CN206039277U - Complicated station optimizing system of many anchor clamps of production line - Google Patents
Complicated station optimizing system of many anchor clamps of production line Download PDFInfo
- Publication number
- CN206039277U CN206039277U CN201621016736.9U CN201621016736U CN206039277U CN 206039277 U CN206039277 U CN 206039277U CN 201621016736 U CN201621016736 U CN 201621016736U CN 206039277 U CN206039277 U CN 206039277U
- Authority
- CN
- China
- Prior art keywords
- anchor clamps
- production line
- unit
- signal output
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model provides a complicated station optimizing system of many anchor clamps of production line, includes a plurality of anchor clamps, be provided with anchor clamps state sensor on the anchor clamps, the output of anchor clamps state sensor is connected with the signal input part of controller, the control end of anchor clamps is connected with the signal output part of controller. The controller includes data comparative analysis unit and action control unit, the output of anchor clamps state sensor is connected with the input of data comparative analysis unit, the signal output part of data comparative analysis unit is connected with action control unit 's signal input part, action control unit 4's signal output part is connected with the control end of anchor clamps 2. This design not only can reduce the mistake presss from both sides, presss from both sides by mistake, can avoid the accident because of the anchor clamps trouble causes moreover.
Description
Technical field
This utility model is related to automatic control in the production line, more particularly to a kind of production line multiple clip complexity station optimization system
System, it is particularly applicable to monitor holder status, finds mistake in time, reduces accident rate.
Background technology
In the workshop that is welded of production, the assembled station for having some more complicated have fixture more than comparison, robot etc. other
Equipment, operating procedure are more complicated, bring very big difficulty to our operation, are also easier maloperation and cause production
Accident.If we are before PLC is sent to the order of the equipment such as fixture every time first by the state of the equipment such as fixture, robot
The contrast of corresponding with PLC data mode storehouse, we easily see also which fixture or equipment in man machine interface
State is not right, and when it is determined that the state of whole is all identical with the state of our state repositories, PLC is again to fixture or other equipment
Order is sent, will be to minimum by the accident rate of production.
Chinese patent application publication No. is CN101496043A, and Shen Qing Publication day is the patent of invention on July 29th, 2009
Disclose a kind of product clamper monitoring system and method.The system is by FMS intelligent controllers (FMS-IC) and sensor group into this
FMS intelligent controllers be mounted on monitoring display device or fixture based on the input of microprocessor, output device, work as sensing
In the presence of device detects monitored merchandise items, these sensors are connected to the input equipment for triggering FMS-IC.Though
So the invention can automatic detection clamping material, but which still suffers from following defect：
To the state of fixture, the invention can not realize that overall monitoring reports an error.Folder, wrong folder by mistake is susceptible to, collision is caused
Accident.
The content of the invention
The purpose of this utility model is to overcome carry out comprehensive prison to the state of all fixtures present in prior art
A kind of problem of survey, there is provided production line multiple clip complexity station optimization system that can carry out comprehensive monitoring.
For realizing object above, technical solution of the present utility model is：
A kind of production line multiple clip complexity station optimization system, including multiple fixtures, is provided with clamp-like on the fixture
State sensor, the outfan of holder status sensor are connected with the signal input part of controller, the control of the fixture
End is connected with the signal output part of controller.
The controller includes date comprision unit and action control unit, the output of the holder status sensor
End is connected with the input of date comprision unit, the signal output part and action control of the date comprision unit
The signal input part of unit is connected, and the signal output part of the action control unit 4 is connected with the control end of fixture 2.
The controller also includes holder status data base, and the date comprision unit is believed with holder status data base
Number intercommunication.
The signal output part of date comprision unit is communicated with the signal input part of man machine interface, the man-machine boundary
The signal output part in face is connected with the command input of action control unit.
Compared with prior art, the beneficial effects of the utility model are：
1st, in a kind of production line multiple clip complexity station optimization system of this utility model, on fixture, installs fixture state is passed
Sensor, even if state of each fixture in each operation can be fed back, using date comprision unit by holder status data base
In the holder status that feed back with holder status sensor of normal holder status contrasted, being capable of fast monitored fixture
Failure, reduces the generation of folder by mistake and wrong folder, so as to reduce the incidence rate of the equipment such as fixture, robot shock, rate of reducing the number of rejects and seconds, section
About production cost.Therefore, the design can reduce folder, wrong folder by mistake, it is to avoid the accident caused because of fixture failure.
2nd, will using date comprision unit in a kind of production line multiple clip complexity station optimization system of this utility model
The holder status that normal holder status are fed back with holder status sensor in holder status data base are contrasted, energy
Whether the holder status in enough quick judgment steps normal, if state normally if can carry out next operation, it is such as abnormal,
Can be quickly through man machine interface failure judgement chucking position.Therefore, the design can assist operators quickly judge clamp-like
State, finds mistake, improve production efficiency in time.
Description of the drawings
Fig. 1 is control schematic diagram of the present utility model.
Fig. 2 is the display example of man machine interface in Fig. 1.
In figure：Holder status sensor 1, fixture 2, date comprision unit 3, action control unit 4, man machine interface 5,
Holder status data base 6, controller 7.
Specific embodiment
This utility model is described in further detail below in conjunction with description of the drawings and specific embodiment.
Referring to Fig. 1, a kind of production line multiple clip complexity station optimization system, including multiple fixtures 2, is set on the fixture 2
Holder status sensor 1 is equipped with, the outfan of the holder status sensor 1 is connected with the signal input part of controller 7, institute
The control end for stating fixture 2 is connected with the signal output part of controller 7.
The controller 7 includes date comprision unit 3 and action control unit 4, the holder status sensor 1
Outfan is connected with the input of date comprision unit 3, the signal output part of the date comprision unit 3 with it is dynamic
The signal input part for making control unit 4 is connected, the signal output part of the action control unit 4 and the control end phase of fixture 2
Connection.
The controller 7 also includes holder status data base 6, the date comprision unit 3 and holder status data
6 signal intercommunication of storehouse.
The signal output part of the date comprision unit 3 is communicated with the signal input part of man machine interface 5, described man-machine
The signal output part at interface 5 is connected with the command input of action control unit 4.
Principle of the present utility model is described as follows：
The date comprision unit 3 of the design is right with holder status data base 6 by the signal of holder status sensor 1
Answer data to be contrasted, draw comparative result, be shown in man machine interface 5, staff sees the result pair in man machine interface 5
Equipment is keeped in repair or carries out being controlled operation in man machine interface 5, and operational order is sent to action control unit 4, is moved
Make commander's 2 action of fixture of control unit 4.
Referring to Fig. 2, the display box that its upper left corner first row has an operation can show current operation sequence number.Side has
Individual specification.It is the 3rd step that what such as Fig. 2 was represented is current process, and the 3rd step is to be merged vehicle body both sides gusset.When operation sequence
After number determining, the data of the holder status data base 6 matched in controller 7 will be transferred out to be come, while can also be displayed in people
On machine interface 5（Such as Fig. 2）.
Comparison database state draws comparative result with virtual condition, when comparative result is normal, under comparative result
Correspondence square frame can show green " normal " result, can otherwise show red " mistake " result.See under virtual condition simultaneously
Color is it will also be appreciated that when whether the state of front jig is normal.According to color, we can just go to fix a breakdown.
Due to typically having the equipment such as many fixtures, robot in actual production line, therefore a picture can not show entirely
The state of fixture robot of portion.At this moment remaining equipment state can be checked by the page turning key in the lower right corner.
It is after operator eliminate all of failure according to the information that man machine interface 5 shows, all under comparative result
Square frame is all shown " normal " square frame of green, while can also show green " normal " on the right of final comparative result.
After all comparative results are all normal, controller 7 can just send a work order, and process number also can Jia 1
, specification also and then can convert, and PLC can recall next database positioning, then be contrasted again.
Embodiment 1：
A kind of production line multiple clip complexity station optimization system, including multiple fixtures 2, is provided with fixture on the fixture 2
State sensor 1, the outfan of the holder status sensor 1 are connected with the signal input part of controller 7, the fixture 2
Control end be connected with the signal output part of controller 7.
Embodiment 2：
Its difference substantially the same manner as Example 1 of embodiment 2 is：
The controller 7 includes date comprision unit 3 and action control unit 4, the holder status sensor 1
Outfan is connected with the input of date comprision unit 3, the signal output part of the date comprision unit 3 with it is dynamic
The signal input part for making control unit 4 is connected, the signal output part of the action control unit 4 and the control end phase of fixture 2
Connection；The controller 7 also includes holder status data base 6, the date comprision unit 3 and holder status data base 6
Signal intercommunication.
Embodiment 3：
Its difference substantially the same manner as Example 2 of embodiment 3 is：
The signal output part of the date comprision unit 3 is communicated with the signal input part of man machine interface 5, described man-machine
The signal output part at interface 5 is connected with the command input of action control unit 4.
