CN206064889U - Axial workpiece endoporus pollutant-removing system - Google Patents
Axial workpiece endoporus pollutant-removing system Download PDFInfo
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- CN206064889U CN206064889U CN201620915220.1U CN201620915220U CN206064889U CN 206064889 U CN206064889 U CN 206064889U CN 201620915220 U CN201620915220 U CN 201620915220U CN 206064889 U CN206064889 U CN 206064889U
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- support plate
- cleaning storehouse
- storehouse
- cleaning
- feeding trolley
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Abstract
The utility model discloses a kind of axial workpiece endoporus pollutant-removing system, arranges operation storehouse on the top of lathe bed front end, the shower nozzle that a row is arranged in order from front to back is connected with the supervisor that catchments, the first parallel support plate of left and right and the second support plate are provided with feeding trolley；Locating piece is symmetrical arranged in the rear and front end of the first support plate, the groove for extending from top to bottom on the opposite face of two locating pieces, is offered, and the end of the first support plate is embedded in corresponding groove, former and later two " L " shape pieces is arranged in the side of the first support plate；Longeron is set relative to the opposite side of the second support plate in the first support plate, guide pin bushing is fixed in the rear and front end of longeron top surface, is equipped with test pin in each guide pin bushing.This utility model can be used in the endoporus cleaning of gearbox gear wheel shaft isometry class part, and not only simple operation, the labor intensity of workman be little, and clean up, thoroughly, and cleaning effect significantly, while cleaning cost is reduced, can effectively improve production efficiency.
Description
Technical field
This utility model belongs to automobile component processing technique field, more particularly to a kind of axial workpiece endoporus pollutant-removing system.
Background technology
Gear shaft is the important component on automobile gearbox, for supporting gear, enables pitch wheel smooth
Transmission power.Gear shaft adheres to the debris such as greasy dirt, iron filings after the completion of machining, inevitably, therefore matting must
It is indispensable.Existing cleaning way is that some gear shafts are placed on framed bent to be rinsed, and is almost manually carried out entirely, clearly
The efficiency washed is low, the high labor intensive of workman.Meanwhile, above-mentioned backwashing manner can only clean the debris on gear shaft surface, gear shaft
Endoporus is because there is certain length to be difficult to be washed into, therefore cleans not thoroughly, and cleaning performance is undesirable, makes gear shaft be difficult to meet real
Using for border needs.In addition, after the completion of cleaning, also gear shaft is transferred on other devices and is dried, i.e. cleaning, baking
Do and complete where difference, further increase the labor intensity of workman, and greatly reduce manufacturing schedule.
Utility model content
In view of the above-mentioned deficiency of prior art, technical problem to be solved in the utility model is to provide a kind of axle class
Inner bore of part pollutant-removing system.
The technical solution of the utility model is as follows：A kind of axial workpiece endoporus pollutant-removing system, it is characterised in that：Before lathe bed
The top at end arranges operation storehouse, and the operation storehouse upper end is open, and the top in the middle part of lathe bed arranges cleaning storehouse, and the front end for cleaning storehouse is provided with
Feed inlet and outlet, the rear end of the lathe bed are provided with water tank, install vertical centrifugal pump, the feed liquor of the vertical centrifugal pump in the top of water tank
End is stretched in water tank, and the liquid outlet of vertical centrifugal pump is connected with the import of pressure vessel by the first water pipe, and pressure vessel is located at
The rear side in cleaning storehouse, the outlet of the pressure vessel are connected with the supervisor that catchments by the second water pipe, and the supervisor that catchments is positioned at cleaning
In storehouse, be connected with shower nozzle that a row be from front to back arranged in order on supervisor catchmenting, in the inner bottom wall in the cleaning storehouse, be equipped with two
The parallel longitudinal rail of root or so, the front end of longitudinal rail are extended in operation storehouse, feeding trolley by the slide block of its bottom with
Two longitudinal rails are slidably matched, and the rear end of the feeding trolley is connected with the piston rod of longitudinal cylinder, the cylinder body peace of longitudinal cylinder
On rear side of cleaning storehouse, the first parallel support plate of left and right and the second support plate, the top of two pieces of support plates are provided with feeding trolley
Multiple " V " shape grooves are set from front to back, location-plate is set relative to the opposite side of the first support plate in second support plate, this is fixed
Position plate is distributed with multiple alignment pins from front to back parallel to the second support plate on location-plate, the tip of each alignment pin vertically the
Two support plates；
Locating piece is symmetrical arranged in the rear and front end of first support plate, lower end and the feeding trolley of locating piece are mutually fixed,
The groove that from top to bottom extend is offered on the opposite face of two locating pieces, the end of the first support plate is embedded in corresponding groove
In, in the side of the first support plate, former and later two " L " shape pieces are set, the crosspiece and feeding trolley of " L " shape piece fit fixation, " L "
The perpendicular section of shape piece is fitted with the first support plate, is bolted；
Longeron is set relative to the opposite side of the second support plate in first support plate, the longeron is quarter bend, in longeron top surface
Rear and front end fix guide pin bushing, the axial line of the guide pin bushing is transversely to the machine direction guide rail, is equipped with test pin, the detection in each guide pin bushing
The tip of pin vertically the first support plate.
