CN206014643U - Glass production feed proportioning system - Google Patents
Glass production feed proportioning system Download PDFInfo
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- CN206014643U CN206014643U CN201621031746.XU CN201621031746U CN206014643U CN 206014643 U CN206014643 U CN 206014643U CN 201621031746 U CN201621031746 U CN 201621031746U CN 206014643 U CN206014643 U CN 206014643U
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- Prior art keywords
- glass production
- proportioning system
- electric control
- feed proportioning
- production feed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
A kind of glass production feed proportioning system includes：Stock chest, feed hopper and electric control gear.Electric control gear includes aqueduct, controller, flowmeter, the second electric control valve and the first electric control valve.Second electric control valve, the second electrically-controlled valve, flowmeter are mutually matched with controller and are electrically connected.Aqueduct connects the second electric control valve and flowmeter.First electric control valve is arranged at the discharging opening of feed hopper, and stock chest is provided with storage cavity, the discharging opening of feed hopper, aqueduct delivery port relative with storage cavity.Glass production feed proportioning system can add water according to the different ratio of raw material so that glass generation dispensing is more accurate, so as to improve the quality of the glass of preparation.
Description
Technical field
The utility model is related to glass production field, in particular to a kind of glass production feed proportioning system.
Background technology
Glass is using quartz sand, soda ash etc. raw material, by melting the main silica containing amorphous state for being formed admittedly
Body.Continuous network structure is formed in melting process, and with the carrying out of cooling procedure, the viscosity of system gradually increases and hardens
The silicates nonmetallic materials for causing which to crystallize.The chemical composition of the common simple glass in market mostly is Na at present2SiO3、
CaSiO3、SiO2Or Na2O·CaO·6SiO2Deng main component is silicate double salt, is a kind of amorphous state of random structure
Solid.Glass is widely used in construction material, life appliance industry apparatus etc., for example, for every wind printing opacity, water tumbler, light
Learn lens.Secondly, by, in preparation engineering, being mixed into specific metal oxide or salt in raw material, such that it is able to
Make the glass of preparation show specific color, or can be also obtained with other purposes by the method for physics or chemistry
Special glass, such as safety glass, lucite etc..
The production of glass is a kind of relatively ripe technology.Its production process often relates to storage, mixing, defeated
The operation such as send and control.By rational technology controlling and process, raw material mixing that special ratios are constituted is formulated as that composition is appropriate to match somebody with somebody
Conjunction expects and sends into melting furnaces to be fired, and then cooling is formed.But it is as the place of production of raw material is different, batch is different, therefore, identical
The component of title raw material is also slightly different；Also it is slightly different in the proportioning of the raw material of different cultivars.
At present, it is related to wet basis batch mixing the mixing of glass production raw material, raw material that will be different is mixed to form not with water more
Same wet feed, then wet feed is transported in mixing device carries out batch mixing.Existing batching mode needs repeatedly to transport wet feed leads
Transport inconvenience, and the very flexible that adds water is caused, operation inconvenience, it is difficult to control the ratio of raw material and water, so that affect the glass for making
Quality.
Utility model content
The purpose of this utility model is to provide a kind of glass production feed proportioning system, by the water for coordinating with raw material
The reasonable control of consumption, plays raising material performance, to improve the purpose of glass finished-product quality.
The utility model is realized in：
A kind of glass production feed proportioning system, including：Stock chest, aqueduct, feed hopper and electric control gear.Wherein, electricity
Control device includes controller, flowmeter, the second electric control valve and the first electric control valve.Second electric control valve, the second electrically-controlled valve,
Flowmeter is mutually matched with controller and is electrically connected.Aqueduct has water injection end and is arranged at the delivery port of water injection end.Second
Electric control valve and flowmeter may be contained within water injection end and mutually adjacent.First electric control valve is arranged at the discharging opening of feed hopper.Storage
Hopper is provided with storage cavity, and discharging opening, delivery port are relative with storage cavity.
Preferably, feed hopper is provided with vibrator.
Preferably, vibrator is adjacent to discharging opening.
Preferably, glass production feed proportioning system also includes blender.Blender includes motor and is arranged at storing
The stirring vane driven in chamber and by motor.
Preferably, motor is variable-frequency motor.
Preferably, blender also includes the reductor mated with motor.The output shaft of motor and reductor
Input shaft connects.The output shaft of reductor is connected with stirring vane.
Preferably, controller is programmable logic controller (PLC) or single-chip microcomputer or FPGA.
Preferably, glass production feed proportioning system is also included for weighing the poidometer of stock chest weight.
Preferably, glass production feed proportioning system also includes the mobile terminal mated with controller.
Preferably, mobile terminal is communicated to connect with controller data.
The beneficial effect of such scheme：The glass production feed proportioning system that the utility model is provided, by electric control gear to matching somebody with somebody
Material is controlled, so as to improve the accuracy and controllability of dispensing.According to the different and consumption of the raw material for adding, using electricity
Control device is in time controlled to water consumption, is realized unsupervised batching control, is reduced the labour intensity of artificial dispensing.Logical
The cooperation of the folding of the second electric control valve and the first electric control valve is crossed, is made water material mixing ratio closer to real calculated value, is reduced
The problem of the quality decline of caused glassware due to the deviation of dispensing.Secondly, the overall knot of glass production feed proportioning system
Structure is relatively easy, and which runs and maintenance cost is low.Due to carrying out batching control by electric control gear so that the efficiency of glass production
Higher, be conducive to shortening the production cycle.
Description of the drawings
In order to be illustrated more clearly that the technical scheme of the utility model embodiment, below will be to using needed for embodiment
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should be by
Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
To obtain other related accompanying drawings according to these accompanying drawings.
The structural representation of the glass production feed proportioning system that Fig. 1 is provided for the utility model embodiment；
Fig. 2 shows the blender structural representation in the glass production feed proportioning system that Fig. 1 is provided；
Fig. 3 shows the theory diagram of the electric control gear in the glass production feed proportioning system that Fig. 1 is provided.
Icon：100- glass production feed proportioning systems；101- stock chests；102- loading hoppers；103- electric control gears；104- water deliverys
Pipeline；105- water injection ends；106- delivery ports；107- storage cavitys；108- feeds window；109- flowmeters；The second electrically-controlled valves of 110-
Door；The first electric control valves of 111-；112- discharging openings；113- blenders；114- motors；115- stirring vanes；116- annulars
Lasso；117- controllers；118- controlled plants.
Specific embodiment
Purpose, technical scheme and advantage for making the utility model embodiment is clearer, new below in conjunction with this practicality
Accompanying drawing in type embodiment, is clearly and completely described to the technical scheme in the utility model embodiment, it is clear that retouched
The embodiment that states is a part of embodiment of the utility model, rather than whole embodiments.Generally described in accompanying drawing herein and
The component of the utility model embodiment for illustrating can be arranged and be designed with a variety of configurations.Therefore, below to attached
The detailed description of the embodiment of the present utility model provided in figure is not intended to limit claimed scope of the present utility model,
But it is merely representative of selected embodiment of the present utility model.Embodiment in based on the utility model, ordinary skill people
The every other embodiment obtained under the premise of creative work is not made by member, belongs to the model of the utility model protection
Enclose.
It should be noted that：Similar label and letter represent similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined in individual accompanying drawing, then in subsequent accompanying drawing which further need not be defined and be explained.
In description of the present utility model, it should be noted that term " " center ", " on ", D score, "left", "right", " perpendicular
Directly ", the orientation of instruction such as " level ", " interior ", " outward " or position relationship be based on orientation shown in the drawings or position relationship, or
The utility model product using when the orientation usually put or position relationship, be for only for ease of description the utility model and letter
Change description, rather than indicate or the device or element of hint indication must have specific orientation, with specific azimuth configuration and
Operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for area
Divide description, and it is not intended that indicating or hint relative importance.
In description of the present utility model, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " sets
Put ", " installation ", should be interpreted broadly " being connected ", " connection ", for example, it may be fixedly connected, or be detachably connected,
Or be integrally connected；Can be mechanically connected, or electrically connect；Can be joined directly together, it is also possible to by intermediary
It is indirectly connected to, can is the connection of two element internals.For the ordinary skill in the art, can be managed with concrete condition
Solve concrete meaning of the above-mentioned term in the utility model.
The structural representation of the glass production feed proportioning system 100 that Fig. 1 is provided for the utility model embodiment.Refer to Fig. 1, glass
Glass production feed proportioning system 100 includes：Stock chest 101, aqueduct 104, feed hopper and electric control gear 103.
Wherein, stock chest 101 is mainly used in the water for storing frit and interpolation.Fig. 1 is referred to, in the present embodiment, storage
Hopper 101 is cuboid structure, and is formed with the storage cavity 107 of a cuboid.It is understood that stock chest 101
Other shapes are may also be, for example, cylinder, taper etc., correspondingly, the structure of storage cavity 107 is adjusted also dependent on needs
Whole, in order to make and using being advisable.In storage cavity 107 as storage water and frit such as, quartz sand, calcite, white clouds
The space of stone, lime stone etc..
