping pillow
In.
Preferably, the production line also includes the PLC control cabinet for controlling production line operation.
Preferably, the filling machine has two-way filling pipe, and passes for filling pipe and consolidating to fixed filling pipe
Fixed board；The top and bottom of the fixed postlaminar part is equipped with an installing plate, which is provided with cylinder；The fixed plate top front
And bottom is hinged with the sleeping pillow or pillowcase that cooperate for retaining sleeve on filling pipe and the fiber made in filling pipe
Cotton is packed into the upper and lower gear door of sleeping pillow or pillowcase；The piston rod of each cylinder is connected by a connecting rod with upper lower block door
Connect, the folding of upper and lower gear door is realized in the presence of cylinder.
Preferably, the downstream for pipe being filled per road is respectively equipped with a fixture operation platform.
Preferably, the fixture operation platform is parallel to each other including two and Open Side Down U-shaped bracing frame and be connected to
Crossbeam at the top of two bracing frames, the crossbeam is near the port of export for filling pipe, and the fixed plate is mounted thereto；The fixture behaviour
Make platform lower section and be provided with motor, the motor is connected with one and drives support bar moving up and down by motor, the support bar it is another
End is provided with beating plate, and the beating plate is moved up and down by the drive of support bar；The beating plate top is provided with stereotype plate, described fixed
Template is provided with two tie-beams parallel with crossbeam；The bracing frame outside of the fixture operation platform side is provided with two vertical beams,
Tie-beam is located between two vertical beams, and on every vertical beam cylinder is equipped with, and the piston rod free end of each cylinder is connected to
On a piece tie-beam；Two vertical beams and two tie-beams are crossed by a rotating shaft, stereotype plate is driven in the presence of cylinder
Rise and fall.
Preferably, the beating plate is provided with multiple through holes.
Preferably, it is provided with a reinforcement between two tie-beams.
Preferably, the fixture operation platform includes rectangle frame and four root posts being supported on below rectangle frame；The square
Shape frame is provided with table top, and the table top is provided with breach at filling pipe, and the table top top is provided with stereotype plate, on the stereotype plate
It is provided with two lateral connection beams；The fixture operation platform side is provided with two vertical beams, and tie-beam is located between two vertical beams, per root
Cylinder is equipped with vertical beam, the piston rod free end of each cylinder is connected on a tie-beam；Crossed by a rotating shaft
Two vertical beams and two tie-beams, drive rising and falling for stereotype plate in the presence of cylinder.
The control that the two-way filling Gutron crosses PLC control cabinet can carry out alternately filling；Fill when pipe is wherein filled all the way
When reaching predetermined amount to the cellucotton amount in sleeping pillow or pillowcase, another filling pipe proceeds by filling.
This utility model relative to prior art have the advantage that for：
1. this utility model is by by with difference in functionality and the individual equipment that is individually operated at ordinary times forms a whole piece
Automatic production line, improves production efficiency, it is to avoid the artificial turnover between filling pillow core and the different operations of cushion, section
About the time, improve production efficiency；And because all of process is performed in the machine, it is ensured that the quality of product, have
Beneficial to production in enormous quantities.
2. this utility model is using sending cotton machine to carry out sending cotton automatically, and what this sent cotton machine automatically accommodates 300 kilograms or so
Cellucotton, send cotton amount big；Additionally, of the present utility model send cotton machine using three reductors automatically, each reductor drives one
Transmission rail, it is ensured that uniformly send cotton.
3. opener of the present utility model is directly connected with filling machine so that be directly entered through the cellucotton of shredding
It is being filled to filling machine so that loft reaches most preferably, it is ensured that the cushion produced and the quality of pillow core.
4. this utility model send in opener and automatically and be provided between cotton machine vibration box so that cellucotton is entering opener
When Cotton Gossypii reach uniform fluffy state, improve the quality and the filling effect in later stage of Cotton Gossypii process.
5. production line of the present utility model can realize quantitative filling, and can ensure that two pipelines of filling machine are handed over
For or only start wherein one pipeline and be filled, the occupation mode that can measure according to demand carries out selecting machine improves work
Efficiency.
Certainly, production line of the present utility model not only can make the filling of sleeping pillow or pillowcase inner core, it is also possible to use
In the filling of other overcoats such as clothing or toy product inner core.Additionally, the needs in order to meet large-scale production, this practicality
New filling machine is not limited to only have two-way filling pipe, can be three tunnels, four tunnels or multichannel.
Description of the drawings
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment
Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are
Some embodiments of the present utility model, for those of ordinary skill in the art, in the premise for not paying creative labor
Under, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is the structural representation that the full-automatic pillow core cushion of embodiment one quantitatively fills production line；
Fig. 2 is the front view that embodiment one fills production line；
Fig. 3 is the fixture operation platform structural representation of embodiment two；
Fig. 4 is the fixture operation platform structural representation of embodiment three.
Specific embodiment
Below in conjunction with the accompanying drawings the utility model is described in further detail.
Embodiment 1,
With reference to Fig. 1 and Fig. 2, the utility model proposes a kind of new automatic pillow core cushion quantitatively fills production line, its bag
Include sequentially UNICOM's setting send cotton machine 1, vibration box 2, opener 3, filling machine 4 and fixture operation platform 5 automatically；Wherein, automatically
Cotton machine is sent for cellucotton to be delivered to into vibration box 2；Opener 3 is used to for the cellucotton Jing after vibration box 2 is processed to carry out shredding；
Filling machine 4 is used to the cellucotton of Jing shreddings is filled in the overcoat to pillowcase or sleeping pillow etc. for filling.
This utility model also includes PLC control cabinet 6, for controlling production line operation.
This utility model by the way that above-mentioned each machine is linked to be into production line, it is achieved thereby that the automatic ration of pillow core or cushion etc.
Filling, it is to avoid need in different operations repeatedly it is artificial cellucotton is transferred, not only save the time, improve production efficiency,
More ensure that the quality of product.
There is filling machine 4 in the present embodiment two-way to fill pipe 41, and pass for filling pipe 41 and to fixed filling
The fixed plate 42 of pipe, the bottom of the fixed plate 42 is fixed on fixture operation platform 5 near the side of filling pipe 41；The rear portion of fixed plate 42
Top and bottom be equipped with an installing plate 43, which is provided with cylinder 58；The top front of fixed plate 42 and bottom are hinged with mutually
Coordinate the sleeping pillow or pillowcase for retaining sleeve on filling pipe 41 and ensure what the cellucotton filled in pipe 41 was let pass
Gear door 44 and lower block door 45；The piston rod of each cylinder is connected by a connecting rod 46 with upper and lower gear door, in the effect of cylinder
The lower folding for realizing upper and lower gear door.
Upper lower block door of the present utility model is L-shaped, and the vertical part of lower block door is equipped with semicircular indentations in L-shaped, and two and half
Circumferential notch cooperatively forms circumferential notch, and during so as to ensureing that upper lower block door is closed, the cellucotton filled in pipe is filled into sleeping pillow
Deng in overcoat.Wherein upper gear door 44 to be provided be connected with PLC and starts upper lower block door and startup stereotype plate action electricity
The switch of machine.
The fixture operation platform 5 of the present embodiment is parallel to each other including two and Open Side Down U-shaped bracing frame 51 and connection
In the crossbeam 52 at two tops of bracing frame 51, the crossbeam 52 is arranged near the port of export of filling pipe 41, under the fixture operation platform
Side is provided with motor 53, and the output shaft of motor 53 is connected with a support bar 50, the other end top of the support bar 50 by eccentric
Beating plate 54 is provided with, support bar 50 is driven by motor 53 and then moving up and down for beating plate 54 is driven；The top of beating plate 54 sets
There is stereotype plate 55, stereotype plate 55 is provided with two tie-beams 56 parallel with crossbeam 52；The bracing frame 51 of fixture operation platform side
Outside is provided with two vertical beams 57, and tie-beam 56 is located between two vertical beams 57, is equipped with cylinder 58 on every vertical beam 57, each gas
The piston rod free end of cylinder 58 is connected on a tie-beam 56；Two vertical beams 57 and two are crossed by a rotating shaft 59
Tie-beam 56, drives rising and falling for stereotype plate 55 in the presence of cylinder 58.
Beating plate moving up and down 54 in the present embodiment is so that the cellucotton in being filled with sleeping pillow or pillowcase can
To be uniformly distributed, it is ensured that cushion and other items it is attractive in appearance.The one side of stereotype plate 55 in the present embodiment is used to push down in filling
Cushion, additionally for shaping, it is ensured that stereotype plate 55 and the relative distance with beating plate 54, it is ensured that the same specification produced
Article equal-sized.
In order that the moving up and down of can consolidating of beating plate 54, the bottom of beating plate of the present utility model 54 is provided with sliding axle
541, the fixture operation platform 5 is provided with the slideway for ensureing that sliding axle 541 is moved up and down.
Additionally, in order that the filling production line can fill different size and different products so that stereotype plate 55 with
The distance between beating plate 56 is adjustable, and specifically, bracing frame 51 is provided with adjustable plate 511 in the present embodiment, and vertical beam 57 is arranged on
On the adjustable plate 511, vertical beam 57 is provided with adjustment hole 571, according to filling needs, adjusts position of the vertical beam 57 on adjustable plate 511
Put, be bolted at suitable adjustment hole 571.
The control of this utility model PLC control cabinet can start wherein all the way fill pipe be filled or carry out two-way friendship
For filling simultaneously, it is also possible to fill after switch so that two-way filling pipe is pressed.
Alternately filling process of the present utility model is illustrated by taking cushion filling as an example：Before filling, two-way fills the upper and lower of pipe 41
Gear door is in open configuration, and stereotype plate 55 is located at the top of the side of rotating shaft 59 away from the side of rotating shaft 59, and motor does not work；Filling
When, the sleeping pillow that need to be filled is put to two-way filling pipe 41, the switch of respective pipeline is pressed successively, now, be first pressed switch
The upper lower block door for filling pipe all the way close and clamp pillowcase, stereotype plate 55 falls away from the side of rotating shaft 59, at the same this
The motor 53 of side starts drive beating plate 54 and moves up and down, and carries out this filling all the way；Be pressed afterwards the filling all the way of switch
Pipe 41 first carries out upper and lower gear door and closes and clamp pillowcase, and stereotype plate 55 falls away from the side of rotating shaft 59, presses out in the ban
The loading all the way for closing stops filling when reaching default loading；Now, the door of lower block on the way being first filled separates, fixed
The side of template 55 59 rising around the shaft, motor 53 is out of service；At the same time, the filling on another road is activated, the motor on the road
53 drive beating plate 54 to move up and down by support bar 50, and are filled.After end-of-fill all the way, populated is embraced
Pillow is taken off from filling pipe, then the pillowcase on set on filling pipe, improves production efficiency.The filling machine of the present embodiment passes through
The control of PLC control cabinet is capable of achieving two-way filling pipe and carries out alternately filling.
The beating plate is provided with multiple through holes；In order to increase the intensity of connection, between two tie-beams 56 one is provided with
Reinforcement 60.
Additionally, being provided with excessive conveyer belt 9 between vibration box 2 and opener, it is ensured that the uniform conveying of cellucotton.
Embodiment 2,
The technical scheme of the present embodiment is substantially the same manner as Example 1, and difference is that this fixture in the present embodiment is grasped
Stereotype plate and beating plate are eliminated as platform, it includes rectangle frame 2001 and is supported on four root posts of the lower section of rectangle frame 2001
2002；The rectangle frame is provided with table top 2003, and the table top 2003 is provided with what is inwardly concaved by mesa edge at filling pipe
Breach, the breach ensures the folding of lower block door.
When the overcoat that need to be filled need not be shaped and be patted, fixture operation platform is only used for placing the pillow in filling
During the overcoats such as core retainer plate, using this fixture operation platform.
Can start wherein fill all the way pipe and be filled or carry out two-way by the control of PLC control cabinet and alternately fill,
Two-way filling pipe can certainly be caused to be pressed after switch fill simultaneously.
Embodiment 3,
The technical scheme of the present embodiment is substantially the same manner as Example 1, and difference is, the fixture operation in the present embodiment
Platform includes stereotype plate, and does not include beating plate.Specifically, this fixture operation platform 5 includes rectangle frame and is supported on rectangle frame
Four root posts 3002 of 3007 lower sections；The rectangle frame is provided with table top 3001, the table top 3001 near filling pipe at be provided with by
The breach that mesa edge is inwardly concaved, the breach ensures the folding of beating plate, and the top of table top 3001 is provided with stereotype plate 3003, described
Stereotype plate 3003 is provided with two lateral connection beams 3004；The side of fixture operation platform 5 is provided with two vertical beams 3005, tie-beam 3004
Between two vertical beams 3005, cylinder 3009 is equipped with every vertical beam 3005, the piston rod free end of each cylinder connects respectively
It is connected on a tie-beam 3004；Two vertical beams 3005 and two tie-beams 3004 are crossed by a rotating shaft 3006, in cylinder
In the presence of drive stereotype plate 3003 to rise and fall.
Additionally, in order that the filling production line can fill different size and different products so that stereotype plate 3003
Adjustable with the distance between table top 3001, specifically, bracing frame is provided with adjustable plate 3010 in the present embodiment, and vertical beam 3005 is installed
On the adjustable plate 3010, vertical beam 3005 is provided with adjustment hole 3008, and according to filling needs, adjustment vertical beam 3005 is in adjustable plate
Position on 3010, is bolted at suitable adjustment hole.
Fixture operation platform of the present utility model can carry out different collocation according to the article of filling, it is ensured that the production line is wide
The general suitability.
Above example is only illustrating the technical solution of the utility model, rather than is limited；Although with reference to front
State embodiment to be described in detail this utility model, for the person of ordinary skill of the art, still can be right
Technical scheme described in previous embodiment is modified, or carries out equivalent to which part technical characteristic；And these
Modification is replaced, do not make appropriate technical solution essence depart from this utility model technical scheme required for protection spirit and
Scope.
Claims (10)
1. a kind of new automatic pillow core cushion quantitatively fills production line, it is characterised in that including the automatic of sequentially UNICOM setting
Send cotton machine, vibration box, opener, filling machine and fixture operation platform；It is described to send cotton machine automatically for cellucotton to be delivered to into shake
Dynamic case；The cellucotton that the opener is used for Jing after vibration box process carries out shredding；The filling machine is used for the fibre after shredding
Vinylon and cotton blend is filled into pillowcase or sleeping pillow.
2. new automatic pillow core cushion according to claim 1 quantitatively fills production line, it is characterised in that the production line
Also include the PLC control cabinet for controlling production line operation.
3. new automatic pillow core cushion according to claim 1 and 2 quantitatively fills production line, it is characterised in that described
Filling machine has two-way filling pipe and passes for filling pipe and to the fixed plate of fixed filling pipe；The fixed postlaminar part
Top and bottom are equipped with an installing plate, which is provided with cylinder；The fixed plate top front and bottom are hinged with and cooperate
Sleeping pillow for retaining sleeve on filling pipe and makes the cellucotton in filling pipe be packed into sleeping pillow or cushion at pillowcase
The upper and lower gear door of set；The piston rod of each cylinder is connected by a connecting rod with upper lower block door, is realized in the presence of cylinder
The folding of upper and lower gear door.
4. new automatic pillow core cushion according to claim 3 quantitatively fills production line, it is characterised in that the filling per road
The downstream of pipe is respectively equipped with a fixture operation platform.
5. new automatic pillow core cushion according to claim 4 quantitatively fills production line, it is characterised in that the fixture
Operating board includes that two are parallel to each other and the U-shaped bracing frame that Open Side Down and the crossbeam that is connected at the top of two bracing frames, should
Crossbeam is near the port of export for filling pipe, and the fixed plate is mounted thereto；The fixture operation platform lower section is provided with motor, the motor
Be connected with one drives the other end of support bar moving up and down, the support bar to be provided with beating plate by motor, and the beating plate leads to
The drive for crossing support bar is moved up and down；The beating plate top is provided with stereotype plate, and the stereotype plate is provided with two and puts down with crossbeam
Capable tie-beam；The bracing frame outside of the fixture operation platform side is provided with two vertical beams, and tie-beam is located between two vertical beams,
Cylinder is equipped with every vertical beam, the piston rod free end of each cylinder is connected on a tie-beam；By a rotating shaft
Two vertical beams and two tie-beams are crossed, rising and falling for stereotype plate is driven in the presence of cylinder.
6. new automatic pillow core cushion according to claim 5 quantitatively fills production line, it is characterised in that the beating
Plate bottom is provided with sliding axle, and the fixture operation platform is provided with the slideway for moving up and down sliding axle.
7. new automatic pillow core cushion according to claim 6 quantitatively fills production line, it is characterised in that the beating
Plate is provided with multiple through holes.
8. new automatic pillow core cushion according to claim 7 quantitatively fills production line, it is characterised in that described two
A reinforcement is provided between tie-beam.
9. new automatic pillow core cushion according to claim 8 quantitatively fills production line, it is characterised in that the two-way
Filling Gutron crosses the control of PLC control cabinet and can carry out alternately filling；Sleeping pillow or cushion are filled into when pipe is wherein filled all the way
When cellucotton amount in set reaches predetermined amount, this road stops filling；Another filling pipe proceeds by filling.
10. new automatic pillow core cushion according to claim 3 quantitatively fills production line, it is characterised in that the folder
Tool operating board includes rectangle frame and four root posts being supported on below rectangle frame；The rectangle frame is provided with table top, the table top
The breach inwardly concaved by mesa edge is provided with filling pipe, the table top top is provided with stereotype plate, on the stereotype plate
It is provided with two lateral connection beams；The fixture operation platform side is provided with two vertical beams, and tie-beam is located between two vertical beams, per root
Cylinder is equipped with vertical beam, the piston rod free end of each cylinder is connected on a tie-beam；Crossed by a rotating shaft
Two vertical beams and two tie-beams, drive rising and falling for stereotype plate in the presence of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620817424.1U CN206102264U (en) | 2016-07-25 | 2016-07-25 | Novel full -automatic pillow is embraced pillow ration and is filled production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620817424.1U CN206102264U (en) | 2016-07-25 | 2016-07-25 | Novel full -automatic pillow is embraced pillow ration and is filled production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206102264U true CN206102264U (en) | 2017-04-19 |
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ID=58512101
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620817424.1U Active CN206102264U (en) | 2016-07-25 | 2016-07-25 | Novel full -automatic pillow is embraced pillow ration and is filled production line |
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| Country | Link |
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| CN (1) | CN206102264U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108464693A (en) * | 2018-06-05 | 2018-08-31 | 东莞市顺展机械有限公司 | A kind of automation pillow quantifies production line |
| CN109183283A (en) * | 2018-08-13 | 2019-01-11 | 海宁市新世纪皮革纺织有限公司 | A kind of processing technology and its clamp for machining of gravity blanket |
| CN110697446A (en) * | 2019-10-22 | 2020-01-17 | 诸暨潘达纺织科技有限公司 | Deodorant cotton fibre filling equipment of socks |
-
2016
- 2016-07-25 CN CN201620817424.1U patent/CN206102264U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108464693A (en) * | 2018-06-05 | 2018-08-31 | 东莞市顺展机械有限公司 | A kind of automation pillow quantifies production line |
| CN109183283A (en) * | 2018-08-13 | 2019-01-11 | 海宁市新世纪皮革纺织有限公司 | A kind of processing technology and its clamp for machining of gravity blanket |
| CN109183283B (en) * | 2018-08-13 | 2023-07-21 | 海宁市新世纪皮革纺织有限公司 | Gravity blanket processing technology and processing clamp thereof |
| CN110697446A (en) * | 2019-10-22 | 2020-01-17 | 诸暨潘达纺织科技有限公司 | Deodorant cotton fibre filling equipment of socks |
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