Using above technical scheme, when initial, feeding trolley is located in operation storehouse, in order to the manual feeding of workman.First
" V " shape groove on plate is arranged in pairs with the " V " shape groove on the second support plate, for supporting gear shaft, the " V " shape groove on two pieces of support plates
Have multiple, correspondingly once many rooted tooth wheel shafts capable of washing.Open in axial bore, and axle body as gear shaft is offered along axial line
There is the radial hole communicated with axial bore, after so be placed on gear shaft on two pieces of support plates, stretch into the tip of alignment pin
One end of the gear shaft axial bore, it is spacing to gear shaft.
Start longitudinal cylinder, the piston rod retraction of longitudinal cylinder, under the guide effect of longitudinal rail, feeding trolley is drawn
Enter and clean in storehouse, feeding trolley stops when reaching set location, now the toothrow wheel shaft one on row's shower nozzle and feeding trolley
One correspondence, and axial bore of the tip of shower nozzle just to gear shaft.
Start vertical centrifugal pump, the cleanout fluid in water tank is pumped out by vertical centrifugal pump, cleanout fluid is entered by the first water pipe
Enter in pressure vessel, flushing liquor is pressurized in pressure vessel, then entered by the second water pipe and catchmented in supervisor, finally from each spray
Head is injected in the axial bore of gear shaft, and the axial bore and radial hole of gear shaft are rinsed.
In addition to loading and unloading, remaining operation is carried out this utility model automatically, high degree of automation, the labor intensity of workman
It is little, and cleaning efficiency is high.Cleanout fluid is injected directly in the endoporus of gear shaft, can be by the greasy dirt in gear shaft inner hole, ferrum
The debris such as bits are rinsed well, it can be ensured that the effect of cleaning.In addition to the gear shaft of change speed gear box, this utility model can be additionally used in which
Clean in the hole of its similar axial workpiece, subject range is very wide.
First support plate is connected with two locating pieces by the way of inserting, and disassembling operations are very convenient；First support plate passes through
Two " L " shape pieces are fixed with feeding trolley, and the moulding of " L " shape piece is simple, and processing and fabricating is easy, it can be ensured that the first support plate and feeding
The fixing of dolly connection is good.Meanwhile, the first support plate can easily be removed by demounting bolt and changed, to adapt to not
The needs of same specification gear shaft.
Before and after arranging on longeron two test pins with shower nozzle in same level, for whether detecting gear shaft position
Accurately.Guide pin bushing is oriented to test pin, test pin is only moved in left and right directions.When batch cleans same specification gear shaft
Before, before and after first placing, two rooted tooth wheel shafts make gear shaft one end be held out against by alignment pin spacing, then towards tooth on feeding trolley
The direction of wheel shaft promotes test pin, if the tip of test pin can not be stretched in the axial bore of gear shaft, needs adjustment
The height of plate changes support plate, and whole detection operation is very simple and convenient.