Stock chest 101 can be made using various materials, and for example, steel or pottery etc. can enter as needed
Row is selected.The inwall of storage cavity 107 is contacted with water and various frits, therefore, it can prevent the inwall of stock chest 101
Rotten process, for example, increase anticorrosive coat, or can also carry out smooth treatment, to reduce and the mixed frit of water and storing
The situation of 101 inwall of groove adhesion occurs.
In other embodiment of the present utility model, stock chest 101 can be to open up dumping pit in diapire, so that storage
Compound in material chamber 107 can be discharged by dumping pit, so that batch mixing enters next production procedure.
For making water and frit in storage cavity 107 be easier to mix, be more fully mixed, glass production feed proportioning system
100 can also be arranged as required to blender 113 as shown in Figure 2.Blender 113 is quickly stirred to frit, with
It is easy to water more fully to contact.
In the present embodiment, blender 113 includes motor 114, stirring vane 115.Motor 114 independently can be controlled
System, or be controlled using electric control gear 103, to reduce the control difficulty of whole glass production feed proportioning system 100.Additionally,
Electric control gear 103 controls the velocity of rotation of stirring vane 115, such that it is able to according to feeding quantity, efficiently control mixing speed, with
Improve mixed effect.In blender 113, motor 114 is arranged on outside stock chest 101, and stirring vane 115 is arranged at storage cavity
In 107.The output shaft of motor 114 is penetrated storage cavity 107 from the diapire of stock chest 101 and is connected with stirring vane 115 again, from
And passing through the work of motor 114, output is rotated and then drives stirring vane 115 to rotate and is stirred action.Motor
114 can adopt various motor, such as direct current generator, alternating current generator.Further, motor 114 can adopt variable-frequency electric
Machine.Variable-frequency motor is to carry out AC speed regulating by the way of variable frequency induction motor and frequency converter are combined, and can make machinery certainly
Dynamicization degree and production efficiency greatly improve device miniaturization.
Used as a kind of implementation, stirring vane 115 is connected with the output shaft of motor 114 by annular collar 116.
Specifically, annular collar 116 opens up set hole by circular metal sheet material or plastics in axis direction and is made.Annular collar
116 have madial wall and lateral wall, and multiple stirring vanes 115 are arranged along lateral wall annular space, and are fixedly connected with lateral wall.
The output shaft of motor 114 stretches into set Kong Bingyu madial walls and is fixedly connected.
It is directly connected to stirring vane 115 above by motor 114, and then transmits and rotate to be stirred behaviour
Make.It is understood that other kinds of drive may also be employed is stirred operation, for example, using driving belt and belt pulley
Mode transmitted.
When the rotating speed of motor 114 is excessive, may result in the frit in storage cavity 107 and swashed and storage cavity
107, and then result in proportion of composing change in compound.And hence it is also possible to enter to the rotating speed of motor 114 as needed
Row controllability is adjusted, so as to control mixing speed.For example, blender 113 also sets up reductor and the output of motor 114 is turned
Speed is controlled.Specifically, the output shaft of motor 114 is connected with the input shaft of reductor, and the output shaft of reductor is stretched into
The set hole of annular collar 116 is connected with annular collar 116.
It is understood that reductor can also can be controlled using electric control gear 103 with independent control, using automatically controlled
The mode of the control reductor of device 103 can improve the integrated level of whole glass production feed proportioning system 100, improve control efficiency and can
Lean on property.
Reductor is operated between prime mover and executing agency the equipment for playing coupling rotating speed and transmission torque, and which is main
For reducing rotating speed, increase torque.Reductor has various structures, for example, can be divided into single-stage and many according to transmission series difference
Level reductor；Cylindrical gear reducer, conical gear reducer and circular cone-Cylinder Gear running wheel can be divided into according to tooth factory wheel shape to subtract
Fast machine, can be divided into expansion, shunting again according to the arrangement form of transmission and enter together shaft type reductor.In the present embodiment, slow down
Machine is set using commercially available, does not make full and accurate explanation to its concrete structure.
Needed based on the monitoring weight to stock chest 101, glass production feed proportioning system 100 can also be according to specifically used situation
Arranging is included for weighing the poidometer of 101 weight of stock chest.It is preferred that poidometer can also be with 103 data communication of electric control gear
Connection, electric control gear 103 obtain the weight of stock chest 101, so as to send control instruction as the case may be, to set to other
Standby it is controlled.
Feed hopper is mainly used in implantation glass raw material in the storage cavity 107 of stock chest 101, and general frit is with powder
The form at end is used, i.e., storage quartz sand powder, calcite in powder, dolomite dust, agstone in feed hopper.According to production feelings
Condition, when needing batch mixing, the powder materials in feed hopper is added in stock chest 101.
Fig. 1 is referred to, in the present embodiment, 102 substantial cylindrical of loading hopper, and it is formed with the discharging opening 112 of taper.Obviously,
The shape of loading hopper 102 can also other, for example prismatic, taper or other anisotropic approach.Correspondingly, discharging opening 112
Structure can also be adjusted according to the concrete condition of loading hopper 102, in order to design and making is advisable.Discharging opening 112 is arranged
Electric control gear 103 carries out control feeding, specifically, is used for feed hopper by the first electric control valve 111 in electric control gear 103
Release frit process is controlled.First electric control valve 111 can to discharging opening 112 whether unlatching is controlled,
The opening degree of discharging opening 112 can be controlled, so that the release control of frit is finer.First electrically-controlled valve
Door 111 can be various commercially available equipment, and for example, magnetic valve selected by magnetic valve, motor-driven valve etc. in the present embodiment.
In order to reduce energy consumption, the convenient discharging opening 112 for passing through feed hopper, can be to stock chest 101 to 101 blowing of stock chest
Different settings are carried out with the position that is oppositely arranged of feed hopper, is advisable in order to blowing.For example, in the present embodiment, stock chest 101
The vertical height of the placement of upper and lower mode, i.e. feed hopper is taken with feed hopper more than the vertical height of stock chest 101, and makes charging
The discharging opening 112 of bucket is relative with the storage cavity 107 of stock chest 101.By above-mentioned structure design, when by the first electric control valve
During 111 unlatching, the frit in feed hopper can be automatically added in stock chest 101 under gravity.
In other embodiment of the present utility model, feed hopper can also install vibrator as needed.Vibrator is provided
Vibration, makes the frit of its within the chamber be more easy to inject stock chest 101 by shaking loading hopper 102, it is to avoid in loading hopper 102
Frit is piled up and too closely can not be gushed by discharging opening 112.As the part of blocking freeed by frit, focus mostly on
In discharging opening 112, therefore, for making vibrator more effectively can shake the frit of discharging opening 112, vibrator is preferred
Installation site is neighbouring discharging opening 112.
Is formed with the cavity for treating the raw material mixed with water for storage in loading hopper 102, correspondingly its be additionally provided with for
Add the charging window 108 of raw material.In due to Improving Glass Manufacturing Processes, there is certain requirement to the moisture content of raw material, therefore, in order to
The moisture content in raw material is better controled over, and also encapsulation process can be carried out to feeding window 108, raw material be contained with reducing outside moisture
The impact of water rate.Used as a kind of implementation, charging window 108 carries out edge sealing by silica gel strip.
Aqueduct 104 is used as trandfer fluid, in the present embodiment, conveys the water in order to mix with frit.Which can be adopted
It is made with the material such as metal material or plastics, rubber.
Aqueduct 104 controls water delivery speed and carrying capacity, and the glass according to loading hopper 102 by electric control gear 103
The addition of glass raw material carries out cooperation control.Aqueduct 104 has water injection end 105 and is arranged at the delivery port of water injection end 105
106.Wherein, water injection end 105 is fixed on loading hopper 102, and makes storage cavity 107 of the delivery port 106 just to stock chest 101, with
Just water filling.Electric control gear 103 also includes controller 117, flowmeter 109, the second electric control valve 110.The circuit of electric control gear 103
Theory diagram is as shown in Figure 3.
Controller 117 in electric control gear 103 is mainly used in various controlled plants 118, such as the 109, first electricity of flowmeter
Control valve 111, the second electric control valve 110, poidometer, motor 114, reductor are supervised, specifically, the present embodiment
In, flowmeter 109, the first electric control valve 111, the second electric control valve 110 are controlled plant 118, and are connected with controller 117.
Controller 117 be according to needing to be selected, for example, programmable logic controller (PLC) 117 or single-chip microcomputer such as 8051 single-chip microcomputers or
FPGA.Controller 117 can be according to default control condition, according to the various signals for collecting, to whether sending control instruction
Or send which kind of control instruction is selected.
In the present embodiment, the first electric control valve 111, the second electric control valve 110, flowmeter 109, motor 114 with
Controller 117 is mutually matched electrical connection.Second electric control valve 110 and flowmeter 109 may be contained within the water injection end of aqueduct 104
105.Flowmeter 109 can monitor the water yield of the output of water injection end 105, and the second electric control valve 110 then can be to aqueduct 104
Break-make is controlled, and therefore, flowmeter 109 and the second electric control valve 110 coordinate, and can realize to water-supply-pipe with reference to electric controller
The carrying capacity in road 104 is carried out more efficient and is accurately controlled.
Hold above-mentioned, electric controller can be also controlled to poidometer, the first electric control valve 111, so as to the first electric control valve
111st, the second electric control valve 110, flowmeter 109 realize that more preferable dispensing is selected.
Further, glass production feed proportioning system 100 can also arrange the mobile terminal mated with controller 117.Mobile whole
Row data communication can be entered by wireless network between end and controller 117, for example, GSM, GPRS network are communicated, or
Can also be communicated using modes such as NFC, bluetooth, WIFI.The behaviour that electric control gear 103 is caused using the mobile terminal for wirelessly connecting
Make more flexibly and conveniently, is conducive to operation to leave the theatre operation, so as to also mitigate in glass production dispensing place dust to human body
Harm.
Preferred embodiment of the present utility model is the foregoing is only, the utility model is not limited to, for this
For the technical staff in field, the utility model can have various modifications and variations.All of the present utility model spirit and principle
Within, any modification, equivalent substitution and improvements that is made etc. are should be included within protection domain of the present utility model.
Claims (10)
1. a kind of glass production feed proportioning system, it is characterised in that include：Stock chest, feed hopper, aqueduct and automatically controlled dress
Put, the electric control gear includes controller, flowmeter, the second electric control valve and the first electric control valve, second electrically-controlled valve
Door, second electrically-controlled valve, the flowmeter are mutually matched with the controller and are electrically connected, and the aqueduct has water filling
End and be arranged at the delivery port of the water injection end, second electric control valve and the flowmeter may be contained within the water injection end and
Mutually adjacent, first electric control valve is arranged at the discharging opening of the feed hopper, and the stock chest is provided with storage cavity, described
Discharging opening, the delivery port are relative with the storage cavity.
2. glass production feed proportioning system according to claim 1, it is characterised in that the feed hopper is provided with vibrator.
3. glass production feed proportioning system according to claim 2, it is characterised in that the vibrator is adjacent to the discharging
Mouthful.
4. glass production feed proportioning system according to claim 1, it is characterised in that glass production feed proportioning system also includes mixing
Glassware, the blender include motor and are arranged at the paddle that the storage cavity is interior and is driven by the motor
Piece.
5. glass production feed proportioning system according to claim 4, it is characterised in that the motor is variable-frequency motor.
6. the glass production feed proportioning system according to claim 4 or 5, it is characterised in that the blender also includes and institute
The reductor of motor coupling is stated, the output shaft of the motor is connected with the input shaft of the reductor, the deceleration
The output shaft of machine is connected with the stirring vane.
7. glass production feed proportioning system according to claim 1, it is characterised in that the controller is FPGA control
Device processed or single-chip microcomputer or FPGA.
8. the glass production feed proportioning system according to claim 1 or 7, it is characterised in that the glass production feed proportioning system
Also include for weighing the poidometer of the stock chest weight.
9. glass production feed proportioning system according to claim 1, it is characterised in that the glass production feed proportioning system is also wrapped
Include the mobile terminal mated with the controller.
10. glass production feed proportioning system according to claim 9, it is characterised in that the mobile terminal and the control
Device data communication connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621031746.XU CN206014643U (en) | 2016-08-31 | 2016-08-31 | Glass production feed proportioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621031746.XU CN206014643U (en) | 2016-08-31 | 2016-08-31 | Glass production feed proportioning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206014643U true CN206014643U (en) | 2017-03-15 |
Family
ID=58259304
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201621031746.XU Active CN206014643U (en) | 2016-08-31 | 2016-08-31 | Glass production feed proportioning system |
Country Status (1)
| Country | Link |
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| CN (1) | CN206014643U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106242244A (en) * | 2016-08-31 | 2016-12-21 | 四川中科玻璃有限公司 | Glass production feed proportioning system |
-
2016
- 2016-08-31 CN CN201621031746.XU patent/CN206014643U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106242244A (en) * | 2016-08-31 | 2016-12-21 | 四川中科玻璃有限公司 | Glass production feed proportioning system |
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