CN206019307U - The distillatory insulation smelting furnace of continuous vacuum - Google Patents
The distillatory insulation smelting furnace of continuous vacuum Download PDFInfo
- Publication number
- CN206019307U CN206019307U CN201620879795.2U CN201620879795U CN206019307U CN 206019307 U CN206019307 U CN 206019307U CN 201620879795 U CN201620879795 U CN 201620879795U CN 206019307 U CN206019307 U CN 206019307U
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- China
- Prior art keywords
- thermal insulation
- wall
- chute
- slide rail
- moving thermal
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Abstract
This utility model discloses that a kind of efficiency of heating surface is high, heating evenly with the maintenance more easily distillatory insulation smelting furnace of continuous vacuum.The distillatory insulation smelting furnace of continuous vacuum of the present utility model, is provided with the first slide rail and the second slide rail being parallel to each other in the heat-preservation bottom；The first moving thermal insulation wall has the two sides being mutually connected vertically, the two sides the first moving thermal insulation wall bottom to be respectively arranged with the first chute and the second chute；The second moving thermal insulation wall has the two sides being mutually connected vertically, the two sides the second moving thermal insulation wall bottom to be respectively arranged with the 3rd chute and the 4th chute；The first moving thermal insulation wall and the mutual split of the second moving thermal insulation wall form enclosure wall；The crucible is arranged in the heat-preservation bottom between the enclosure wall；The induction coil is looped around the crucible lateral wall from top to bottom successively；The containment vessel is covered in outside the induction coil；The controller switching equipment electrically connects the induction coil.
Description
Technical field
This utility model is related to a kind of metal smelting device, and distillatory insulation of more particularly to a kind of continuous vacuum is melted
Stove.
Background technology
Insulation smelting furnace is mainly used in the fusing and insulation of the solid alloy of the feed workshop section of continuous vacuum retort, makes solid
Body alloy becomes the liquid alloy of good fluidity, is easy to quantitative and even to feed.
Nowadays the mode of heating of the distillatory insulation smelting furnace of conventional continuous vacuum on market is relatively common resistance
Silk heating, resistance wire are arranged on around insulation smelting furnace and bottom.This kind of mode of heating heat up slow, heat uneven, heat
Loss is big, and especially maintenance difficult, when resistance wire burns out to be needed to change, first has to blowing out, cooling, material pump device is removed,
Then charge crucible is hung out from stove, is lowered the temperature in body of heater with fan, after temperature is dropped to below 40 DEG C, body of heater could be entered
All devices are recovered intact by the resistance wire that interior replacing burns out, last contrary operation, and process is complicated, and the amount of labour is big, spend the time
Long, have a strong impact on production efficiency.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of efficiency of heating surface height, heating and is evenly more convenient with maintenance
The distillatory insulation smelting furnace of continuous vacuum.
In order to solve above-mentioned technical problem, the distillatory insulation smelting furnace of continuous vacuum of the present utility model, including insulation
Base plate, the first moving thermal insulation wall, the second moving thermal insulation wall, crucible, induction coil, containment vessel and controller switching equipment；The insulation bottom
The first slide rail and the second slide rail being parallel to each other is provided with plate；The first moving thermal insulation wall has two for being mutually connected vertically
Face, the two sides the first moving thermal insulation wall bottom are respectively arranged with the first chute and the second chute, first chute with described
First slide rail is slidably connected, and second chute is slidably connected with second slide rail；The second moving thermal insulation wall has mutually
Two sides connected vertically, the two sides the second moving thermal insulation wall bottom are respectively arranged with the 3rd chute and the 4th chute, and described
Three chutes are slidably connected with first slide rail, and the 4th chute is slidably connected with second slide rail；First activity
Insulated wall and the mutual split of the second moving thermal insulation wall form enclosure wall；The crucible is arranged at the insulation bottom between the enclosure wall
On plate；The induction coil is looped around the crucible lateral wall from top to bottom successively；The containment vessel is covered in the line of induction
Circle is outer；The controller switching equipment electrically connects the induction coil.
The lateral wall of the crucible is gradually inwardly rolled tiltedly from the top to the bottom.
The crucible top lateral wall is surrounded with protective cover directed downwardly, and the protective cover bottom arranges fluted；Institute
State.
Roller is disposed with respectively at the top of first slide rail and the second slide rail.
Hot plate is additionally provided between the crucible bottom and heat-preservation bottom, and the height of the hot plate is higher than described first
The height of slide rail and the height of the second slide rail.
Using structure of the present utility model, with beneficial effect once：
1st, electromagnetic induction heating is carried out using induction coil, heating evenly, heats up faster, and the efficiency of heating surface is higher, and
As induction coil itself does not generate heat, thermal loss is less.
2nd, in one layer of containment vessel of induction coil outer wrapping, it is possible to reduce induction coil is melted metal and burns out, short circuit is reduced
Electric leakage, safety are higher, and stability is more preferable.
3rd, heat-preservation bottom can be incubated to crucible bottom, reduce heat losses.