The top of the feed inlet and outlet is provided with dodge gate, the dodge gate top in front of fixed door by door coverage is fixed
Middle part be connected with the piston rod of vertical cylinder, the cylinder body of vertical cylinder is fixed on the top of cleaning storehouse front end.Above structure exists
In the presence of vertical cylinder, dodge gate can rise, and make the bottom of feed inlet and outlet open, pass in and out in order to feeding trolley；In punching
During washing, dodge gate drops to minimum point, and feed inlet and outlet is completely closed, to prevent from cleaning outside the water smoke produced in storehouse
Let out.
Drying fan is housed at the top in the cleaning storehouse, the air outlet of drying fan is stretched in cleaning storehouse, and with cleaning
The wind scooper arranged on the inner roof wall of storehouse is communicated, and the wind scooper is up-small and down-big taper.Above structure is led to after the completion of flushing
Crossing drying fan and hot blast being blown into into cleaning storehouse, drying and processing is carried out to gear shaft, so cleaning, drying is complete on the same device
Into substantially increasing production efficiency；Wind scooper is used for the region for guiding hot blast only to blow to feeding trolley stop, further increases
Drying efficiency.
Mist arrester is housed at the top in the cleaning storehouse, the suction inlet of the mist arrester is connected with the inside in cleaning storehouse, inhales mist
The condensation-water drain of device is accessed in the water tank by pipeline.On the one hand mist arrester has for the water smoke rinsed in storehouse is suctioned out
Beneficial to gear shaft flash baking；On the other hand, water smoke is condensed in mist arrester, is reused in can coming back to water tank, section
About developing cost.
Beneficial effect：This utility model designs ingenious, simple structure, enforcement is easy, it is little to take up an area space, can be used in speed change
The endoporus cleaning of the axial workpieces such as case gear shaft, and integrate cleaning, drying function, not only simple operation, automatization's journey
Degree is high, and the labor intensity of workman is little, and cleans up, thoroughly, cleaning effect significantly, while cleaning cost is reduced, energy
Production efficiency is effectively improved enough.
Description of the drawings
Fig. 1 is structural representation of the present utility model.
Right views of the Fig. 2 for Fig. 1.
Structural representations of the Fig. 3 for this utility model overlook direction.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples：
As shown in Figure 1, Figure 2, Figure 3 shows, the top in 1 front end of lathe bed arranges operation storehouse 2, and 2 upper end of operation storehouse is open.Lathe bed
Top in the middle part of in the of 1 arranges cleaning storehouse 3, and the front end for cleaning storehouse 3 is provided with feed inlet and outlet 4.The top of feed inlet and outlet 4 is hidden by door 29 is fixed
Covering, dodge gate 30 being provided with the front of fixed door 29, the two ends of the dodge gate 30 are located in the guide chute being correspondingly arranged, activity
The middle part on 30 tops of door is connected with the piston rod of vertical cylinder 31, and the cylinder body of vertical cylinder 31 is fixed on the top of cleaning 3 front end of storehouse
Portion.In the presence of vertical cylinder 31, dodge gate 30 can rise or decline, to open or close the spacious of 4 bottom of feed inlet and outlet
Mouthful, in order to clean 3 input and output material of storehouse.
As shown in Figure 1, Figure 2, Figure 3 shows, two or so parallel longitudinal rails 11 are housed in the inner bottom wall in cleaning storehouse 3, indulge
The front end of direction guiding rail 11 is extended in operation storehouse 2.Feeding trolley 12 is slided with two longitudinal rails 11 by the slide block of its bottom
Coordinate, the rear end of the feeding trolley 12 is connected with the piston rod of longitudinal cylinder 13, the cylinder body of longitudinal cylinder 13 is installed on cleaning storehouse 3
Rear side.Longitudinal cylinder 13 is used to drive feeding trolley 12, makes feeding trolley 12 enter or exit cleaning storehouse 3.
As shown in Figure 1, Figure 2, Figure 3 shows, the first parallel support plate 14 of left and right and the second support plate are provided with feeding trolley 12
15, each support plate is each parallel to longitudinal rail 11.The top of two pieces of support plates arranges multiple " V " shape grooves from front to back, " V " shape groove
Number determines according to actual needs, and the " V " shape slot number mesh on two pieces of support plates is identical, position is relative.In the second support plate 15
Side is provided with location-plate 19, and location-plate 19 and the first support plate 14 are lived apart in the both sides of the second support plate 15, and location-plate 19 parallel to
Second support plate 15.Multiple alignment pins 20, " V " on alignment pin 20 and the second support plate 15 is distributed with location-plate 19 from front to back
Shape groove is corresponded, the tip of each alignment pin 20 vertically the second support plate 15.
