CN206032496U - A track mechanism for hot -galvanize production system - Google Patents

Abstract

The utility model discloses a track mechanism for hot -galvanize production system can cooperate with feeding mechanism, feeding mechanism includes an at least drive wheel, track mechanism includes rail body, a plurality of guide post and drive wheel complex spigot surface, the guide post is laid along rail body length direction is vertical. The utility model discloses simple structure has realized track rigid feeding mechanism independent motion to can realize the better control to feeding mechanism, track mechanism is inseparable, firm with the feeding mechanism cooperation, has improved the production efficiency of hot -galvanize, has improved the quality of machined part hot -galvanize.

Description

For the rail mechanism of galvanizing production system

Technical field

The utility model belongs to delivery track field, more particularly, to a kind of track machine for galvanizing production system Structure.

Background technology

In order to ensure aesthetics and the rustless property of the materials such as metal, alloy, generally galvanizing is carried out on the surface of material Process.Galvanizing and galvanizing by dipping are also in galvanizing, are a kind of effective anti-corrosion of metal modes, and which will be carried out after early stage process Material is immersed in the zinc liquid of 530 DEG C or so fusings, in the state of zinc is in liquid, after complicated physics, chemical action, Make material surface adhere to zinc layers, play corrosion-resistant purpose.

Currently for the galvanization production line of finding, typically multiple charging baskets for being loaded with parts to be processed are transporting rail Synchronizing moving on road, sequentially passes through feed zone, zinc-plated area, centrifugation area and discharge zone, in order to ensure zinc-plated quality, needs to ensure Effective reaction time of the charging basket in zinc liquid pool, therefore the speed of orbit rotation is relatively slow, as all charging baskets are with track It is synchronized with the movement, the speed whole process of track is consistent, it is impossible to which the single charging basket to completing zinc-plated carries out speeds control, so as to Cause charging basket longer from the time that centrifugation area is moved to discharge zone, prolonged transport process is caused under the temperature straight line of charging basket Drop, the zinc liquid in charging basket also change into solid-state by liquid, after discharging is carried out to charging basket in discharge zone, are again introduced into feed zone When, 530 DEG C or so are heated to for charging basket again, increase the heat time, increased heating energy consumption, and the time of whole flow process Longer, operating efficiency is relatively low.

Utility model content

In order to overcome the deficiencies in the prior art, the utility model provides a kind of stable, less energy consumption, high working efficiency For the rail mechanism of galvanizing production system.

The utility model solves the technical scheme adopted by its technical problem：A kind of rail for galvanizing production system Road mechanism, can be coordinated with feed mechanism, and the feed mechanism includes an at least driving wheel, and the rail mechanism includes track sheet Body, multiple lead columns and the spigot surface coordinated with driving wheel, the lead column are vertically laid along track body length direction.Change Traditional setting chain in orbit, chain rotate the proal pattern of driven wheel, are maintained static by track, feeder On structure, driving wheel and driven pulley are rotated, such that it is able to control the motion state of different feed mechanisms, i.e., the operation of each feed mechanism Speed independent control a so that feed mechanism can be adjusted as needed in the speed of service of zones of different, be especially to speed up sending Speed of the material mechanism from the centrifugation area to discharge zone of galvanizing production system, so that reduce the scope of barrel temperature decline, weight 530 DEG C or so need not be heated to from lower temperature again using during charging basket again, greatly reduce energy consumption, and production efficiency is obtained Improve, effects of energy conservation and environmental protection is notable.

All feed mechanisms with charging basket on existing track are synchronized with the movement with rail mechanism, zinc-plated in order to ensure Time, translational speed can not be too fast, and are not provided with area is centrifuged in the end in zinc-plated area, and centrifugation apparatus are generally arranged at from zinc-plated There is longer-distance another region in area, and when being transferred to centrifugation apparatus so as to charging basket from zinc-plated area, the zinc liquid of surface of the work is in almost Semisolid, centrifugal effect be not good；Furthermore charging basket be moved to discharge zone expend the time it is longer, charging basket decline temperature is more, energy consumption increase Plus.

Further, track body structure in a ring.

Further, the lead column is along the circumferential uniform laying of track body.

Further, the section of the spigot surface is in V-shape structure, and the opening of V-shape is just to arranging inwardly.Driving wheel Match ratio between spigot surface is tightr, firm.

Further, the section of the spigot surface is in V-shape structure, and the opening of V-shape is just to arranging outwardly.

Further, the section of the spigot surface is in C font structures.

Further, the track body includes the detachable superstructure being connected and substructure.Be easy to assembling and more Change.

Further, the superstructure inwall caves inward to form groove, and the lead column is vertically connected to the groove It is interior.

The present invention the course of work be：Workpiece is inserted in charging basket in feed zone, be heated to 530 DEG C or so, feed mechanism Workpiece is transported to First Speed by zinc-plated area by clamping part, the feed mechanism into zinc-plated area passes through zinc-plated with second speed To area is centrifuged, the feed mechanism for being introduced into zinc-plated area is still run with First Speed, until entering zinc-plated area, wherein second is fast in area Degree is less than First Speed；Enter through after the completion of zinc-plated claw will be equipped with high temperature workpiece charging basket be transferred to centrifugation area, charging basket take off From elevating mechanism, it is centrifuged when zinc liquid is also in liquid condition, then charging basket is transferred to into clamping part and is continued with third speed Run to discharge zone, wherein third speed is more than second speed.

The beneficial effects of the utility model are：Simple structure, realizes track and maintains static feed mechanism self-movement, from And the more preferable control to feed mechanism can be realized, rail mechanism coordinates tight, firm with feed mechanism, improves galvanizing Production efficiency, improves the quality of workpiece galvanizing.

Description of the drawings

Flow process distributed architecture schematic diagrames of the Fig. 1 for galvanizing production system.

Part-structure schematic diagrams of the Fig. 2 for rail mechanism.

Part-structure generalized sections of the Fig. 3 for rail mechanism.

Fig. 4 is the fit structure schematic diagram of rail mechanism and driven pulley.

Fig. 5 is rail mechanism and driven pulley and the fit structure schematic diagram of driving wheel.

Specific embodiment

In order that those skilled in the art are better understood from the utility model scheme, below in conjunction with the utility model reality The accompanying drawing in example is applied, clear, complete description is carried out to the technical scheme in the utility model embodiment, it is clear that described Embodiment is only a part of embodiment of the present utility model, rather than the embodiment of whole.Based on the reality in the utility model Example is applied, the every other embodiment obtained under the premise of creative work is not made by those of ordinary skill in the art is all answered When the scope for belonging to the utility model protection.

Shown in reference picture 1-5, a kind of galvanizing production system, including the rail mechanism 1 of track elements in a ring, along rail Feed zone 2, zinc-plated area 3, centrifugation area 4 and discharge zone 5 that the periphery of road mechanism 1 is laid, at least two feed mechanisms can be solid Move on fixed motionless rail mechanism 1, feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d are set such as in figure and are sent Material five feed mechanisms of mechanism e, feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d and feed mechanism e are in track Translational speed in mechanism 1 can be independently controlled, i.e. feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d and send The movement velocity of material mechanism e can be adjusted to different movement velocitys, but feed mechanism a, feed mechanism respectively with different Induction pieces, magnet that induction pieces can be excluded each other etc. is provided between b, feed mechanism c, feed mechanism d and feed mechanism e, Adjacent feed mechanism can be prevented effectively from and produce collision.So as to when feed mechanism a, feed mechanism b, feed mechanism c are located at plating During zinc area 3, its speed is that V1 is relatively slow, it is ensured that zinc-plated effective time, when zinc-plated completing, accelerates feed mechanism Translational speed, the such as translational speed of feed mechanism d and feed mechanism e are V2, and, more than V1, now, the zinc-plated workpiece for completing can for V2 To be quickly moved to discharge zone 5, the temperature of charging basket 7 will not decline rapidly, and thermal loss is less, and removal completes zinc-plated workpiece Afterwards, the temperature of charging basket 7 is also maintained in higher scope, when added in workpiece head tank to be processed again, without the need for expend compared with Multi-energy is heated to charging basket again, and energy conservation and consumption reduction effects are notable.Existing charging basket is usually 35kg or so, and adds charging basket Workpiece be about 15kg, during heating, on charging basket, general all charging baskets are synchronized with the movement most of heat with rail mechanism, are The guarantee zinc-plated time, translational speed can not be too fast, so as to the heat lost when being moved to discharge zone from zinc-plated area is larger, repeats The energy that heating charging basket is consumed is more.

Rail mechanism 1 includes track body 11, the structure in a ring of track body 11, track body 11 include superstructure and Substructure, superstructure and substructure can be integrated formed structures, it is also possible to be detachably connected by bolt, so as to just In maintenance and replacing.The upper inside wall of track body 11 caves inward to form annular groove, is vertically fixedly connected with many in groove Individual lead column 12, i.e. lead column 12 are arranged perpendicular to the cross section of track body 11, and lead column 12 is equal along track body 11 1 weeks Even setting.The bottom both sides of track body 11 are outwardly to form spigot surface 13, and the section of spigot surface 13 is in V-shape, and V-shape Opening just to arranging inwardly, naturally it is also possible to cave inward to form spigot surface 13 in the both sides of track body 11, spigot surface 13 Section be in V-shape, and the opening of V-shape is just to arranging outwardly, and the section of spigot surface 13 again can be in C fonts, and C fonts Opening is just to arranging outwardly.

Feed mechanism includes a driving wheel 62 and three driven pulleys 63, and one of driven pulley 63 is with driving wheel 62 side by side Arrange, another two driven pulley is disposed side by side on the opposite side of support.Chain, chain and lead column 12 is connected with above driving wheel 62 Coordinate transmission, when Motor drive chain is rotated, support travels forward along lead column 12.Three driven pulleys 63 are fitted in-orbit respectively On two spigot surfaces 13 of road body 11, four wheels form firm structural support support.In order to guiding of different shapes Face 13 coordinates, and the shape of driving wheel also accordingly changes, and when the section of spigot surface 13 is in V-shape, and the opening of V-shape is just to inwardly During setting, the outer wall of driving wheel caves inward to form the card division being adapted to 13 shape of spigot surface, size；When the section of spigot surface 13 In V-shape, and the opening of V-shape just to arranging outwardly when, it is the outwardly formation of the outer wall of driving wheel and 13 shape of spigot surface, big The card division of little adaptation, or square groove is formed, groove inner wall is coordinated with the upper and lower surface of driven pulley；When spigot surface 13 Section be in C fonts, and the opening of C fonts just to arranging outwardly when, the outwardly formation of the outer wall of driving wheel and spigot surface 13 The card division of shape, size adaptation.

Above-mentioned specific embodiment is used for illustrating the utility model, rather than the utility model is limited, In spirit of the present utility model and scope of the claims, any modifications and changes made to the utility model all fall Enter protection domain of the present utility model.

Claims (8)

1. a kind of rail mechanism for galvanizing production system, can be coordinated with feed mechanism, and the feed mechanism is included at least One driving wheel（62）, it is characterised in that：The rail mechanism includes track body（11）, multiple lead columns（12）And and driving wheel （62）The spigot surface of cooperation（13）, the lead column（12）Along track body（11）Length direction is vertically laid.

2. rail mechanism according to claim 1, it is characterised in that：The track body（11）Structure in a ring.

3. rail mechanism according to claim 2, it is characterised in that：The lead column（12）Along track body（11）It is circumferential It is uniform to lay.

4. rail mechanism according to claim 1, it is characterised in that：The spigot surface（13）Section be in V-shape structure, And the opening of V-shape is just to arranging inwardly.

5. rail mechanism according to claim 1, it is characterised in that：The spigot surface（13）Section be in V-shape structure, And the opening of V-shape is just to arranging outwardly.

6. rail mechanism according to claim 1, it is characterised in that：The spigot surface（13）Section be in C font structures.

7. rail mechanism according to claim 1, it is characterised in that：The track body（11）Including what is be detachably connected Superstructure and substructure.

8. rail mechanism according to claim 7, it is characterised in that：The superstructure inwall caves inward to form recessed Groove, the lead column（12）Vertically it is connected in the groove.