CN206047185U - Plain milling cutter - Google Patents
Plain milling cutter Download PDFInfo
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- CN206047185U CN206047185U CN201621069417.4U CN201621069417U CN206047185U CN 206047185 U CN206047185 U CN 206047185U CN 201621069417 U CN201621069417 U CN 201621069417U CN 206047185 U CN206047185 U CN 206047185U
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- blade
- knife
- point
- milling cutter
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Abstract
The utility model discloses a kind of plain milling cutter, including rotary knife base, the first blade and the second blade, rotary knife base has bottom surface, first blade and the second blade clearance ground are arranged on rotary knife base, radius of turn of the radius of turn of the point of a knife of the first blade more than the point of a knife of the second blade, the point of a knife of the second blade are more than the distance of the point of a knife of the first blade to bottom surface to the distance of bottom surface.Plain milling cutter of the present utility model can carry out roughing and polish simultaneously, and working (machining) efficiency is doubled, while keeping preferable surface quality.
Description
Technical field
This utility model is related to metal surface manufacture field, more particularly to a kind of plain milling cutter.
Background technology
In machine industry, have a very high requirement not only for the dimensional accuracy of product, and the outward appearance to product and
Surface quality also takes much count of, and this just often requires that the surface to product carries out polished surface process, and traditional surface treatment is
First plane milling process is carried out with roughing blade, then unload roughing blade, change polish blade, once put down again
Facing cut process.So causing a problem in that needs processing just be disposed for twice, inefficiency, and more allowing blade replacement is also required to
The cost time so that efficiency is lower.
Utility model content
The technical problems to be solved in the utility model is to overcome prior art roughing and polish to need at twice
Process and the low defect of efficiency, there is provided a kind of plain milling cutter.
A kind of plain milling cutter, its feature are which includes rotary knife base, the first blade and the second blade, rotary knife base
With bottom surface, the first blade and the second blade clearance ground are arranged on rotary knife base, and the radius of turn of the point of a knife of the first blade is big
In the radius of turn of the point of a knife of the second blade, the point of a knife of the second blade is more than the point of a knife of the first blade to bottom surface to the distance of bottom surface
Distance.After the processing of first blade, then a little surplus is processed by the second blade, it is ensured that the part of the second blade processing each time is all
It is finished through the first blade.The point of a knife of the second blade to bottom surface distance more than the first blade point of a knife to bottom surface away from
From this means that the depth of the depth more than the processing of the first blade of the second blade processing, it is ensured that process in the first blade
Later, the second blade reprocesses a little surplus, so reaches higher workpiece surface quality.
It is preferred that the radius of turn of the point of a knife of the first blade at least 0.2 milli bigger than the radius of turn of the point of a knife of the second blade
Rice, the distance of the point of a knife of the second blade to bottom surface than the first blade point of a knife to bottom surface distance it is big 0.05 millimeter to 0.15 in the least
Rice.After first blade is processed every time, the second blade is followed up processing at once, with highest working (machining) efficiency.When fore-and-aft distance is
When 0.05 millimeter to 0.15 millimeter, can further polish while avoid metal surface deformation.
It is preferred that the radius of turn of the point of a knife of the first blade is bigger than the radius of turn of the point of a knife of the second blade 0.5 millimeter.
It is preferred that the distance of the point of a knife of the second blade to bottom surface is bigger by 0.1 in the least than the distance of point of a knife to the bottom surface of the first blade
Rice.
It is preferred that the number of the first blade and the second blade is respectively 1 to 4.
It is preferred that the number of the first blade and the second blade is two.
It is preferred that there is the inclination angle relative to bottom surface place plane in the outside of the first blade and the second blade, inclination angle is 70
Spend to 80 degree.Inclination angle causes chip removal smooth.
It is preferred that inclination angle is 75 degree.
It is preferred that the point of a knife of the first blade is hard alloy, the point of a knife of the second blade is diamond.Second blade is by reporting
The nose part of the first blade is cut a unfilled corner by the useless first blade transformation of the way, and diamond point of a knife is gone up in then welding, can be with
As diamond polish blade, the roughing blade scrapped so is reused, substantial amounts of material has been saved.
It is preferred that the first blade and the second blade are fixed by screws on rotary knife base.
On the basis of common sense in the field is met, above-mentioned each optimum condition, can combination in any, obtain final product this utility model respectively compared with
Good example.
Positive effect of the present utility model is:Plain milling cutter of the present utility model can carry out simultaneously roughing and
Polish, working (machining) efficiency are doubled, while keeping preferable surface quality.
Description of the drawings
Overlooking the structure diagrams of the Fig. 1 for this utility model preferred embodiment.
Side structure schematic views of the Fig. 2 for the first blade side of this utility model preferred embodiment.
Side structure schematic views of the Fig. 3 for the second blade side of this utility model preferred embodiment.
First blade structure schematic diagrams of the Fig. 4 for this utility model preferred embodiment.
Second blade structure schematic diagrams of the Fig. 5 for this utility model preferred embodiment.
Specific embodiment
This utility model is further illustrated below by the mode of embodiment, but therefore this utility model is not limited in
Among described scope of embodiments.
As shown in figure 1, the plain milling cutter of the present embodiment includes rotary knife base 3, the first blade 1 and the second blade 2, rotation
There is tool rest 3 bottom surface 31, the first blade 1 and the second blade 2 to be periodically installed on rotary knife base 3.As shown in Figures 2 and 3,
Radius of turn of the radius of turn of the point of a knife 11 of one blade 1 more than the point of a knife 21 of the second blade 2, the point of a knife 21 of the second blade 2 are arrived
The distance of bottom surface 31 is more than the distance of the point of a knife 11 of the first blade 1 to bottom surface 31.In the present embodiment, the first blade 1 is thick adding
Work blade, the second blade 2 are polish blades, after the first blade 1 is processed, then process a little surplus by the second blade 2, it is ensured that every
The part of the processing of the second blade 2 is all finished through the first blade 1.The point of a knife 21 of the second blade 2 is to bottom surface 31
Distance is more than the distance of the point of a knife 11 of the first blade 1 to bottom surface 31, and this means that the depth of the processing of the second blade 2 is more than first
The depth of the processing of blade 1, it is ensured that after the first blade 1 is processed, the second blade 2 reprocesses a little surplus, so reaches
Higher workpiece surface quality.
As preferred scheme, the rotation half of the radius of turn of the point of a knife 11 of the first blade 1 than the point of a knife 21 of the second blade 2
Footpath is big at least 0.2 millimeter, as optimal scheme, the point of a knife 21 of the radius of turn of the point of a knife 11 of the first blade 1 than the second blade 2
Radius of turn it is big 0.5 millimeter.Rotation half of the radius of turn of the point of a knife 11 of the first blade 1 more than the point of a knife 21 of the second blade 2
Footpath difference r have one to be most worth, this least radius difference r and process rotary cutter point-to-point speed, rotary cutter rotary speed and
The adjacent angular difference of the first blade and the second blade is relevant.Assume that the point-to-point speed of rotary cutter is per second for V millimeters, rotary cutter
Rotary speed be m revolution per seconds, the first adjacent blade and the second blade clearance are 1/n circumference, then least radius difference r is V/
(m*n)。
In the present embodiment, the point-to-point speed of rotary cutter is 1000 millimeters per second, and the rotary speed of rotary cutter is 500
Revolution per second, the first adjacent blade and the second blade clearance are quarter turn, then least radius difference r is 1000/ (500*4), is
0.5 millimeter, that is to say, that the radius of turn of the point of a knife 11 of the first blade 1 than the point of a knife 21 of the second blade 2 radius of turn at least
Want big 0.5 millimeter, just can guarantee that the part of the processing of the second blade 2 each time is all finished through the first blade 1.Work as radius
Difference for 0.5 millimeter when, after the first blade 1 is processed every time, the second blade 2 is followed up processing at once, with highest working (machining) efficiency.
As preferred scheme, the distance of the point of a knife 21 of the second blade 2 to bottom surface 31 than the first blade 1 point of a knife 11 on earth
The distance in face 31 is big 0.05 millimeter to 0.15 millimeter.Used as optimal scheme, the point of a knife 21 of the second blade 2 arrives the distance of bottom surface 31
It is bigger 0.1 millimeter than the distance of point of a knife 11 to the bottom surface 31 of the first blade 1.This utility model is closed to different metal materials such as aluminum
Gold, magnesium alloy and copper alloy etc. are tested, and show the point of a knife 11 of 21 to the first blade 1 of point of a knife of the second blade 2 bottom of relative to
The fore-and-aft distance that face 31 projects has 0.1 millimeter of an optimum, when fore-and-aft distance is too little, does not have further polish
Effect, when fore-and-aft distance is too big, be easily caused metal surface deformation, cause worse surface quality.Table 1 is different finishings
The test that spare time amount is affected on aluminum alloy surface roughness, table 2 are affected on Mg alloy surface roughness for different allowances for finish
Test, the test that table 3 is affected on copper alloy surface roughness for different allowances for finish.
The test that 1 different allowances for finish of table are affected on aluminum alloy surface roughness
The test that 2 different allowances for finish of table are affected on Mg alloy surface roughness
The test that 3 different allowances for finish of table are affected on copper alloy surface roughness
In the plain milling cutter of the present embodiment, the number of the first blade 1 and the second blade 2 is respectively 1 to 4.As one
The number for planting preferred version, the first blade 1 and the second blade 2 is two.In process, surface matter of the chip to workpiece
Amount also has large effect, in order that chip removal is smooth, the outside of the first blade 1 and the second blade 2 has relative to bottom surface 31
The inclination alpha of place plane, as shown in Figures 4 and 5.Inclination angle is too little, then do not have the effect of chip removal, affects surface quality, inclines
Angle is too big, then point of a knife is too little with surface of the work contact surface, equally affects surface quality.In the present embodiment, inclination angle is selected to be 70 degree
To 80 degree, as a kind of optimal scheme, inclination angle is 75 degree, and the inclination angle in table 1 to table 3 is 75 degree of optimum.Table 4 shows
Impact of the different angle to aluminum alloy surface quality.In table 4, fore-and-aft distance difference is 0.1 millimeter of optimum, i.e. the second blade 2
Point of a knife 21 to bottom surface 31 distance than the first blade 1 point of a knife 11 to bottom surface 31 distance it is big 0.1 millimeter.Lateral separation difference
It is bigger than the radius of turn of the point of a knife 21 of the second blade 2 0.5 millimeter for optimum, the i.e. radius of turn of the point of a knife 11 of the first blade 1.
Impact of 4 different angle of table to aluminum alloy surface quality
As shown in figure 4, the point of a knife 11 of the first blade 1 is hard alloy, blade and point of a knife are integrally formed, as roughing knife
Piece.As shown in figure 5, the point of a knife 21 of the second blade 2 is diamond, as polish.Second blade is by the first blade scrapped
The nose part of the first blade is cut a unfilled corner by the transformation of the way, then welds upper diamond point of a knife, can serve as diamond essence
Processing blades, have so reused the roughing blade scrapped, have saved substantial amounts of material.
In the present embodiment, the first blade 1 and the second blade 2 are fixed by screws on rotary knife base 3.Certainly also not
It is limited to the fixed form with screw, it would however also be possible to employ the fixed form such as draw-in groove, riveting, interference fit.
The plain milling cutter of the present embodiment can carry out roughing and polish simultaneously, and working (machining) efficiency is doubled, while protecting
Hold preferable surface quality.
