A kind of aluminium bar bending mechanism
Technical field
This utility model is related to a kind of aluminium section bar process units, more particularly to a kind of aluminium bar bending mechanism.
Background technology
Aluminum(Al)It is a kind of light metal, its compound distributed pole in nature is wide, the resource of aluminum about 400 in the earth's crust~
50000000000 tons, oxygen and silicon are only second to, occupy the 3rd.It is the first big metalloid in metal species.Aluminum has special chemistry, thing
Reason characteristic, not only lightweight, quality is hard, but also with good ductility, electric conductivity, heat conductivity, thermostability and resistance to radioprotective
Property, it is the important foundation raw material of the national economic development.
Aluminum is the profuse metallic element of content on the earth, and its reserves occupies the 1st in a metal.To 19 end of the centurys, aluminum
Just show up prominently, become the competitive metal in engineer applied, and it is voguish.Aviation, building, automobile three are big important
Industrial expansion, it is desirable to which material behavior has the peculiar property of aluminum and its alloy, this just greatly facilitates this new metal --
The production and application of aluminum.
Different according to the metallic element that aluminium bar contains, aluminium bar can probably be divided into:
1000 serial aluminium bars:Represent 1050,1060,1100 serial.In all series, 1000 series belong to aluminum content most
Many one is serial.Purity can reach more than 99.00%.Due to not containing other technologies element, so production process is more single
One, price is relatively inexpensive, is that the most frequently used in current regular industrial one is serial.The major part circulated on market is 1050
And 1060 is serial.1000 serial aluminium bars determine the minimum aluminum content of this series according to last two Arabic numerals, than
If last two Arabic numerals of 1050 series are 50, according to international trade mark nomenclature principle, aluminum content must reach more than 99.5%
Side is qualified products.In the aluminium alloy technical standard (gB/T3880-2006) of China, also 1050 aluminum content of clear stipulaties reaches
The aluminum content of 99.5%. same 1060 serial aluminium bar of reason must reach more than 99.6%.
2000 serial aluminium bars:Represent 2A16(LY16)、2A02(LY6).The characteristics of 2000 serial aluminium bar is that hardness is higher, its
In with copper coin cellulose content highest, probably in 3-5% or so.2000 serial aluminium bars belong to aircraft aluminum, seldom should in regular industrial
With.
2024 is the typical duralumin, hard alumin ium alloy in Al-Cu-Mg, belongs to heat-treatable alloy, and intensity is high, easy processing, easy car
Cut, corrosion resistance is general.
2024 aluminium bars are thermally treated(T3, T4, T351)Afterwards, mechanical performance is significantly improved, and its T3 state parameter is as follows:Tension
Intensity 470MPa, 0.2% yield strength 325MPa, percentage elongation:10%, fatigue strength 105MPa, hardness 120HB.
The main usess of 2024 aluminium bars:Aircaft configuration, rivet, truck hub, propeller component and other a variety of structural members
3000 serial aluminium bars:Represent based on 3003,3A21.3000 series aluminum rod production process of China is more outstanding.3000
Serial aluminium bar be by manganese element be main component.Content, between 1.0-1.5, is that a antirust function is preferably serial.
4000 serial aluminium bars:The aluminium bar for being represented as 4000 series of 4A01 belongs to the higher series of silicon content.Usual silicone content
Between 4.5-6.0%.Category structure material, machine components, forging material, welding material;Low melting point, corrosion resistance are good, product
Description:With heat-resisting, wear-resisting characteristic.
5000 serial aluminium bars:Represent 5052,5005,5083,5A05 it is serial.5000 serial aluminium bars belong to more common alloy
Aluminium bar series, essential element is magnesium, and magnesium content is between 3-5%.Almag is properly termed as again.It is mainly characterized in that density is low, resists
Tensile strength is high, and elongation percentage is high.Under equal area almag weigh less than other series, in regular industrial using also compared with
For extensive.Belong to one of more ripe aluminium bar series in 5000 serial aluminium bar of China.
6000 serial aluminium bars:Represent 6061,6063 and mainly contain two kinds of elements of magnesium and silicon, thus concentrated 4000 series and
The advantage 6061 of 5000 series is a kind of cold treatment aluminium forging product, it is adaptable to the application having high demands to corrosion resistance, oxidisability.
Workability is good, and easy coating, processability are good.
7000 serial aluminium bars:Represent 7075 and mainly contain zinc element.Aviation series is fallen within, is magnalium pltine, is
Heat-treatable alloy, belongs to extra super duralumin alloy, has good wearability.Substantially the production technology of import, China is relied on to need
Improve.
What the 8th, 8000 serial aluminium bars were more commonly used belongs to other series for 8011, and major applications are aluminium foil, produce aluminum
Less commonly use in terms of rod.
Aluminium bar can be divided into according to profile:Circle aluminium bar, square aluminium bar, hexagonal aluminium bar, trapezoidal aluminium bar etc..