4, two moving thermal insulation walls piece together insulated wall, crucible can be incubated and be protected, when induction coil needs
During maintenance, moving thermal insulation wall can be slided by the slide rail of bottom and chute, and then shift position, not only be more convenient radiating,
And more convenient maintenance.
5th, two moving thermal insulation walls are right angle metope, are difficult to topple over, and stability is more preferable.
Description of the drawings
Fig. 1 is structural representation of the present utility model.
Description of reference numerals：1- the first moving thermal insulation walls, 2- protective covers, 3- the second moving thermal insulation walls, 4- rollers, 5- second
Slide rail, 6- heat-preservation bottoms, 7- hot plates, 8- crucibles, 9- induction coils, 10- containment vessels.
Specific embodiment
With reference to the accompanying drawings and detailed description this utility model is described in detail：
As shown in figure 1, the distillatory insulation smelting furnace of continuous vacuum of the present utility model, lives including heat-preservation bottom, first
Dynamic insulated wall, the second moving thermal insulation wall, crucible, induction coil, containment vessel and controller switching equipment.
The first slide rail and the second slide rail being parallel to each other is provided with heat-preservation bottom.Slide rail is rail, is fixed on insulation bottom
Plate upper surface, with plane-parallel.Heat-preservation bottom is cement bottom plate, is equipped with refractory brick.
First moving thermal insulation wall has the two sides being mutually connected vertically, and forms right angle metope.Two sides the first moving thermal insulation wall bottom
End is respectively arranged with the first chute and the second chute.First chute is arranged at one end of the first moving thermal insulation wall, and the second chute sets
It is placed in the other end of the first movable wall.First chute is opened up along the length direction of a wherein face wall of the first moving thermal insulation wall, the
Two chutes are opened up along the thickness direction of another face wall of the first moving thermal insulation wall, and the length of the first chute is more than the length of the second chute
Degree.First chute is slidably connected with the first slide rail, and the second chute is slidably connected with the second slide rail.First moving thermal insulation wall can be right
Crucible heat insulation, reduces heat losses, and can provide security isolation effect to crucible.As the first moving thermal insulation wall is right angle
Wall, good stability are difficult to topple over.As the first moving thermal insulation wall can slide along the first slide rail and the second slide rail and then mobile
Crucible is left in position, and the convenient induction coil on crucible is keeped in repair.
Second movable wall is corresponding with the first movable wall.Second moving thermal insulation wall has the two sides being mutually connected vertically, and is straight
Angle metope.Two sides the second moving thermal insulation wall bottom is respectively arranged with the 3rd chute and the 4th chute, and the 3rd chute is arranged at second
One end of moving thermal insulation wall, the 4th chute are arranged at the other end of the second moving thermal insulation wall.3rd chute is along the second moving thermal insulation
The thickness direction of a wherein face wall of wall is opened up, and the 4th chute is opened along the length direction of another face wall of the second moving thermal insulation wall
If the length of the 3rd chute is less than the length of the 4th chute.3rd chute is slidably connected with the first slide rail, the 4th chute and second
Slide rail is slidably connected.Second moving thermal insulation wall can be reduced heat losses, and can provide safety to crucible to crucible heat insulation
Buffer action.As the second moving thermal insulation wall is right angle wall, good stability is difficult to topple over.As the second moving thermal insulation wall can be with
Slide along the first slide rail and the second slide rail, and then crucible is left in shift position, the convenient induction coil on crucible is keeped in repair.
First moving thermal insulation wall and the mutual split of the second moving thermal insulation wall form enclosure wall.Moving thermal insulation wall be refractory brickwork simultaneously
Painted by cement.Enclosure wall can both be separated into the first moving thermal insulation wall and the second moving thermal insulation wall, can merge formation four again
Face enclosure wall, cooling are convenient, easy to maintenance, again can be to crucible heat insulation and insulation blocking.
Crucible is arranged in the heat-preservation bottom between enclosure wall.Crucible is used for loading solid alloy and holds thawing alloy, no
Only solid alloy can be melted, and can be to melting alloy insulation.Molten metal in crucible is transported to by material pump device
In the distillation tray of vacuum distillation furnace.
Induction coil is looped around crucible lateral wall from top to bottom successively.Electromagnetic induction is produced after induction coil indirect current,
The electronics of the alloy in crucible can be driven to flow to form eddy current, and then melt alloy heat generating.And crucible is for nonmetallic,
Produce without eddy current, so will not melt.
Containment vessel is covered in outside induction coil.Containment vessel is non-metal case, such as glass, pottery, plank etc..Containment vessel can be with
Protection induction coil is without damage, e.g., the molten alloy in crucible can be prevented to be dropped on coil, and hard thing can be prevented to clash into
Induction coil etc..
Controller switching equipment electrically connects induction coil.Distribution is arranged mainly includes switch and transformator etc., for controlling the line of induction
The energization of circle and the suitable electric current of configuration.
As shown in figure 1, the lateral wall of crucible is gradually inwardly rolled tiltedly from the top to the bottom.As lateral wall inwardly rolls
Tiltedly, can further reduce motlten metal to be dropped on induction coil, and then prevent to damage induction coil, reduce short-circuit and disconnected
Electricity, improves safety and stability.
As shown in figure 1, crucible top lateral wall is surrounded with protective cover directed downwardly, protective cover bottom arranges fluted.
Stretch in groove at the top of containment vessel.Protective cover can play the protective action of similar eaves, further reduce motlten metal drippage
On induction coil, and then protect induction coil without damage.Its further groove can reduce motlten metal along protective cover to dirty
Dynamic, and then induction coil is protected, while the containment vessel of induction coil can be stretched in groove, reduce motlten metal and flow into sensing
Between coil and protection, make the motlten metal of drippage flow along containment vessel outer wall, and then protect induction coil.
As shown in figure 1, being respectively arranged with roller at the top of the first slide rail and the second slide rail.Pulley can improve the slip of slide rail
Performance, reduces the resistance that enclosure wall slides on slide rail, and then is moved easily enclosure wall, and then convenient maintenance.
As shown in figure 1, being additionally provided with hot plate between crucible bottom and heat-preservation bottom, the height of hot plate is slided higher than first
The height of rail and the height of the second slide rail.Due to having gap between enclosure wall bottom and slide rail, there is certain gas leakage, high by arranging
In the hot plate of the height of slide rail, crucible bottom is socketed in hot plate, insulation effect is further provided for crucible bottom.
Claims (5)
1. the distillatory insulation smelting furnace of a kind of continuous vacuum, it is characterised in that：Including heat-preservation bottom, the first moving thermal insulation wall,
Second moving thermal insulation wall, crucible, induction coil, containment vessel and controller switching equipment；
The first slide rail and the second slide rail being parallel to each other is provided with the heat-preservation bottom；
The first moving thermal insulation wall has the two sides being mutually connected vertically, the two sides the first moving thermal insulation wall bottom to be respectively provided with
There are the first chute and the second chute, first chute to be slidably connected with first slide rail, second chute and described
Two slide rails are slidably connected；
The second moving thermal insulation wall has the two sides being mutually connected vertically, the two sides the second moving thermal insulation wall bottom to be respectively provided with
There are the 3rd chute and the 4th chute, the 3rd chute to be slidably connected with first slide rail, the 4th chute and described
Two slide rails are slidably connected；
The first moving thermal insulation wall and the mutual split of the second moving thermal insulation wall form enclosure wall；
The crucible is arranged in the heat-preservation bottom between the enclosure wall；
The induction coil is looped around the crucible lateral wall from top to bottom successively；
The containment vessel is covered in outside the induction coil；
The controller switching equipment electrically connects the induction coil.
2. the distillatory insulation smelting furnace of continuous vacuum according to claim 1, it is characterised in that：The outside of the crucible
Wall is gradually inwardly rolled tiltedly from the top to the bottom.
3. the distillatory insulation smelting furnace of continuous vacuum according to claim 1, it is characterised in that：Outside the crucible top
Side wall ring arranges fluted around protective cover directed downwardly, the protective cover bottom is provided with；Stretch at the top of the containment vessel described recessed
In groove.
4. the distillatory insulation smelting furnace of continuous vacuum according to claim 1 or 2 or 3, it is characterised in that：Described first
Roller is disposed with respectively at the top of slide rail and the second slide rail.
5. the distillatory insulation smelting furnace of continuous vacuum according to claim 1 or 2 or 3, it is characterised in that：The crucible
Hot plate is additionally provided between bottom and heat-preservation bottom, and the height of the hot plate is higher than the height and second of first slide rail
The height of slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620879795.2U CN206019307U (en) | 2016-08-15 | 2016-08-15 | The distillatory insulation smelting furnace of continuous vacuum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620879795.2U CN206019307U (en) | 2016-08-15 | 2016-08-15 | The distillatory insulation smelting furnace of continuous vacuum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206019307U true CN206019307U (en) | 2017-03-15 |
Family
ID=58248308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620879795.2U Expired - Fee Related CN206019307U (en) | 2016-08-15 | 2016-08-15 | The distillatory insulation smelting furnace of continuous vacuum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206019307U (en) |
-
2016
- 2016-08-15 CN CN201620879795.2U patent/CN206019307U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170407 Address after: Chenzhou City, Hunan province 423300 Taihe Town Yongxing County village of Nanfeng group shichiro Patentee after: YONGXING ZHONGDE ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: 423300 Berlin City, Chenzhou province Yongxing County town of Berlin village, new market, No. 99, No. Patentee before: YONGXING YIXIANG ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Chenzhou City, Hunan province 423300 Taihe Town Yongxing County village of Nanfeng group shichiro Patentee after: ZHONGDE ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: Chenzhou City, Hunan province 423300 Taihe Town Yongxing County village of Nanfeng group shichiro Patentee before: YONGXING ZHONGDE ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170315 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |