CN206020747U - A kind of cable jacket composite molding system - Google Patents
A kind of cable jacket composite molding system Download PDFInfo
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- CN206020747U CN206020747U CN201620931550.XU CN201620931550U CN206020747U CN 206020747 U CN206020747 U CN 206020747U CN 201620931550 U CN201620931550 U CN 201620931550U CN 206020747 U CN206020747 U CN 206020747U
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- cable
- cable cream
- composite molding
- cream
- platform
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Abstract
This utility model provides a kind of cable jacket composite molding system, including:Sheath composite molding platform and oil supply system, oil supply system provide cable cream to sheath composite molding platform, and wherein, sheath composite molding platform is again including being integrated in cable cream filling device on sheath composite molding platform, cable cream spray equipment, longitudinal tubing device.Cable jacket composite molding system of the present utility model is integrated in cable cream filling device and cable cream spray equipment in the unnecessary space of longitudinal tubing platform using the idle space of longitudinal tubing platform bottom.Simultaneously longitudinal tubing platform is reasonably sealed, using inner loop, hidden danger of the cable cream for reasonably avoiding atomization with the cable cream that shakes off to scene.Meanwhile, centralized oil supply is carried out to the cable cream filling device and cable cream spray equipment of longitudinal tubing platform, the fueller of each board independence is eliminated, mitigates the workload for changing cable cream.Reduce the polluter at cable cream pollution scene, and the contaminated hidden danger of quality brought to product quality of cable cream.
Description
Technical field
This utility model is related to fiber optic cable manufacture field, specifically, is related to a kind of cable jacket composite molding system.
Background technology
Sheath operation needs to fill cable cream on cable core when optical cable is produced, ensured between beam tube and beam tube with playing and
Beam tube and metal tape or sheath interlayer have the cable cream of abundance, with play block water, moistureproof effect.Meanwhile, need on metal tape
Cable cream in spraying, to ensure between metal tape and beam tube, especially there is the cable cream of abundance in metal tape lap-joint, to play on cross section
Block water, moistureproof effect.
The step required for sheath operation in optical cable production is more, and each step is required to special equipment and comes in fact
Existing.The cable cream filling device of cable core needs special cable cream fill system;The inner side spraying cable cream of vertical bag metal tape, it is desirable to have
Special cable cream paint finishing;Design of metal tape longitudinal tubing tools, it is desirable to have special longitudinal tubing platform and longitudinal covering model tool.Realize that cable cream is filled out
Fill, cable cream is sprayed, design of metal tape longitudinal tubing tools is three separate parts, three parts every sheathing line of special purpose device
On be required for, and fixation is at different positions, and cable cream filling device, cable cream spray equipment use different cable cream fuel feeding systems
System, the pollution of cable cream is live, bring the probability of hidden danger to increase to product quality.Meanwhile, the arrangement at scene, rectification work difficulty are done, are defended
Life is hard to keep, and crowded, the normal logistics corridor in scene is impacted etc..There is the impurity pollution cable cream such as PE material grains simultaneously to bring to product
Hidden danger of quality and spraying atomization affect the use of equipment component, while the extra space of longitudinal tubing platform rationally can not have
The use of effect, causes that sheathing line is crowded, arranges and rectify work difficulty and do, the problems such as health bad holding.
Utility model content
According to one side of the present utility model, there is provided a kind of cable jacket composite molding system, including:
Sheath composite molding platform and oil supply system, the oil supply system provide cable cream to the sheath composite molding platform, its
In, the sheath composite molding platform includes cable cream filling device, the spraying of cable cream being integrated on the sheath composite molding platform again
Device, longitudinal tubing device.
Preferably, on the top of sheath composite molding platform, flanging and metal tape guide, the filling of cable cream are disposed with
Device, cable cream spray equipment, and the preforming die holder of longitudinal tubing device, shaping mould base, compress die holder;It is combined in sheath
The bottom of type platform is additionally provided with electrical control cubicles and spray pump, and wherein, the spray pump is used for giving cable cream spray equipment feed;The electricity
Automatically controlled circuit and the gas circuit of control spraying process is provided with control cabinet.
Preferably, the cable cream filling device includes:Oil-filled portion, the oil-filled portion also include the mounting seat for connecting as one
And a pair of pipe clamps, on horizontal strut, the oil-filled portion is arranged on pipe clamp, described a pair of pipe clamps by mounting seat
There is in oil-filled portion the through hole passed through for optical cable, also, the oil-filled portion also has the oil-filled chamber connected with the through hole;Frizing
Portion, the frizing portion are removably mounted in oil-filled portion, and the frizing portion has and the first concentric annulus of the through hole, and
And, first annulus has and cable outer diameter internal diameter of the same size.
Preferably, the cable cream spray equipment includes:Governor motion, the governor motion include again:Loop bar is installed, described
The one end for installing loop bar is enclosed within horizontal strut, and is fastened, and the bar portion of the other end for installing loop bar has bar-shaped trough;Adjust
Bar, the adjusting rod are vertically penetrated in the bar-shaped trough, and are fastened;Spray gun, the spray gun are used for cable cream atomized spray to be gone out,
The spray gun is enclosed within adjusting rod, and is fastened.
Preferably, self-loopa cable cream fuel reserve tank is additionally provided with below cable cream spray equipment, cable cream filling device.
Preferably, in the cable cream spray equipment, the lower section of cable cream filling device, the top of self-loopa cable cream fuel reserve tank,
It is additionally provided with drainage screen.
Preferably, the gravity sensor of sensing fuel reserve tank weight, institute are provided with below the self-loopa cable cream fuel reserve tank
Stating gravity sensor there is circuit to be connected with the oil supply system, and the self-loopa cable cream fuel reserve tank side is provided with the charging of cable cream
Hole.
Preferably, the sheath composite molding platform is formed by the way of outside sealing.
Cable jacket composite molding system of the present utility model is filled out cable cream using the idle space of longitudinal tubing platform bottom
Fill to put and be integrated in the unnecessary space of longitudinal tubing platform with cable cream spray equipment.Simultaneously longitudinal tubing platform is reasonably sealed
Come, using inner loop, hidden danger of the cable cream for reasonably avoiding atomization with the cable cream that shakes off to scene.Meanwhile, it is bundled into vertical
The cable cream filling device of type platform and cable cream spray equipment carry out centralized oil supply, eliminate the fueller of each board independence, mitigate
Change the workload of cable cream.Reduce the polluter at cable cream pollution scene, and the contaminated matter that brings to product quality of cable cream
Amount hidden danger.
Description of the drawings
By being described to embodiment with reference to accompanying drawings below, features described above of the present utility model and technological merit will
Become more fully apparent with easy to understand.
Fig. 1 is the schematic perspective view for representing existing longitudinal tubing platform;
Fig. 2 is the schematic diagram of the cable jacket composite molding system for representing this utility model embodiment;
Fig. 3 is the schematic perspective view one of the sheath composite molding platform for representing this utility model embodiment;
Fig. 4 is the schematic perspective view two of the sheath composite molding platform for representing this utility model embodiment;
Fig. 5 is the schematic perspective view one of the cable cream filling device for representing this utility model embodiment;
Fig. 6 is the schematic perspective view two of the cable cream filling device for representing this utility model embodiment;
Fig. 7 is the schematic perspective view of the cable cream spray equipment for representing this utility model embodiment.
Specific embodiment
Below with reference to the accompanying drawings describing the embodiment of cable jacket composite molding system described in the utility model.Ability
The those of ordinary skill in domain will recognize, in the case of without departing from spirit and scope of the present utility model, can be with various
Different modes or its combination are modified to described embodiment.Therefore, accompanying drawing and description are inherently illustrative,
Rather than be used for limiting scope of the claims.Additionally, in this manual, accompanying drawing is drawn not in scale, and identical
Reference represent identical part.
As shown in figure 1, being provided with compression die holder 11, shaping mould base 12, preforming die holder 13, flanging on longitudinal tubing platform 1
With metal tape guide 14, below and the space on right side does not utilize substantially, and this utility model seeks to abundant profit
These spaces are used, cable cream filling device, cable cream spray equipment are integrated on the longitudinal tubing platform 1.The present embodiment provides a kind of
Cable jacket composite molding system, as shown in Fig. 2 including one or more sheath composite molding platforms 2 and oil supply system, described
Oil supply system includes container 3 and the hydraulic pump 4 for filling cable cream, is provided to sheath composite molding platform by motor-driven hydraulic pumps 4
Cable cream.Wherein, the sheath composite molding platform includes cable cream filling device, the cable being integrated on the sheath composite molding platform again
Cream spray equipment, longitudinal tubing device.Wherein filling device is used for filling cable cream to cable core, and spray equipment is used for spraying to steel band
Apply cable cream.Conventional cable cream filling device, cable cream spray equipment, longitudinal tubing device are that interval is arranged on stranding path
Three independent equipment.The present embodiment says that these three independent integration of equipments, at one piece, can effectively be reduced and be taken up room.Fig. 1
Shown is existing longitudinal tubing device 1, it can be seen that the space of its underpart does not all make full use of.Therefore, the present embodiment will
Cable cream filling device, cable cream spray equipment are arranged on longitudinal tubing device.Also, Plate material package is adopted in outside, make sheath
Composite molding platform 2 is sealed, and can be prevented to spray impact of the cable cream of atomization to scene, and be prevented the impurity pollution cable such as PE material grains
The hidden danger of quality that cream is brought to product.As shown in figure 3, optical cable 5 is moved through sheath composite molding platform 2, on the top of workbench,
It is provided with openable protecting cover 21.Also, visual window 211 is also equipped with protecting cover 21, is conveniently checked inside composite molding platform
The spraying of cable cream, the filling of cable cream or design of metal tape longitudinal tubing tools situation.Control unit 22 is additionally provided with workbench, and control unit includes controlling
Panel processed and electrical control cubicles, the related electric control circuit of spray painting control and trachea are then arranged in electrical control cubicles 221, are had on the control panel
There are multiple buttons to switch, for the spray painting control of cable cream.Cable cream spray equipment 24, cable cream filling device 23, longitudinal tubing device
25 can be controlled respectively by control unit 22.In cable core unwrapping wire to sheath extrusion molding part, using an oil supply system centralized oil supply,
Whole sheath workshop only needs to an oil supply system, while combine relatively independent cable cream filling, the spraying of cable cream and indulge being bundled into
The device of type.
The sheath composite molding platform 2 is described in detail with reference to Fig. 4, on the top of sheath composite molding platform 2, along optical cable 5
By on the direction in path, being disposed with cable cream spray equipment 24, cable cream filling device 23, longitudinal tubing device 25.Protecting cover
21 cover and can prevent the splash of cable cream from out polluting external environment condition.In the bottom of sheath composite molding platform 2, the spray of cable cream is additionally provided with
The paint pump 27 for applying and cylinder 28.Paint pump 27 can be such as membrane pump.In cable cream spray equipment 24, cable cream filling device
23 lower section is self-loopa cable cream fuel reserve tank 29, can be with recycle and reuse cable cream.The cable cream of sprinkling and cable cream filling device
On the cable cream that strikes off can all drop into self-loopa cable cream fuel reserve tank 29.Cable cream in the container 3 of oil supply system is first fed to and follows certainly
Ring cable cream fuel reserve tank, and membrane pump 27 and cylinder 28 then be used for by cable cream suck from self-loopa cable cream fuel reserve tank 29 and through by
Certain air pressure shifts cable cream at spray equipment onto, through nozzles spray on steel band.There is liquid level on self-loopa cable cream fuel reserve tank 29
Form, the cable cream amount that can be observed in self-loopa cable cream fuel reserve tank 29, if cable cream amount is not enough, are manually given from cable cream container 3
29 fuel feeding of self-loopa cable cream fuel reserve tank.
Additionally, in the top of self-loopa cable cream fuel reserve tank 29, cable cream spray equipment 24, the lower section of cable cream filling device 23,
Drainage screen 26 is additionally provided with, when can avoid keeping in repair spraying nozzle or changing cable cream filling mould, the foreign body such as mould or screw falls
Enter in cable cream fuel reserve tank, ensure the cleaning of cable cream in fuel reserve tank, facilitate self-loopa to use.
As shown in figure 1, cable cream filling device 23 includes oil-filled portion 231, frizing portion 232, mounting seat 233.Compound in sheath
There is the horizontal strut 10 parallel with movement of optical cables direction on workbench, cable cream filling device 23 is arranged on by mounting seat 233
On horizontal strut 10.The mounting seat 233 includes that two pipe clamps, two pipe clamps are fastened on horizontal strut 10, forms installation and fills
The basis in oily portion 231.Oil-filled portion 231 is by connecting seat 234 and bolt 12 in mounting seat 233.If optical cable production is not adopted
Oil-filled with filling, pipe clamp can be somewhat unclamped, whole cable cream filling device 23 is turned to side around horizontal strut 10, is not affected
Normal production.Certainly, the above is only a kind of mounting means, it is clear that the device can also not reside at horizontal strut 10
On.Connecting seat 234 extends oil-filled portion 231 to the direction of optical cable, and oil-filled portion 231 is used for the outer wall filling of the optical cable 1 for passing through
Ointment, therefore, has the through hole 235 passed through for optical cable 5 in the oil-filled portion 231, in oil-filled portion 231, is also associated with scraping
Oily portion 232, frizing portion 232 include that two are arranged concentrically and the first axially spaced apart annulus 2321 and the second annulus
2322, have between the first annulus 2321 and the second annulus 2322 and be fixedly connected.Second annulus 2322 is inserted in through hole 235,
Also, also there is on the second annulus 2322 through hole of radial direction, the through hole should connect with oil-out 237.Second annulus 2322
Internal diameter should be bigger than the external diameter of optical cable 5, and the internal diameter of the first annulus 2321 is then consistent with the diameter of optical cable 5, passes through through hole in optical cable 5
When entering back into the first annulus 2321 after 235, by the ointment drawout on optical cable 5 so that ointment uniform application is on the surface of optical cable.And
And, it has been radially arranged screwed hole (not shown) in the second annulus 2322, has been also equipped with installing in the radial direction of through hole 235
Hole, the screwed hole on the second annulus 2322 are corresponding with installing hole, penetrate screw on installing hole, you can by frizing portion 232 and fill
Oily portion 231 is fixedly connected.Certainly, frizing portion 232 can have various ways, and such as frizing portion 232 can also be arranged on through hole
235 outside, or connect with the end face of through hole 235, as long as after itself and the connection of oil-filled portion 231 so that optical cable is justified by first
Ring 2321, can reach the purpose of ointment drawout.
Additionally, being additionally provided with pressure transducer mounting seat 33 in the oil-filled portion 3, detected using pressure transducer oil-filled
The pressure in portion, it is ensured that oil-filled portion's safety.The oil-filled portion 231 also has the filled cavity connected with the through hole 235, specifically
Say, be, in the side in oil-filled portion 231, there is oil-in 236, the oil-in 236 extends in oil-filled portion 231, until and through hole
235 connections, form oil-out 237.When cable passes through, ointment enters oil-filled portion 231 from oil-in 236, from oil-out
237 surfaces for being out applied to optical cable 5.
Further, since during stranding, in the lower section of optical cable, also metal tape 6 is simultaneously mobile with optical cable.If filling and frizing
When cable cream stream on metal tape 6, may result in the de- material of finished cable, play the situations off quality such as scollop, scallop.Therefore, exist
The lower section in oil-filled portion 231 and frizing portion 232 is additionally provided with baffle plate 238, the baffle plate 238 be inverted trapezoidal plate, the baffle plate 238
Can be connected in oil-filled portion 231.Due to the inclined-plane on 238 both sides of baffle plate, the cable cream fallen during oil-filled and frizing is along inclined-plane point
In flowing to the fuel reserve tank of lower section, can both avoid cable cream from falling on the metal tape 6 below distributing damper, and can recycle again.
Additionally, on connecting seat 234, being additionally provided with bar-shaped trough, facilitate through hole 235 and cable core centering.The bar-shaped trough is vertical
In the moving direction of optical cable 5, bolt 12 is fixed on connecting seat 234 in mounting seat 233 through bar-shaped trough.If having changed difference
The optical cable of diameter, then can unscrew bolt 12, due to without bolt presses connecting seat 234, therefore, along the shifting perpendicular to optical cable 5
Dynamic direction adjusts connecting seat 234, and it is optimal with optical cable 5 with one heart to enable through hole 235.
Additionally, cable cream spray equipment includes spray gun 241, and by three set screws 244,242,243, can be very square
Just up and down before and after regulation spraying position, ensure spraying scope concentrated on metal tape 6 as far as possible.Screw 244
By cable cream spray equipment 24 on horizontal strut 246, cable cream spray equipment 24 can be moved left and right by set screw 244,
To can also adjust before and after cable cream spray equipment 24.Bar-shaped trough 245 and screw 243 coordinate the upper bottom that can adjust spray gun 241
Put.Screw 242 can also adjust the right position of spray gun 241.
Longitudinal tubing device is arranged on cable through cable cream spray equipment 24, the rear of cable cream filling device, longitudinal tubing
Device includes compressing die holder 251, shaping mould base 252, preforming die holder 253, flanging and metal tape guide 254.Flanging and
Metal tape guide 254 is used for first by 6 flanging of metal tape so that metal tape 6 can easily enter preforming die holder 253,
Then metal tape 6 sprays one layer of cable cream on metal tape 6 by cable cream spray equipment, and metal tape 6 sequentially passes through preforming mould again
Seat 253, shaping mould base 252, compression die holder 251, that is, form optical cable.
Additionally, the cable cream of spraying is broken up by air pressure and is atomized, the breaing up of cable cream, atomizing effect is made to cable cream
Environmental effect around consumption and spray equipment is very big, therefore, is provided with atomizing pressure meter on cable cream spray equipment, in control
Atomizing pressure is provided with panel processed and adjusts switch, effectively can break up according to quantity and be atomized cable cream.
Additionally, the lower section of self-loopa cable cream fuel reserve tank is equipped with gravity sensor, there is cable cream charging hole fuel reserve tank side.Gravity
The weight of sensor sensing fuel reserve tank, sensor concentrate feed linkage with cable cream, are provided with upper lower limit value.If fuel reserve tank is lightweight,
Lower limit is reached, sensor sensing signal passes to concentration feed control system, the fuel feeding in the board fuel reserve tank;If reaching the upper limit,
Central lubricating system stops to the board fuel feeding.
Cable jacket composite molding system of the present utility model is filled out cable cream using the idle space of longitudinal tubing platform bottom
Fill to put and be integrated in the unnecessary space of longitudinal tubing platform with cable cream spray equipment.Simultaneously longitudinal tubing platform is reasonably sealed
Come, using inner loop, hidden danger of the cable cream for reasonably avoiding atomization with the cable cream that shakes off to scene.Meanwhile, it is bundled into vertical
The cable cream filling device of type platform and cable cream spray equipment carry out centralized oil supply, eliminate the fueller of each board independence, mitigate
Change the workload of cable cream.Reduce the polluter at cable cream pollution scene, and the contaminated matter that brings to product quality of cable cream
Amount hidden danger.In addition, the longitudinal tubing platform using sealing effectively prevents impact and PE of the cable cream of spraying atomization to scene
The hidden danger of quality that the impurity pollution cable cream such as material grain is brought to product.The cable cream blood circulation of sealing efficiently achieves the profit of cable cream
With the energy consumption that the fuel feeding that minimizing repeats brings is wasted and equipment attrition.
Preferred embodiment of the present utility model is the foregoing is only, this utility model is not limited to, for this area
Technical staff for, this utility model can have various modifications and variations.All of the present utility model spirit and principle within,
Any modification, equivalent substitution and improvements that is made etc., should be included within protection domain of the present utility model.
Claims (8)
1. a kind of cable jacket composite molding system, it is characterised in that include:
Sheath composite molding platform and oil supply system, the oil supply system provide cable cream to the sheath composite molding platform,
Wherein, the sheath composite molding platform includes cable cream filling device, the cable being integrated on the sheath composite molding platform again
Cream spray equipment, longitudinal tubing device.
2. cable jacket composite molding system according to claim 1, it is characterised in that
On the top of sheath composite molding platform, flanging and metal tape guide, cable cream filling device, the spray of cable cream is disposed with
Coating device, and the preforming die holder of longitudinal tubing device, shaping mould base, compress die holder;
Electrical control cubicles and spray pump are additionally provided with the bottom of sheath composite molding platform, wherein,
The spray pump is used for giving cable cream spray equipment feed;
Automatically controlled circuit and the gas circuit of control spraying process is provided with the electrical control cubicles.
3. cable jacket composite molding system according to claim 1, it is characterised in that the cable cream filling device bag
Include:
Oil-filled portion, the oil-filled portion also include that the mounting seat for connecting as one and a pair of pipe clamps, a pair of pipe clamps are arranged on level
On pole, the oil-filled portion has the through hole passed through for optical cable by mounting seat on pipe clamp in the oil-filled portion, and
And, the oil-filled portion also has the oil-filled chamber connected with the through hole;
Frizing portion, the frizing portion are removably mounted in oil-filled portion, and the frizing portion has and the through hole is concentric the
One annulus, also, first annulus have and cable outer diameter internal diameter of the same size.
4. cable jacket composite molding system according to claim 1, it is characterised in that the cable cream spray equipment bag
Include:
Governor motion, the governor motion include again:
Loop bar is installed, one end of the installation loop bar is enclosed within horizontal strut, and is fastened, the bar of the other end for installing loop bar
Portion has bar-shaped trough;
Adjusting rod, the adjusting rod are vertically penetrated in the bar-shaped trough, and are fastened;
Spray gun, the spray gun are used for cable cream atomized spray to be gone out, and the spray gun is enclosed within adjusting rod, and is fastened.
5. cable jacket composite molding system according to claim 1, it is characterised in that in cable cream spray equipment, cable cream
Self-loopa cable cream fuel reserve tank is additionally provided with below filling device.
6. cable jacket composite molding system according to claim 5, it is characterised in that the cable cream spray equipment,
The lower section of cable cream filling device, the top of self-loopa cable cream fuel reserve tank, is additionally provided with drainage screen.
7. cable jacket composite molding system according to claim 5, it is characterised in that the self-loopa cable cream fuel reserve tank
Lower section be provided with the gravity sensor of sensing fuel reserve tank weight, there is circuit to connect for the gravity sensor and the oil supply system
Connect, the self-loopa cable cream fuel reserve tank side is provided with cable cream charging hole.
8. cable jacket composite molding system according to claim 1, it is characterised in that the sheath composite molding platform is adopted
Formed with the mode of outside sealing.
Priority Applications (1)
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CN201620931550.XU CN206020747U (en) | 2016-08-24 | 2016-08-24 | A kind of cable jacket composite molding system |
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CN201620931550.XU CN206020747U (en) | 2016-08-24 | 2016-08-24 | A kind of cable jacket composite molding system |
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CN206020747U true CN206020747U (en) | 2017-03-15 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107377651A (en) * | 2017-08-07 | 2017-11-24 | 天津长飞鑫茂光缆有限公司 | A kind of optical cable steel aluminium strip shaped device |
-
2016
- 2016-08-24 CN CN201620931550.XU patent/CN206020747U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107377651A (en) * | 2017-08-07 | 2017-11-24 | 天津长飞鑫茂光缆有限公司 | A kind of optical cable steel aluminium strip shaped device |
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GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: 300384 Tianjin Binhai Hi-tech Industrial Development Zone Huayuan Technology Park (outside the ring) Hai Tai development No. 9 Patentee after: Fortis special optical fiber cable (Tianjin) Co., Ltd. Address before: 300384 Tianjin Xiqing high tech Industrial Development Zone Huayuan Technology Park (outside the ring) Hai Tai development No. 9 Patentee before: FUTONG ZHUDIAN SPECIAL CABLE (TIANJIN) CO., LTD. |