Aluminium bar is during actual use, it is sometimes desirable to by aluminium bar bending, to install.The mode of existing aluminium bar bending
There is following defect:
1st, during bending, when bending part is unlikely to deform bending, aluminium bar is caused to deform so that the aluminium bar bending after bending is not straight,
Need to align again, increased operation, waste the working time.
2nd, during bending, in the surface irregularity of bending part, form fold, unsightly, and quality is affected profile.
3rd, during bending, bending part generation strain is larger, and bending part is it is possible that crack, affects the intensity of aluminium bar.
Utility model content
In order to need to align again side defect after overcoming the bending that existing aluminium bar bending is present, this utility model provides one
Aluminium bar bending mechanism is planted, need not be aligned again by the apparatus for bending bending aluminium bar, be reduced aligning operation, improve work
Efficiency.
This utility model by solving the technical scheme that adopts of above-mentioned technical problem is:
A kind of aluminium bar bending mechanism, it is characterised in that:Including the first pallet and the second pallet, the second pallet and
Flex area is provided between one pallet, first pallet includes the first frame, the first transport roller, the first fixed mount and
, in the first frame, the first frame is arranged on the first rotary shaft for one rotary shaft, the first transport roller and the first fixed mount interval
On, second pallet includes the second frame, the second transport roller, the second fixed mount and the second rotary shaft, the second transport roller and
In the second frame, the second frame is arranged in the second rotary shaft, first frame and second at second fixed mount interval
Frame is respectively connected with bending cylinder, and also including bent reshaping mechanism, the bent reshaping mechanism includes track, arc block, square block
And connecting shaft, arc block and square block be mounted opposite in connecting shaft, connecting shaft card in orbit, track laying to flex area,
Heating element is mounted on the arc block and square block.
First fixed mount includes that the first front plate and the first rear plate, the first front plate and the first rear plate are connected with
First cylinder, the first cylinder are arranged in the first frame.
Second fixed mount includes that the second front plate and the second rear plate, the second front plate and the second rear plate are connected with
Second cylinder, the second cylinder are arranged in the second frame.
This utility model has the advantages that:
1st, this utility model includes the first pallet and the second pallet, arranges between the second pallet and the first pallet
There is flex area, first pallet includes the first frame, the first transport roller, the first fixed mount and the first rotary shaft, the first fortune
, in the first frame, the first frame is arranged in the first rotary shaft for defeated roller and the first fixed mount interval, second transport
Frame includes the second frame, the second transport roller, the second fixed mount and the second rotary shaft, the second transport roller and the second fixed mount interval peace
It is mounted in the second frame, the second frame is arranged in the second rotary shaft, first frame and the second frame are respectively connected with bending
Cylinder.After aluminium bar is fixed on the first fixed mount and the second fixed mount, start bending cylinder, bending cylinder promotes the first frame
With the second gantry motion, by aluminium bar bending, bending angle is completed by controlling the extension elongation of bending cylinder according to actual needs.
By the fixation of the first fixed mount and the second fixed mount, in bending, aluminium bar would not bend, it is not necessary to be aligned, and reduce
Aligning operation, improves bending efficiency.
2nd, the first fixed mount described in the utility model includes the first front plate and the first rear plate, the first front plate and first
Rear plate is connected with the first cylinder, and the first cylinder is arranged in the first frame.Second fixed mount described in the utility model includes
Two front plates and the second rear plate, the second front plate and the second rear plate are connected with the second cylinder, and the second cylinder is arranged on second
In frame.By the effect of the first cylinder and the second cylinder control the first front plate and the first rear plate and the second front plate and
Second rear plate clamps aluminium bar, it is easy to operate, and clamping is stable, is easy to take out aluminium bar after bending.
3rd, aluminium bar apparatus for bending described in the utility model also includes bent reshaping mechanism, and the bent reshaping mechanism includes rail
Road, arc block, square block and connecting shaft, arc block and square block are mounted opposite in connecting shaft, connecting shaft card in orbit, rail
Road is routed to flex area.In bending, bent reshaping mechanism is driven into into flex area, by arc block or the work of square block
With, give the support of dogleg section one, in bending, dogleg section be not in behind crack, and bending bending part surface it is smooth,
Good looking appearance.Heating element is mounted on arc block described in the utility model and square block.Aluminum is heated by the effect of heating element
The bending part of rod, lowers the hardness of bending part, is more prone to bending, time saving and energy saving.
Description of the drawings
Fig. 1 is this utility model overall structure diagram.
Labelling in figure:1st, the first pallet, the 10, first frame, the 11, first transport roller, the 12, first fixed mount, 120,
One front plate, the 121, first rear plate, the 122, first cylinder, the 13, first rotary shaft, the 2, second pallet, the 20, second frame,
21st, the second transport roller, the 22, second fixed mount, the 220, second front plate, the 221, second rear plate, the 222, second cylinder, 23,
Two rotary shafts, 3, flex area, 4, bending cylinder, 5, track, 6, arc block, 7, square block, 8, connecting shaft, 9, heating element.
Specific embodiment
With reference to embodiment, the utility model will be further described, and described embodiment is only that this practicality is new
The a part of embodiment of type, is not whole embodiments.Based on the embodiment in this utility model, the ordinary skill people of this area
Member obtained under the premise of creative work is not made other used by embodiment, belong to protection model of the present utility model
Enclose.
Embodiment 1
The present embodiment includes the first pallet 1 and the second pallet 2, arranges between the second pallet 2 and the first pallet 1
There is flex area 3, first pallet 1 includes the first frame 10, the first transport roller 11, the first fixed mount 12 and the first rotary shaft
13, in the first frame 10, the first frame 10 is rotated installed in first for the first transport roller 11 and the interval of the first fixed mount 12
On axle 13, second pallet 2 includes the second frame 20, the second transport roller 21, the second fixed mount 22 and the second rotary shaft 23,
, in the second frame 20, the second frame 20 is arranged on the second rotary shaft 23 for second transport roller 21 and the interval of the second fixed mount 22
On, first frame 10 and the second frame 20 are respectively connected with bending cylinder 4.Aluminium bar is fixed on into the first fixed mount and second admittedly
After determining on frame, start bending cylinder, bending cylinder promotes the first frame and the second gantry motion, by aluminium bar bending, bending angle
The extension elongation for controlling bending cylinder according to actual needs can be completed.By the fixation of the first fixed mount and the second fixed mount,
In bending, aluminium bar would not bend, it is not necessary to be aligned, and reduce aligning operation, improve bending efficiency.
The aluminium bar apparatus for bending of the present embodiment also includes bent reshaping mechanism, and the bent reshaping mechanism includes track 5, arc
Block 6, square block 7 and connecting shaft 8, arc block 6 and square block 7 are mounted opposite in connecting shaft 8, and connecting shaft 8 is stuck in track 5,
Track 5 is routed to flex area 3.Heating element 9 is mounted on the arc block 6 and square block 7.In bending, by bent reshaping
Mechanism is driven into flex area, by the effect of arc block or square block, gives dogleg section one support, in bending, bending
Part be not in behind crack, and bending bending part surface it is smooth, good looking appearance.
Embodiment 2
The present embodiment includes the first pallet 1 and the second pallet 2, arranges between the second pallet 2 and the first pallet 1
There is flex area 3, first pallet 1 includes the first frame 10, the first transport roller 11, the first fixed mount 12 and the first rotary shaft
13, in the first frame 10, the first frame 10 is rotated installed in first for the first transport roller 11 and the interval of the first fixed mount 12
On axle 13, second pallet 2 includes the second frame 20, the second transport roller 21, the second fixed mount 22 and the second rotary shaft 23,
, in the second frame 20, the second frame 20 is arranged on the second rotary shaft 23 for second transport roller 21 and the interval of the second fixed mount 22
On, first frame 10 and the second frame 20 are respectively connected with bending cylinder 4.Aluminium bar is fixed on into the first fixed mount and second admittedly
After determining on frame, start bending cylinder, bending cylinder promotes the first frame and the second gantry motion, by aluminium bar bending, bending angle
The extension elongation for controlling bending cylinder according to actual needs can be completed.By the fixation of the first fixed mount and the second fixed mount,
In bending, aluminium bar would not bend, it is not necessary to be aligned, and reduce aligning operation, improve bending efficiency.
First fixed mount 12 described in the present embodiment includes the first front plate 120 and the first rear plate 121, the first front plate
120 and first rear plate 121 be connected with the first cylinder 122, the first cylinder 122 is arranged in the first frame 10.
Second fixed mount 22 described in the present embodiment includes the second front plate 220 and the second rear plate 221, the second front plate
220 and second rear plate 221 be connected with the second cylinder 222, the second cylinder 222 is arranged in the second frame 20.By the first gas
The effect of cylinder and the second cylinder controls the first front plate and the first rear plate and the second front plate and the second rear plate clamps aluminum
Rod, it is easy to operate, clamping are stable, are easy to take out aluminium bar after bending.
The aluminium bar apparatus for bending of the present embodiment also includes bent reshaping mechanism, and the bent reshaping mechanism includes track 5, arc
Block 6, square block 7 and connecting shaft 8, arc block 6 and square block 7 are mounted opposite in connecting shaft 8, and connecting shaft 8 is stuck in track 5,
Track 5 is routed to flex area 3.Heating element 9 is mounted on the arc block 6 and square block 7 in bending, by bent reshaping machine
Structure is driven into flex area, by the effect of arc block or square block, gives dogleg section one support, in bending, bending part
Point be not in behind crack, and bending bending part surface it is smooth, good looking appearance.