As shown in Figure 1, Figure 2, Figure 3 shows, locating piece 21 is symmetrical arranged in the rear and front end of the first support plate 14, under locating piece 21
End is mutually fixed with feeding trolley 12.The groove that from top to bottom extend offered on the opposite face of two locating pieces 21, first
The end of plate 14 is embedded in corresponding groove.In the side of the first support plate 14, former and later two " L " shape pieces 22, " L " shape piece 22 are set
Crosspiece and feeding trolley 12 fit fixation, the perpendicular section of " L " shape piece 22 is fitted with the first support plate 14, is bolted, the
The hole worn for bolt on one support plate 14 is strip hole, in order to adjust the height and position of the first support plate 14.Certainly, as needed
Bolt can also be pulled down, the first support plate 14 of other specifications is changed, to meet the needs of different gear shafts.
As shown in Figure 1, Figure 3, the corresponding end of the second support plate 15 and location-plate 19 is fixed on same slide 23, i.e., and second
The front end of support plate 15 and the front end of location-plate 19 are fixed on an above slide 23, the rear end of the second support plate 15 and location-plate 19
Rear end be fixed on latter one slide 23, second be correspondingly arranged on former and later two slides 23 and feeding trolley 12 is laterally led
Rail 24 is slidably matched, and the second cross slide way 24 is transversely to the machine direction guide rail 11.Between second support plate 15 and location-plate 19 and slide 23
Preferably detachable connection, can so adjust the height and position of the second support plate 15 and location-plate 19, or as needed more
Change the second support plate 15 and location-plate 19.The bottom of location-plate 19 is provided with nut seat, the nut seat is set on long bolt 25,
Long bolt 25 passes through bearing and bearing block with 12 phase of feeding trolley parallel to the second cross slide way 24, the two ends of long bolt 25
Hold.When rotating long bolt 25,19 side-to-side movement of the second support plate 15 and location-plate can be driven, to change and the first support plate 14
The distance between.
As shown in figure 3, arranging longeron 26 in the side of the first support plate 14, longeron 26 and the second support plate 15 are lived apart in first
The both sides of plate 14.Longeron 26 is quarter bend, and parallel to longitudinal rail 11.Guide pin bushing 27 is fixed in the rear and front end of 26 top surface of longeron,
The axial line of guide pin bushing 27 is transversely to the machine direction guide rail 11, and test pin 28 is equipped with each guide pin bushing 27, and the tip of the test pin 28 is vertical
Towards the first support plate 14.
As shown in Figure 1, Figure 2, Figure 3 shows, water tank 5 is provided with the rear end of lathe bed 1, for containing cleanout fluid.In the top of water tank 5
Vertical centrifugal pump 6 is installed, the liquid feeding end of the vertical centrifugal pump 6 is stretched in water tank 5, the liquid outlet of vertical centrifugal pump 6 passes through first
Water pipe 7 is connected with the import of pressure vessel 8, and pressure vessel 8 is located at the rear side in cleaning storehouse 3, than being supported in water tank 5 by support
On.The outlet of the pressure vessel 8 is connected with the supervisor 9 that catchments by the second water pipe 7 '.The supervisor 9 that catchments is located in cleaning storehouse 3, in collection
The shower nozzle 10 that a row is arranged in order from front to back, " V " shape groove on the number of shower nozzle 10 and the first support plate 14 are connected with water supervisor 9
Number it is identical, the distance between two adjacent shower nozzles 10 are equal with the distance between two adjacent " V " shape grooves on the first support plate 14.
As shown in Figure 1, Figure 2, Figure 3 shows, row's shower nozzle 10 is arranged on same head cartridge 16, under the head cartridge 16
Side is provided with two first cross slide ways 17 parallel in front and back, and head cartridge 16 is laterally led with two first by the slide block of its bottom
Rail 17 is slidably matched.Lateral cylinder 18 is provided with the side of head cartridge 16, the lateral cylinder 18 and longitudinal rail 11 are lived apart
The both sides of head cartridge 16, lateral cylinder 18 are transversely to the machine direction guide rail 11, and piston rod and the head cartridge 16 of lateral cylinder 18 connect
Connect.Lateral cylinder 18 is used to drive head cartridge 16, head cartridge 16 is moved in left and right directions together with shower nozzle 10.
As shown in Figure 1 and Figure 2, drying fan 32 is housed at the top in cleaning storehouse 3, the air outlet of drying fan 32 is stretched into clearly
Bring down stocks in 3, and communicate with the wind scooper 33 arranged on cleaning 3 inner roof wall of storehouse, wind scooper 33 is up-small and down-big taper.In cleaning
The top in storehouse 3 is also equipped with mist arrester 34, and the suction inlet of the mist arrester 34 is connected with the inside in cleaning storehouse 3, the condensation of mist arrester 34
Water out is accessed in water tank 5 by pipeline.
Operation principle of the present utility model is as follows：
When initial, feeding trolley 12 is located in operation storehouse 2, and many rooted tooth wheel shafts are placed on feeding trolley 12, gear shaft is made
Supported by the " V " shape groove on the first support plate 14 and the second support plate 15 jointly.Long bolt 25 is rotated, and the second support plate 14 is made towards first
The direction motion of support plate 14, until the tip of alignment pin 20 stretches into one end of the gear shaft axial bore, it is spacing to gear shaft.
Start longitudinal cylinder 13, the piston rod retraction of longitudinal cylinder 13, under the guide effect of longitudinal rail 11, by feeding
Dolly 12 is drawn in cleaning storehouse 3, and feeding trolley 12 stops when reaching set location.Now start vertical cylinder 31, make dodge gate
30 decline, and feed inlet and outlet 4 is completely closed；Start lateral cylinder 18 simultaneously, lateral cylinder 18 promotes head cartridge 16, makes each spray
The axial bore of gear shaft is stretched at 10 tip, and under the collective effect of shower nozzle 10 and alignment pin 20, gear shaft realizes left and right
Direction positions.
Start vertical centrifugal pump 6, the cleanout fluid in water tank 5 is pumped out by vertical centrifugal pump 6, make cleanout fluid pass through the first water pipe
7 enter in pressure vessel 8, and flushing liquor is pressurized in pressure vessel 8, are then entered by the second water pipe 7 ' and are catchmented in supervisor 9, most
It is injected in the axial bore of gear shaft from each shower nozzle 10 afterwards, the axial bore and radial hole of gear shaft is rinsed.
During flushing, mist arrester 34 works, and the water smoke rinsed in storehouse 3 is suctioned out, and water smoke is cold in mist arrester 34
It is solidifying, reuse during water tank 5 can be come back to.After the completion of flushing, drying fan 32 works, and hot blast is sent in cleaning storehouse 3,
Gear shaft is dried.After drying is completed, dodge gate 30 is opened, and feeding trolley 12 is exited from cleaning storehouse 3, comes back to behaviour
Make in storehouse 2, you can changing gear shaft carries out next flushing operation.
