CN206029037U - Pass through a profile modeling welding control system mutually - Google Patents
Pass through a profile modeling welding control system mutually Download PDFInfo
- Publication number
- CN206029037U CN206029037U CN201621002762.6U CN201621002762U CN206029037U CN 206029037 U CN206029037 U CN 206029037U CN 201621002762 U CN201621002762 U CN 201621002762U CN 206029037 U CN206029037 U CN 206029037U
- Authority
- CN
- China
- Prior art keywords
- module
- plc control
- profile modeling
- mutually
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
- Milling Processes (AREA)
Abstract
The utility model discloses a pass through a profile modeling welding control system mutually, including interconnect's host computer, signal processing module, system bus, signal cache module, PLC control module and drive module in proper order, being connected with display module, input module, profile modeling signal processor on the host computer, be connected with power module on the system bus, signal cache module is connected with the profile modeling scanner through profile modeling memory module. The moving guiding mechanism in the utility model is advantageous in that, programme on the host computer through the profile modeling function, mutually support with pass through a profile modeling welding control system mutually through welding equipment and accomplish cutting and the weldment work who passes through the piece mutually, the production cost is saved, the efficiency of the production and processing is improved with the machining precision that passes through the piece mutually, the shape of passing through the piece mutually has the error unavoidably, the sediment easily takes place when having avoided manual weld to press from both sides, the gas pocket, the undercut, the phenomenon that the hourglass was welded, the phenomenon of the waste material damage pipe fitting after the cutting has been avoided, can be fine promote in medium -sized and small enterprises.
Description
Technical field
The utility model belongs to, and in particular to it is imitative that one kind mutually passes through part
Shape welding control system.
Background technology
The shape of machine components often includes plural basic part, combines to be formed by different modes, two
Individual basic part intersects for mutually passing through part, and the intersection that two basic part surfaces are formed is intersection, and two basic part tables
The total line in face.
Substantial amounts of steel pipe being there is in the industrial production and mutually passing through attachment structure, these construction qualities for mutually passing through part depend on each
Between connecting pipe intersection cutting and welding quality, and guarantee cut and welding quality it is critical only that pipe fitting intersection and
The cut quality of its bevel for welding, therefore pipe fitting intersection shape and corresponding bevel for welding affect mutually to pass through part crudy
It is crucial.
The cutting method for mutually passing through part at present is broadly divided into two classes, i.e. hand cut and Numerical control cutting, and hand cut is mainly
The diagram method launched using intersection carry out on part setting-out mutually passing through, and through artificial setting-out, line, then carries out hand cut,
Due to the transversal of hand cut it is uneven, it is often necessary to manual polishing, at the same hand cut be difficult to ensure that mutually pass through part welding slope
The requirement of bicker degree, greatly have impact on construction quality, further, since operating personnel's level of skill is uneven, calculates, illustrates
And artificial line has an error, and manually cut and the speed welded is uneven, cutting and when welding with mutually pass through between part
Height, easy formation work piece cut score, groove and surface irregularity, straight-line bending, the coarse tortuous defect of camber line,
When causing to weld, the weld defect such as slag inclusion, pore, undercut, solder skip, increased the high labor intensive of workman, reduces processing
Efficiency, at present many medium-sized and small enterprises are for the processing for mutually passing through part, still using this hand cutting process；Entered using numerical control device
When row mutually passes through part cutting, being processed pipe fitting during work needs to be rotated by three-jaw chuck, due to carrying, the rotation of large-size pipe
Turn more difficult, and for large diameter pipe fitting, this equipment will be huger, and cutting head is installed in parallel with axis of workpiece
On guide rail dolly or on portal frame, the huge structure of this kind equipment, floor space are also very big, equipment difficult, it is difficult to applying
Work onsite application, and the price of this numerical control cutting machine is all very high, increased production cost, it is difficult to obtain in medium-sized and small enterprises
Promote；Additionally, this kind of equipment operation is complicated, the technical staff for only having received professional training could operate, typically all mutually be passed through
Part horizontal is cut on the top for mutually passing through part on turning rolls, and the part waste material that mutually passes through after cutting falls naturally, easily to mutually passing through
Part causes to damage, and welds inconvenient, it is impossible to complete cutting and welding job by an equipment.
Utility model content
The purpose of this utility model is to provide one kind and mutually passes through part profile modeling welding-cutting control system, manual in prior art to solve
Cutting high labor intensive, inefficiency are mutually passed through working experience and technical ability that part processing relies on workman, mutually pass through part machining accuracy
Low, cutting vestige is uneven, and groove is uneven, and slag inclusion, pore, undercut, solder skip easily occur during welding, and cutting and welding can not
Completed by an equipment, numerical control cutting equipment high cost, equipment are huge, cumbersome problem.
For reaching above-mentioned purpose, the technical solution of the utility model is：One kind mutually passes through part profile modeling welding-cutting control system, including
Host computer 1, signal processing module 2, system bus 3, signal cache module 4, PLC control modules 5 and the drive being connected with each other successively
Dynamic model block 6, is connected with display module 7, input module 8, profiling signal processor 9, is connected with system bus 3 on host computer 1
Supply module 10, signal cache module 4 are connected with profiling scanner 12 by profiling memory module 11.
Preferably, X-axis PLC control module 13, Y-axis PLC control module 14, Z axis PLC controls is connected with PLC control modules 5
Molding block 15, magnetic valve PLC control modules 16, pipette tips lifting PLC control modules 17 and pipette tips rotation PLC control modules 18.
Preferably, X-axis motor 19, Y-axis motor 20, Z axis motor 21, rifle is connected with drive module 6
Head lifting motor 22 and pipette tips rotary drive motor 23.
Preferably, X-axis PLC control module 13, Y-axis PLC control module 14, Z axis PLC control modules 15, pipette tips lifting PLC
Control module 17 and pipette tips rotate PLC control modules 18 respectively at corresponding X-axis motor 19, Y-axis motor 20, Z
Axle motor 21, pipette tips lifts motor 22 and pipette tips rotary drive motor 23 connects.
Preferably, magnetic valve 24 is connected with magnetic valve PLC control modules 16.
The utility model has the advantage of：It is programmed on host computer by profile modeling function, by welding and cutting device and phase
Pass through part profile modeling welding-cutting control system and cooperate and complete the cutting and welding job of mutually passing through part, save production cost, improve
The production and processing efficiency and machining accuracy for mutually passing through part, the shape for mutually passing through part have error unavoidably, and equipment can be according to mutually passing through part
Shape carries out profiling memory, improves the adaptability of equipment, flexibly tackles the processing for mutually passing through part of different shapes, is remembered by profiling
5 axles for recalling function with whole machine drive cooperation, improve cutting and the accuracy welded and bevel for welding flatness, by mutually passing through
The shape of part is scanned memory, cuts out complete intersection using cutting equipment, while can also cut out that welding is met
The groove of requirement, facilitates welding job, allows mutually to pass through that part fits together perfectly coordinates with pipe fitting, and passes through profiling memory function pair
Which is welded, it is to avoid the phenomenon of slag inclusion, pore, undercut, solder skip, whole set equipment manufacturing cost easily occur during manual welding
Low, floor space is little, easy to operate, it is to avoid the waste material after cutting damages the phenomenon of pipe fitting, can be very good in medium-sized and small enterprises
Middle popularization.
Description of the drawings
Fig. 1 is system attachment structure schematic diagram of the present utility model.
Reference implication is as follows：Host computer（1）, signal processing module（2）, system bus（3）, signal cache module
（4）, PLC control modules（5）, drive module（6）, display module（7）, input module（8）, profiling signal processor（9）, power supply
Module（10）, profiling memory module（11）, profiling scanner（12）, X-axis PLC control module（13）, Y-axis PLC control module
（14）, Z axis PLC control modules（15）, magnetic valve PLC control modules（16）, pipette tips lifting PLC control modules（17）, pipette tips rotation
Turn PLC control modules（18）, X-axis motor（19）, Y-axis motor（20）, Z axis motor（21）, pipette tips lifting drive
Dynamic motor（22）, pipette tips rotary drive motor（23）, magnetic valve（24）.
Specific embodiment
The utility model is described in further detail with specific embodiment for explanation below in conjunction with the accompanying drawings.
One kind as shown in Figure 1 mutually passes through part profile modeling welding-cutting control system, it is characterised in that：It is upper including what is be connected with each other successively
Position machine 1, signal processing module 2, system bus 3, signal cache module 4, PLC control modules 5 and drive module 6, on host computer 1
Display module 7, input module 8, profiling signal processor 9 is connected with, supply module 10 on system bus 3, is connected with, signal delays
Storing module 4 is connected with profiling scanner 12 by profiling memory module 11.
The processing of part is mutually passed through for convenience, can be done the motion of five axles according to the shape for mutually passing through part, be made the fortune of welding and cutting device
The signal that dynamic rail mark can be sent according to profiling signal processor 9 is moved, coordinate welding and cutting device complete the cutting of doorframe with
Welding, be connected with PLC control modules 5 X-axis PLC control module 13, Y-axis PLC control module 14, Z axis PLC control modules 15,
Magnetic valve PLC control modules 16, pipette tips lifting PLC control modules 17 and pipette tips rotation PLC control modules 18, in drive module 6
It is connected with X-axis motor 19, Y-axis motor 20, Z axis motor 21, pipette tips lifting motor 22 and pipette tips rotation
Motor 23, X-axis PLC control module 13, Y-axis PLC control module 14, the lifting PLC controls of Z axis PLC control modules 15, pipette tips
Module 17 and pipette tips rotation PLC control modules 18 are driven respectively at corresponding X-axis motor 19, Y-axis motor 20, Z axis
Dynamic motor 21, pipette tips lifts motor 22 and pipette tips rotary drive motor 23 connects, and connects in magnetic valve PLC control modules 16
There is magnetic valve 24.
During use, it is scanned by 12 pairs of shapes for mutually passing through part of profiling scanner, and the data is activation that scanning is obtained
To profiling memory module 11, the 11 pairs of scannings of profiling memory module to signal remembered and be stored in signal cache module 4
In, the data of storage are passed through signal cache module 4 system bus 3 and signal processing module 2 is sent to host computer 1, operator
Member is programmed by the profile coordinate data that the input module 8 pairs on host computer 1 mutually passes through part, and is converted to control signal transmission
To control module 5 and drive module 6, the control welding and cutting device of control module 5 does 5-axis movement, and it is relative that control module 5 controls each
The motor answered carries out displacement, first carries out cutting work to mutually passing through part, lifts motor 22 and pipette tips rotation by pipette tips
Driving of the motor 23 to pipette tips, welding and cutting device are detoured one week according to pre-set part trajectory coordinates of mutually passing through, and complete phase
Cutting and the bevel for welding processing work of part being passed through, then welding job being carried out to mutually passing through part, welding and cutting device is according still further to pre-set
Part trajectory coordinates of mutually passing through detour one week, by magnetic valve 24 control welding gun head gas output, phase is completed by five-axle linkage
Pass through the welding job of part, be programmed on host computer by profile modeling function, by welding and cutting device with mutually pass through part profile modeling welding-cutting control
System processed cooperates and completes the cutting and welding job of mutually passing through part, saves production cost, improve production and processing efficiency and
The machining accuracy of part is passed through mutually, the shape for mutually passing through part has error unavoidably, and equipment can carry out profiling note according to the shape for mutually passing through part
Recall, improve the adaptability of equipment, flexibly tackle the processing for mutually passing through part of different shapes, by profiling memory function and whole machine
5 axles drive and coordinate, and improve cutting and the accuracy welded and bevel for welding flatness, are swept by the shape to mutually passing through part
Trace and recall, complete intersection is cut out using cutting equipment, while the groove for meeting welding requirements can also be cut out, it is convenient
Welding job, allows mutually to pass through that part fits together perfectly coordinates with pipe fitting, and which is welded by profiling memory function, it is to avoid
Easily there is the phenomenon of slag inclusion, pore, undercut, solder skip during manual welding, whole set equipment low cost of manufacture, floor space are little, behaviour
Make easy, it is to avoid the waste material after cutting damages the phenomenon of pipe fitting.
Above-described is only preferred embodiments of the present utility model, and the technical solution of the utility model is not limited thereto,
It should be understood that to those skilled in the art, under technology provided by the utility model enlightenment, as this area
Common knowledge, other equivalent modifications and improvement can also be made, protection domain of the present utility model is also should be regarded as.
Claims (5)
1. one kind mutually passes through part profile modeling welding-cutting control system, it is characterised in that：Including the host computer being connected with each other successively（1）, signal
Processing module（2）, system bus（3）, signal cache module（4）, PLC control modules（5）And drive module（6）, it is described upper
Machine（1）On be connected with display module（7）, input module（8）, profiling signal processor（9）, the system bus（3）Upper connection
There is supply module（10）, the signal cache module（4）By profiling memory module（11）With profiling scanner（12）Connection.
2. one kind as claimed in claim 1 mutually passes through part profile modeling welding-cutting control system, it is characterised in that：The PLC control modules
（5）On be connected with X-axis PLC control module（13）, Y-axis PLC control module（14）, Z axis PLC control modules（15）, magnetic valve PLC
Control module（16）, pipette tips lifting PLC control modules（17）PLC control modules are rotated with pipette tips（18）.
3. one kind as claimed in claim 2 mutually passes through part profile modeling welding-cutting control system, it is characterised in that：The drive module（6）
On be connected with X-axis motor（19）, Y-axis motor（20）, Z axis motor（21）, pipette tips lifting motor（22）
With pipette tips rotary drive motor（23）.
4. one kind as claimed in claim 3 mutually passes through part profile modeling welding-cutting control system, it is characterised in that：X-axis PLC controls mould
Block（13）, Y-axis PLC control module（14）, Z axis PLC control modules（15）, pipette tips lifting PLC control modules（17）Revolve with pipette tips
Turn PLC control modules（18）Respectively at corresponding X-axis motor（19）, Y-axis motor（20）, Z axis motor
（21）, pipette tips lifting motor（22）With pipette tips rotary drive motor（23）Connection.
5. one kind as claimed in claim 4 mutually passes through part profile modeling welding-cutting control system, it is characterised in that：The magnetic valve PLC controls
Molding block（16）On be connected with magnetic valve（24）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621002762.6U CN206029037U (en) | 2016-08-31 | 2016-08-31 | Pass through a profile modeling welding control system mutually |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621002762.6U CN206029037U (en) | 2016-08-31 | 2016-08-31 | Pass through a profile modeling welding control system mutually |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206029037U true CN206029037U (en) | 2017-03-22 |
Family
ID=58299686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621002762.6U Expired - Fee Related CN206029037U (en) | 2016-08-31 | 2016-08-31 | Pass through a profile modeling welding control system mutually |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206029037U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238937A (en) * | 2016-08-31 | 2016-12-21 | 北京永鑫盟堆焊科技有限公司 | One passes through part profile modeling welding-cutting control system mutually |
-
2016
- 2016-08-31 CN CN201621002762.6U patent/CN206029037U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238937A (en) * | 2016-08-31 | 2016-12-21 | 北京永鑫盟堆焊科技有限公司 | One passes through part profile modeling welding-cutting control system mutually |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110153730B (en) | Automatic cutting production equipment and method for section bar | |
| CN201309046Y (en) | Battery electrical core automatic spot welding machine | |
| CN105538111B (en) | A kind of automatically grinding burnishing device and its processing method | |
| CN106041379B (en) | A kind of phase passes through the surface trimming welder of part | |
| CN109604767B (en) | Intelligent welding control system and method for thick plate narrow gap GMA robot | |
| CN106903470A (en) | The device and method of the axle double card disk built-up sectional material intersection of numerical control eight cutting | |
| CN102861970A (en) | Welding method of orthotropic plate U-shaped rib fillet welding robot and special equipment thereof | |
| CN205021039U (en) | Welding robot workstation | |
| CN111545946B (en) | High-efficiency automatic welding system for electrolytic aluminum anode steel claw and implementation method | |
| CN105690097A (en) | Automatic cutting and grinding all-in-one machine | |
| CN209162553U (en) | A kind of steel rail welding line milling-grinding equipment | |
| CN2316114Y (en) | Stone profile grinding machine | |
| CN111531413A (en) | Wind power blade multi-robot collaborative polishing system and method | |
| CN101628367A (en) | H-shaped beam fitting up device and fitting up method | |
| CN201455586U (en) | Rotary-type H-shaped beam assembling device | |
| CN106238937A (en) | One passes through part profile modeling welding-cutting control system mutually | |
| CN113828891A (en) | High-precision and high-reliability intelligent steel billet cleaning hydraulic robot device | |
| CN206029037U (en) | Pass through a profile modeling welding control system mutually | |
| CN110508562B (en) | Numerical control equipment suitable for high-efficient laser cleaning of large-scale component | |
| CN201154418Y (en) | Laser welding work bench | |
| CN204414607U (en) | Automatic-switching type 3D prints processing unit (plant) | |
| CN207494983U (en) | A kind of engine support air-actuated turnover clamp for machining | |
| CN206484130U (en) | Intelligent welding system for Analysis of Ship Grillages constructed machine people | |
| CN105057940A (en) | Intelligent rectangular coordinate spot welding robot | |
| CN202726344U (en) | Angle adjusting mechanism of automatic welder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170322 Termination date: 20180831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |