CN206066817U - A kind of space multipoint mode Fast Filling system for large scale plastic product production - Google Patents

A kind of space multipoint mode Fast Filling system for large scale plastic product production Download PDF

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Publication number
CN206066817U
CN206066817U CN201621058452.6U CN201621058452U CN206066817U CN 206066817 U CN206066817 U CN 206066817U CN 201621058452 U CN201621058452 U CN 201621058452U CN 206066817 U CN206066817 U CN 206066817U
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CN
China
Prior art keywords
diverter
transport tube
large scale
plastic product
multipoint mode
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Withdrawn - After Issue
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CN201621058452.6U
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Chinese (zh)
Inventor
武军
蔡文清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Efeng Die & Mold Co., Ltd.
Wuhan Yimeite Machinery Co., Ltd.
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WUHAN YIMEITE MACHINERY CO Ltd
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Priority to CN201621058452.6U priority Critical patent/CN206066817U/en
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Abstract

The utility model discloses a kind of space multipoint mode Fast Filling system for large scale plastic product production, including No. two main transport tubes, initial diverter, a number main transport tube, divide transport tube, nozzle, spreader and end diverter, the surface of the initial diverter and end diverter is respectively provided with multiple through holes for internally crossing, a through hole on a number main transport tube connection starting diverter and end diverter, the other through hole of wherein initial diverter is respectively fixedly connected with a No. two main transport tubes and multiple points of transport tubes, diverter other through hole in end is respectively fixedly connected with a spreader and multiple points of transport tubes.This practicality adopts spatial multi multipoint mode Fast Filling injecting systems, the filling area of single injection point not only can effectively be reduced, and the long ratio of product injected current can be reduced at double, make full use of the injecting rate of injection molding machine, realize that fast injection is filled, the production efficiency of product is improved, mould, the stress distribution of product in injection process can also be improved.

Description

A kind of space multipoint mode Fast Filling system for large scale plastic product production
Technical field
This utility model is related to injection molding art, and specifically a kind of space multipoint mode for large scale plastic product production is quick Fill system.
Background technology
Plastic as with low cost, resistance to corrosion is strong, plasticity is good, can with advantageous features such as recyclings, Widely welcome by people, in recent years, with the continuous development of Polymer Technology, plastic processing being constantly brought forth new ideas and dashing forward Broken, associated plastic product has penetrated into various industries, widely applies national economy every field.
Injection molding technology can with one-shot forming complex contour, closely knit structure, accurate size, any surface finish plastic Product;And mould can rapidly adapt to the demand that market is continually changing with quick-replaceable;Simultaneously production efficiency, from Dynamicization, intelligence degree are high, convenient to realize many good characteristics such as " unmanned " management.Just lead in plastic processing from the day of birth Domain is popular and is widely used, and is one of very important plastics molding process technology.
Although Plastics Injection Molding Technology has many advantages, because the characteristics of its forming principle and technical process, also making There is many weakness and limitation in Plastics Injection Molding Technology:
1st, forming quality of products is vulnerable to the impact of the characteristics such as the mobility of raw material, shrinkage factor, thin-wall product difficult forming Molding is unable to even;In, the plastic member product size of big wall thickness is difficult to control to;It is simultaneously higher to plastic product Structural Design Requirement, The even forming quality of products of wall unevenness is poor.
2nd, large scale plastic product volume is big, weight is big, needs Fast Filling to fill die cavity, then using higher during molding Pressure carries out pressurize, just can guarantee that product quality and dimensional accuracy, but regular injection forming technique is subject to board nozzle and mould The restriction of injection system structure form and size, in process of injection molding, melt is by injector stage nozzle and die casting During system, the pressure loss is serious, it is impossible to carry out Fast Filling, even die cavity occurs sometimes and is also not filled by filling, but front end Melt, has begun to the phenomenon of cooled and solidified;The injection pressure for injecting board generation simultaneously cannot effectively be transferred to mold cavity Rationally effectively pressurize is carried out, so that interiors of products structure, presentation quality, dimensional accuracy are all difficult to reach requirement.Both cannot be complete The every quality index of plastic product is difficult to ensure that using injection tool parameters configuration again sufficiently.
3rd, manufacture Bulk plastic product, in particularly big moldeed depth chamber, thin wall plastic products when, due to mold cavity it is empty Between narrow, injected current length than excessive, inject the injection pressure overwhelming majority that board produces and consume and flow filling in melt During, it is ensured that complete filling and forming quality of products, it is necessary to increase injection pressure and clamp force, the note to injecting board The configuration requirement for penetrating system and clamping mechanism is relatively high, and waste to a certain extent is formed in configuration, can also increase product Energy resource consumption during processing.Moreover, as injected current length is than excessive, injection pressure cannot be carried out in die cavity effectively Transmission, melt forefront pressure rapid decay, the internal pressure near the melt at cast gate position will be far longer than away from cast gate position Melt internal pressure, product cooling sizing after, can because internal stress distribution it is uneven it is easy generation warpage, deformation even The phenomenons such as cracking, affect forming quality of products and qualification rate, and then increase consumption of raw materials.
4th, large scale plastic product volume is big, weight is big, and injection, pressurize, cooling cycle are longer, needs shortening each technique ring In the cycle of section, to reach improve production efficiency, the purpose of production cost, but traditional regular injection forming technique are reduced due to injection Board nozzle, die casting system and mould cavity inner space etc. aspect restriction, it is difficult to make full use of injection board The related technical parameter configuration such as injection rate, injection pressure, more cannot play injection board to greatest extent and use potentiality.
The above-mentioned weakness of injection molding technology and limitation greatly constrain injection molding technology further development and Larger range of application.
Utility model content
The purpose of this utility model is to provide a kind of space multipoint mode Fast Filling for large scale plastic product production System, to solve the problems, such as to propose in above-mentioned background technology.
For achieving the above object, this utility model provides following technical scheme:
A kind of space multipoint mode Fast Filling system for large scale plastic product production, including No. two main transport tubes, rise Beginning diverter, main transport tube, point transport tube, nozzle, spreader and an end diverter, the initial diverter and end point The surface of stream device is respectively provided with multiple through holes for internally crossing, on a main transport tube connection starting diverter and end diverter A through hole, wherein the other through hole of initial diverter is respectively fixedly connected with a No. two main transport tubes and multiple points of conveyings Cylinder, the other through hole of end diverter are respectively fixedly connected with a spreader and multiple points of transport tubes, the outfan of point transport tube It is tightly connected nozzle.
As further program of the utility model:Connect multiple centres between the initial diverter and end diverter Diverter, the structure of intermediate distributary device are consistent with the mechanism of initial diverter and end diverter, so as to form multi-player injection machine Structure.
As further program of the utility model:Nozzle on the initial diverter and end diverter adopts angle Staggeredly or length form staggeredly is distributed.
As further program of the utility model:The surface of No. two main transport tubes and a main transport tube arranges master Cylinder heating collar, the surface of point transport tube arrange a point cylinder heating collar, and heating pole is installed at point transport tube of nozzle mounting position.
As further program of the utility model:Multiple temperature sensors are set on the main cylinder heating collar, and temperature is passed Sensor connects the input of temperature controller by wire, and point cylinder heating collar, main cylinder heating collar and heating pole are connected by wire The outfan of jointing temp controller.
As further program of the utility model:The wire is arranged in coil holder, and all of wire passes through line The hub boundling in frame end portion is into cable.
Compared with prior art, the beneficial effects of the utility model are:
This practicality adopts spatial multi multipoint mode Fast Filling injecting systems, not only can effectively reduce single injection point Filling area, and the long ratio of product injected current can be reduced at double, the injecting rate of injection molding machine is made full use of, quick note is realized Filling is penetrated, the production efficiency of product is improved, mould, the stress distribution of product in injection process can also be improved;Note is improved simultaneously Transmission efficiency of the injection pressure in runner and die cavity, increases die cavity dwell pressure, improves forming quality of products.
Description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model.
Fig. 2 is the partial enlargement structural representation at temperature sensor.
Fig. 3 is positive structure schematic of the present utility model.
Fig. 4 is the cross-sectional view in A-A directions in Fig. 3.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only this utility model a part of embodiment, rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of this utility model protection.
Fig. 1~4 are referred to, in this utility model embodiment, a kind of space multipoint mode for large scale plastic product production Fast Filling system, including No. two main transport tubes 1,2, main transport tube 3 of initial diverter, coil holder 4, point transport tube 5, interior six Angle screw 6, nut 7, nozzle 8, point cylinder heating collar 9, spreader 10, end diverter 11, heating pole 12, main cylinder heating collar 14, Temperature sensor 15, soket head cap screw 16, wire 17, hub 19, cable 20, temperature controller 21, the initial diverter 2 Six through holes for internally crossing are respectively provided with the surface of end diverter 11, a main transport tube 3 connects 2 He of initial diverter A through hole on end diverter 11, wherein initial 2 other five through holes of diverter to be respectively fixedly connected with No. two masters defeated Other five through holes of cylinder 1 and four points of transport tubes 5, end diverter 11 are sent to be respectively fixedly connected with a spreader 10 and four Point transport tube 5, the outfan of described point of transport tube 5 are tightly connected nozzle 8, the raw material of melting from No. two main transport tubes 1 be input into into Enter on initial diverter 2 at the nozzle for connecting, while entering into what is connected on end diverter 11 by a main transport tube 3 At nozzle, realize that space multipoint mode is quickly exported, the nozzle on the initial diverter 2 and end diverter 11 is handed over using angle Wrong or length form staggeredly is distributed, it is ensured that the production for carrying out large scale plastic product mutually not hindered.
Multiple intermediate distributary devices can be set between the initial diverter 2 and end diverter 11, intermediate distributary device Structure is consistent with the mechanism of initial diverter 2 and end diverter 11, so as to form multi-player injection mechanism.
The surface of No. two main transport tubes 1 and a main transport tube 3 arranges main cylinder heating collar 14, the table of point transport tube 5 Face arranges a point cylinder heating collar 9, and heating pole 12 is installed at point transport tube 5 of 8 installation site of nozzle, is improved by heating pole 12 and is flowed Dynamic property and the temperature for spraying, it is to avoid in the quick cooled and solidified of narrow position at nozzle.
Multiple temperature sensors 15 are set on the main cylinder heating collar 14, and temperature sensor 15 connects temperature by wire 17 The input of controller 21, and point cylinder heating collar 9, main cylinder heating collar 14 and heating pole 12 connect temperature controller 21 by wire Outfan, all of wire is arranged in coil holder 4, and all of wire by 19 boundling of hub of 4 end of coil holder into Cable 20, is easy to centralized management.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, can realize that this practicality is new in other specific forms Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new The scope of type is by claims rather than described above is limited, it is intended that the equivalency fallen in claim is contained All changes in justice and scope are included in this utility model.Any reference in claim should not be considered as restriction Involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of description is only that those skilled in the art should for clarity Using description as an entirety, the technical scheme in each embodiment can also Jing it is appropriately combined, form those skilled in the art Understandable other embodiment.

Claims (6)

1. it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, it is characterised in that including No. two masters Transport tube, initial diverter, main transport tube, point transport tube, nozzle, spreader and an end diverter, the starting shunting The surface of device and end diverter is respectively provided with multiple through holes for internally crossing, a main transport tube connection starting diverter and end A through hole on the diverter of end, wherein the other through hole of initial diverter is respectively fixedly connected with No. two main transport tubes and many Individual point of transport tube, the other through hole of end diverter are respectively fixedly connected with a spreader and multiple points of transport tubes, and described point defeated The outfan of cylinder is sent to be tightly connected nozzle.
2. it is according to claim 1 it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, its Be characterised by, between the initial diverter and end diverter, connect multiple intermediate distributary devices, the structure of intermediate distributary device with Initial diverter is consistent with the mechanism of end diverter, so as to form multi-player injection mechanism.
3. it is according to claim 1 it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, its It is characterised by, the nozzle on the initial diverter and end diverter is carried out staggeredly or in the form of length is interlocked using angle Distribution.
4. it is according to claim 1 it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, its It is characterised by, the surface of No. two main transport tubes and a main transport tube arranges main cylinder heating collar, and the surface of point transport tube sets A point cylinder heating collar is put, and heating pole is installed at point transport tube of nozzle mounting position.
5. it is according to claim 4 it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, its It is characterised by, arrange multiple temperature sensors on the main cylinder heating collar, temperature sensor connects temperature controller by wire Input, and point cylinder heating collar, main cylinder heating collar and heating pole are by the outfan of wire connection temperature controller.
6. it is according to claim 5 it is a kind of for large scale plastic product production space multipoint mode Fast Filling system, its It is characterised by, the wire is arranged in coil holder, and all of wire passes through the hub boundling of coil holder end into cable.
CN201621058452.6U 2016-09-18 2016-09-18 A kind of space multipoint mode Fast Filling system for large scale plastic product production Withdrawn - After Issue CN206066817U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621058452.6U CN206066817U (en) 2016-09-18 2016-09-18 A kind of space multipoint mode Fast Filling system for large scale plastic product production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621058452.6U CN206066817U (en) 2016-09-18 2016-09-18 A kind of space multipoint mode Fast Filling system for large scale plastic product production

Publications (1)

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CN206066817U true CN206066817U (en) 2017-04-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106346688A (en) * 2016-09-18 2017-01-25 武汉亿美特机械有限公司 Spatial multipoint type rapid filling system for production of large-scale plastic products
CN108437434A (en) * 2018-04-18 2018-08-24 深圳市承熹机电设备有限公司 Applying method and make-up machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106346688A (en) * 2016-09-18 2017-01-25 武汉亿美特机械有限公司 Spatial multipoint type rapid filling system for production of large-scale plastic products
CN108437434A (en) * 2018-04-18 2018-08-24 深圳市承熹机电设备有限公司 Applying method and make-up machine

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Effective date of registration: 20180920

Address after: 436000 6 Chuang Chuang Road, Ezhou Economic Development Zone, Ezhou, Hubei

Co-patentee after: Wuhan Yimeite Machinery Co., Ltd.

Patentee after: Hubei Efeng Die & Mold Co., Ltd.

Address before: 436000 pioneer Avenue, Gedian Development Zone, Ezhou, Hubei (1-2 building, thirty-first)

Patentee before: Wuhan Yimeite Machinery Co., Ltd.

TR01 Transfer of patent right
AV01 Patent right actively abandoned

Granted publication date: 20170405

Effective date of abandoning: 20190816

AV01 Patent right actively abandoned