Claims (4)
1. a kind of axial workpiece endoporus pollutant-removing system, it is characterised in that：On the top of lathe bed (1) front end, operation storehouse (2) is set, should
Operation storehouse (2) upper end is open, and the top in the middle part of lathe bed (1) arranges cleaning storehouse (3), and the front end for cleaning storehouse (3) is provided with feed inlet and outlet
(4), the rear end of the lathe bed (1) is provided with water tank (5), installs vertical centrifugal pump (6), the vertical centrifugal in the top of water tank (5)
The liquid feeding end of pump (6) is stretched in water tank (5), and the liquid outlet of vertical centrifugal pump (6) is by the first water pipe (7) and pressure vessel (8)
Import connection, rear side of the pressure vessel (8) positioned at cleaning storehouse (3), the outlet of the pressure vessel (8) pass through the second water pipe (7 ')
Supervisor (9) is connected with catchmenting, it is described catchment supervisor (9) positioned at cleaning storehouse (3) in, catchment be connected with supervisor (9) row from
The shower nozzle (10) being arranged in order after going to, is equipped with two or so parallel longitudinal rails in the inner bottom wall of the cleaning storehouse (3)
(11), the front end of longitudinal rail (11) is extended in operation storehouse (2), and feeding trolley (12) is indulged with two by the slide block of its bottom
Direction guiding rail (11) is slidably matched, and the rear end of the feeding trolley (12) is connected with the piston rod of longitudinal cylinder (13), longitudinal cylinder
(13) cylinder body be installed on cleaning storehouse (3) on rear side of, be provided with feeding trolley (12) parallel the first support plate (14) in left and right and
Second support plate (15), the top of two pieces of support plates arrange multiple " V " shape grooves from front to back, second support plate (15) relative to
The opposite side of the first support plate (14) arranges location-plate (19), and the location-plate (19) is parallel to the second support plate (15), location-plate (19)
On be distributed with multiple alignment pins (20) from front to back, the tip of each alignment pin (20) vertically the second support plate (15)；
Locating piece (21), the lower end of locating piece (21) and feeding trolley are symmetrical arranged in the rear and front end of first support plate (14)
(12) mutually fix, on the opposite face of two locating pieces (21), offer the groove for extending from top to bottom, the first support plate (14)
End is embedded in corresponding groove, arranges former and later two " L " shape pieces (22), " L " shape piece (22) in the side of the first support plate (14)
Crosspiece and feeding trolley (12) fit fixation, the perpendicular section and the first support plate (14) of " L " shape piece (22) fit, are consolidated by bolt
It is fixed；
Longeron (26) is set relative to the opposite side of the second support plate (15) in first support plate (14), the longeron (26) is square
Pipe, fixes guide pin bushing (27) in the rear and front end of longeron (26) top surface, and the axial line of the guide pin bushing (27) is transversely to the machine direction guide rail
(11), it is equipped with test pin (28) in each guide pin bushing (27), the tip of the test pin (28) vertically the first support plate (14).
2. axial workpiece endoporus pollutant-removing system according to claim 1, it is characterised in that：The feed inlet and outlet (4) it is upper
Portion is provided with dodge gate (30) in front of fixed door (29) by door (29) coverage is fixed, the middle part on the dodge gate (30) top with
The piston rod connection of vertical cylinder (31), the cylinder body of vertical cylinder (31) are fixed on the top of cleaning storehouse (3) front end.
3. axial workpiece endoporus pollutant-removing system according to claim 1, it is characterised in that：On the top of the cleaning storehouse (3)
Portion is equipped with drying fan (32), and the air outlet of drying fan (32) is stretched in cleaning storehouse (3), and with cleaning storehouse (3) inner roof wall on
The wind scooper (33) of setting is communicated, and the wind scooper (33) is up-small and down-big taper.
4. the axial workpiece endoporus pollutant-removing system according to claim 1 or 2 or 3, it is characterised in that：In the cleaning storehouse
(3) top is equipped with mist arrester (34), and the suction inlet of the mist arrester (34) is connected with the inside of cleaning storehouse (3), mist arrester (34)
Condensation-water drain accessed in the water tank (5) by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620915220.1U CN206064889U (en) | 2016-08-19 | 2016-08-19 | Axial workpiece endoporus pollutant-removing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620915220.1U CN206064889U (en) | 2016-08-19 | 2016-08-19 | Axial workpiece endoporus pollutant-removing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206064889U true CN206064889U (en) | 2017-04-05 |
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ID=58430934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620915220.1U Active CN206064889U (en) | 2016-08-19 | 2016-08-19 | Axial workpiece endoporus pollutant-removing system |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140683A (en) * | 2016-08-19 | 2016-11-23 | 重庆南雁实业集团龙剑机械制造有限公司 | A kind of axial workpiece endoporus pollutant-removing system |
-
2016
- 2016-08-19 CN CN201620915220.1U patent/CN206064889U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106140683A (en) * | 2016-08-19 | 2016-11-23 | 重庆南雁实业集团龙剑机械制造有限公司 | A kind of axial workpiece endoporus pollutant-removing system |
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