Although the foregoing describing specific embodiment of the present utility model, it will be appreciated by those of skill in the art that
This is merely illustrative of, and protection domain of the present utility model is defined by the appended claims.Those skilled in the art
On the premise of without departing substantially from principle of the present utility model and essence, various changes or modifications can be made to these embodiments,
But these changes and modification each fall within protection domain of the present utility model.
Claims (10)
1. a kind of plain milling cutter, it is characterised in which includes rotary knife base, the first blade and the second blade, the swivel knife
Seat tool has bottom surface, first blade and second blade clearance ground to be arranged on the rotary knife base, first blade
Point of a knife radius of turn more than second blade point of a knife radius of turn, the point of a knife of second blade is to the bottom surface
Distance more than first blade point of a knife to the bottom surface distance.
2. plain milling cutter as claimed in claim 1, it is characterised in that the radius of turn of the point of a knife of first blade is than described
The radius of turn of the point of a knife of the second blade is big at least 0.2 millimeter, and the point of a knife of second blade compares institute to the distance of the bottom surface
The point of a knife for stating the first blade is big 0.05 millimeter to 0.15 millimeter to the distance of the bottom surface.
3. plain milling cutter as claimed in claim 1, it is characterised in that the radius of turn of the point of a knife of first blade is than described
The radius of turn of the point of a knife of the second blade is big 0.5 millimeter.
4. plain milling cutter as claimed in claim 1, it is characterised in that the distance of the point of a knife of second blade to the bottom surface
It is bigger 0.1 millimeter to the distance of the bottom surface than the point of a knife of first blade.
5. plain milling cutter as claimed in claim 1, it is characterised in that the number point of first blade and second blade
Wei 1 to 4.
6. plain milling cutter as claimed in claim 1, it is characterised in that first blade is equal with the number of second blade
For two.
7. plain milling cutter as claimed in claim 1, it is characterised in that first blade is equal with the outside of second blade
There is the inclination angle relative to bottom surface place plane, the inclination angle is 70 degree to 80 degree.
8. plain milling cutter as claimed in claim 7, it is characterised in that the inclination angle is 75 degree.
9. plain milling cutter as claimed in claim 1, it is characterised in that the point of a knife of first blade is hard alloy, described
The point of a knife of the second blade is diamond.
10. the plain milling cutter as described in claim 1 to 9 any one, it is characterised in that first blade and described second
Blade is fixed by screws on the rotary knife base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621069417.4U CN206047185U (en) | 2016-09-21 | 2016-09-21 | Plain milling cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621069417.4U CN206047185U (en) | 2016-09-21 | 2016-09-21 | Plain milling cutter |
Publications (1)
Publication Number | Publication Date |
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CN206047185U true CN206047185U (en) | 2017-03-29 |
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ID=58365915
Family Applications (1)
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CN201621069417.4U Active CN206047185U (en) | 2016-09-21 | 2016-09-21 | Plain milling cutter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107008960A (en) * | 2017-04-10 | 2017-08-04 | 宁波川景誉机械科技发展有限公司 | The big cutting-in face milling cutters of ladder |
CN107838482A (en) * | 2016-09-21 | 2018-03-27 | 上海阿为特精密机械股份有限公司 | Plain milling cutter |
-
2016
- 2016-09-21 CN CN201621069417.4U patent/CN206047185U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107838482A (en) * | 2016-09-21 | 2018-03-27 | 上海阿为特精密机械股份有限公司 | Plain milling cutter |
CN107008960A (en) * | 2017-04-10 | 2017-08-04 | 宁波川景誉机械科技发展有限公司 | The big cutting-in face milling cutters of ladder |
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Address after: 201906 Shanghai, Baoshan District, a number of rich union road, building 438, No. two Patentee after: Shanghai opiate precision machinery Limited by Share Ltd Address before: 201906 Shanghai, Baoshan District, a number of rich union road, building 438, No. two Patentee before: Yan Chi precision machinery (Shanghai) Co., Ltd. |