Claims (4)
1. a kind of production line multiple clip complexity station optimizes system, including multiple fixtures（2）, it is characterised in that：
The fixture（2）On be provided with holder status sensor（1）, the holder status sensor（1）Outfan and control
Device（7）Signal input part be connected, the fixture（2）Control end and controller（7）Signal output part be connected.
2. a kind of production line multiple clip complexity station according to claim 1 optimizes system, it is characterised in that：
The controller（7）Including date comprision unit（3）And action control unit（4）, the holder status sensor
（1）Outfan and date comprision unit（3）Input be connected, the date comprision unit（3）Signal
Outfan and action control unit（4）Signal input part be connected, the action control unit（4）Signal output part and folder
Tool（2）Control end be connected.
3. a kind of production line multiple clip complexity station according to claim 2 optimizes system, it is characterised in that：
The controller（7）Also include holder status data base（6）, the date comprision unit（3）With holder status number
According to storehouse（6）Signal intercommunication.
4. a kind of production line multiple clip complexity station according to Claims 2 or 3 optimizes system, it is characterised in that：
The date comprision unit（3）Signal output part and man machine interface（5）Signal input part communicate, it is described man-machine
Interface（5）Signal output part and action control unit（4）Command input be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621016736.9U CN206039277U (en) | 2016-08-31 | 2016-08-31 | Complicated station optimizing system of many anchor clamps of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621016736.9U CN206039277U (en) | 2016-08-31 | 2016-08-31 | Complicated station optimizing system of many anchor clamps of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206039277U true CN206039277U (en) | 2017-03-22 |
Family
ID=58300767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621016736.9U Active CN206039277U (en) | 2016-08-31 | 2016-08-31 | Complicated station optimizing system of many anchor clamps of production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206039277U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113441861A (en) * | 2021-07-30 | 2021-09-28 | 四川兴事发门窗有限责任公司 | Multi-station robot lock box welding device |
| CN114227378A (en) * | 2021-11-17 | 2022-03-25 | 航天科工深圳（集团）有限公司 | Clamp state detection method and device, terminal and storage medium |
-
2016
- 2016-08-31 CN CN201621016736.9U patent/CN206039277U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113441861A (en) * | 2021-07-30 | 2021-09-28 | 四川兴事发门窗有限责任公司 | Multi-station robot lock box welding device |
| CN114227378A (en) * | 2021-11-17 | 2022-03-25 | 航天科工深圳（集团）有限公司 | Clamp state detection method and device, terminal and storage medium |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9483041B2 (en) | Block execution sequence display system | |
| CN206039277U (en) | Complicated station optimizing system of many anchor clamps of production line | |
| CN102990356A (en) | Semi-automatic assembly equipment of fire extinguisher pressure gauge | |
| CN103071904B (en) | Device for preventing reversion and mistakes during nut welding and preventing mistakes during bolt welding in automobile industry | |
| CN103128464A (en) | Mistake proofing method of robot spot-welding system | |
| CN104535569A (en) | PCBA detection system based on machine vision | |
| CN105403387A (en) | Detection method of assembling quality of chassis part lining and special-purpose apparatus therefor | |
| CN104943405B (en) | A kind of automobile chassis swing arm part vision marking system | |
| CN105572035A (en) | Device for automatically detecting inserting and extracting force of connector | |
| CN201338188Y (en) | Handle lever assembling workstation | |
| CN204788250U (en) | Bump welds intellectual detection system device | |
| CN205879817U (en) | Control panel function defect and vision detection system | |
| CN204725039U (en) | A kind of automatic error supervising device | |
| CN110412942A (en) | One kind switching automatic error system for white body flexible frock | |
| CN103707063A (en) | Automatic assembling system of brake and accelerator pedal of automobile | |
| CN102540910A (en) | Control method, control device and control system for automated machine | |
| CN202894735U (en) | Semi-automatic assembly equipment for pressure gauge of fire extinguisher | |
| CN104841838A (en) | Automatic cable bracket assembly machine and assembly method thereof | |
| CN205940515U (en) | Automatic nut detection device of automobile parts | |
| CN203621898U (en) | Automatic automotive brake and accelerator pedal assembling device | |
| JP5139378B2 (en) | Elevator equipment | |
| CN209287775U (en) | A kind of metal conduction automatic detection device after quick connector produced by insert molding | |
| JP2002137148A (en) | Tool state detector and atc automatic return system using the detector, and display system | |
| CN103722286A (en) | Automobile loudspeaker supporting welding nut electrode anti-reversion device and detecting method | |
| CN104257500B (en) | Automatic fault alarm system of CIT capsule production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |