CN206589132U - A kind of many frame concrete process equipments built for bridge construction - Google Patents

A kind of many frame concrete process equipments built for bridge construction Download PDF

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Publication number
CN206589132U
CN206589132U CN201720010323.8U CN201720010323U CN206589132U CN 206589132 U CN206589132 U CN 206589132U CN 201720010323 U CN201720010323 U CN 201720010323U CN 206589132 U CN206589132 U CN 206589132U
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processing staving
processing
bridge construction
stirring shaft
concrete process
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何林海
毕冬晴
侯林涛
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China Construction Fifth Engineering Bureau Co Ltd
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China Construction Fifth Engineering Bureau Co Ltd
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Description

一种用于桥梁施工建设的多框混凝土加工设备A multi-frame concrete processing equipment for bridge construction

技术领域technical field

本实用新型涉及桥梁施工材料加工设备相关技术领域,具体是一种用于桥梁施工建设的多框混凝土加工设备。The utility model relates to the related technical field of bridge construction material processing equipment, in particular to a multi-frame concrete processing equipment for bridge construction.

背景技术Background technique

桥梁是指架设在江河湖海上,使车辆行人等能顺利通行的构筑物。为适应现代高速发展的交通行业,桥梁亦引申为跨越山涧、不良地质或满足其他交通需要而架设的使通行更加便捷的建筑物;桥梁施工是按照设计内容,建造桥梁的过程;主要指桥梁施工技术与施工组织、施工管理、施工质量等内容;在整个桥梁施工的过程中需要进行大量混凝土原材料的加工处理,但是以往的装置移动不便,不能进行不同部位搅拌桨叶的同时搅拌,效果较差,搅拌均匀所花的时间很长,设备在工作一段时间后,残余在内侧壁上的混凝土会越积越多,影响部件的正常运行,传统的砂浆搅拌机在进行卸料时,由于内外气压差而导致物料不能顺畅的排出,延长卸料时间,进而影响到整个加工设备的工作效率,需要进行相关的改进工作。A bridge refers to a structure erected on rivers, lakes and seas to allow vehicles and pedestrians to pass smoothly. In order to adapt to the modern high-speed development of the transportation industry, bridges are also extended to cross mountain streams, poor geological conditions or meet other traffic needs to erect buildings that make traffic more convenient; bridge construction is the process of building bridges according to the design content; mainly refers to bridge construction Technology and construction organization, construction management, construction quality, etc.; during the entire bridge construction process, a large number of concrete raw materials need to be processed, but the previous device was inconvenient to move, and it was not possible to simultaneously stir with different parts of the stirring blades, and the effect was poor , It takes a long time to mix evenly. After the equipment has been working for a period of time, the concrete remaining on the inner wall will accumulate more and more, which will affect the normal operation of the components. When the traditional mortar mixer is unloading, due to the difference in internal and external air pressure As a result, the material cannot be discharged smoothly, and the unloading time is prolonged, which in turn affects the working efficiency of the entire processing equipment, and related improvement work is required.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于桥梁施工建设的多框混凝土加工设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a multi-frame concrete processing equipment for bridge construction to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种用于桥梁施工建设的多框混凝土加工设备,包括加工桶体,所述加工桶体的顶部设置有主驱动电机,所述主驱动电机的输出轴通过减速箱体设置有主搅拌转轴,所述主搅拌转轴的轴体下部设置有主搅拌桨片,所述主搅拌转轴上固定设置有具有转动内齿的主动齿轮,所述主动齿轮与从动齿轮相互啮合设置,所述从动齿轮固定设置在副搅拌转轴上,所述副搅拌转轴的底端设置有副搅拌桨片,所述主搅拌桨片和副搅拌桨片包括水平部和设与水平部两端的竖直部,竖直部分均起始于水平部且向上或向下延伸,所述加工桶体的顶侧壁下方还固定设置有支撑框体,所述副搅拌转轴穿过支撑框体设置,所述转动内齿安装在支撑框体上,所述加工桶体的右侧设置有水玻璃存储箱,所述水玻璃存储箱的顶部安装有气压施加器,所述水玻璃存储箱的右侧壁上设置有水体填补接口,所述水玻璃存储箱还通过水体输送导管伸入加工桶体的内部,所述水体输送导管的分支管端部安装有水体喷头,所述加工桶体的底部设置有出料导口,所述出料导口的中部位置安装有竖直导料板,所述竖直导料板的下方通过焊接的方式固定设置有启闭阀体,所述启闭阀体的下方还设置有清灰器,所述加工桶体的中部内侧壁上还设置有温度传感器,所述加工桶体的外壁上对应设置有液晶显示屏,所述加工桶体的两侧壁固定安装在移动支架上,所述移动支架的底部四角处设置有万向滚轮,所述万向滚轮的侧边支架下方还固定设置有千斤顶。A multi-frame concrete processing equipment for bridge construction, comprising a processing barrel, the top of the processing barrel is provided with a main drive motor, the output shaft of the main drive motor is provided with a main stirring shaft through a reduction box, The lower part of the shaft body of the main stirring shaft is provided with a main stirring blade, and a driving gear with rotating internal teeth is fixedly arranged on the main stirring shaft, and the driving gear and the driven gear are meshed with each other, and the driven gear Fixedly arranged on the auxiliary stirring shaft, the bottom end of the auxiliary stirring shaft is provided with auxiliary stirring paddles, and the main stirring paddles and the auxiliary stirring paddles include a horizontal part and a vertical part provided at both ends of the horizontal part, vertical Parts start from the horizontal part and extend upwards or downwards. A support frame is fixedly installed under the top side wall of the processing barrel. The auxiliary stirring shaft passes through the support frame. The rotating internal teeth are installed On the support frame, a water glass storage box is arranged on the right side of the processing barrel, an air pressure applicator is installed on the top of the water glass storage box, and a water body filling is arranged on the right side wall of the water glass storage box. Interface, the water glass storage tank also extends into the inside of the processing barrel through the water body delivery conduit, the end of the branch pipe of the water body delivery conduit is equipped with a water body nozzle, and the bottom of the processing barrel body is provided with a discharge guide port, A vertical material guide plate is installed in the middle of the discharge guide, and an opening and closing valve body is fixedly installed under the vertical material guide plate by welding, and a cleaning valve body is also arranged under the opening and closing valve body. In the gray container, a temperature sensor is also arranged on the inner side wall of the middle part of the processing barrel, and a liquid crystal display screen is correspondingly arranged on the outer wall of the processing barrel, and the two side walls of the processing barrel are fixedly installed on a mobile support, The four corners of the bottom of the mobile bracket are provided with universal rollers, and a jack is fixedly arranged under the side brackets of the universal rollers.

作为本实用新型进一步的方案:所述加工桶体的顶部右侧壁上设置有进料斗。As a further solution of the utility model: a feeding hopper is arranged on the top right side wall of the processing barrel.

作为本实用新型再进一步的方案:所述水体输送导管的管体上还设置有流量监控器。As a further solution of the present utility model: a flow monitor is also arranged on the body of the water delivery conduit.

作为本实用新型再进一步的方案:所述温度传感器与液晶显示屏电性连接。As a further solution of the present invention: the temperature sensor is electrically connected to the liquid crystal display.

与现有技术相比,本实用新型的有益效果是:本实用新型在实际加工过程中,启动主驱动电机后,即可通过主动齿轮带动两侧的从动齿轮进行转动,进而使得主搅拌桨片和副搅拌桨片能够同时对浆料进行快速搅拌,两侧的副搅拌桨片对内腔中的混凝土浆料进行向下的层流式搅动,主轴上的主搅拌桨片对正在向下的浆料进行向上方向的扰动,很好的改变了传统单轴单框式的加工处理不均匀性,提高了混凝土浆料的搅拌混合效果,保证了加工质量;通过气压施加器对水玻璃存储箱内部进行施压,水体即可通过水体输送导管流入加工桶体内,在水体喷头处均匀的喷洒出来,进而很好的实现了桶体内腔的自动清洗或者对搅拌浆料进行添水稀释的操作,流量监控器能够实时对水体输送导管中通过的水玻璃流量进行监控统计,降低了传统工人人工操作的复杂性;清灰器能够有效清除出料过程种产生的大量灰尘,保护周围卫生环境,启闭阀体和竖直导料板的配合使用大大加快了出料导口的卸料速度,加工性能稳定;通过安装液晶显示屏和温度传感器实现了实时监测加工桶体的内部温度,便于掌握桶内的实时温度,万向滚轮的设置有效解决了整个搅拌机的移动问题,不需要在搬运时必须调用大型吊车才可进行操作,移动后通过升起千斤顶进行快速的设备定位,保障加工处理过程的稳定性。Compared with the prior art, the beneficial effect of the utility model is: in the actual processing process of the utility model, after the main drive motor is started, the driven gears on both sides can be driven to rotate through the driving gear, so that the main stirring paddle The paddles and auxiliary paddles can quickly stir the slurry at the same time. The auxiliary paddles on both sides agitate the concrete slurry in the inner cavity in a downward laminar flow, and the pair of main paddles on the main shaft is downward The slurry is disturbed in the upward direction, which has changed the unevenness of the traditional single-axis single-frame processing, improved the mixing effect of the concrete slurry, and ensured the processing quality; through the air pressure applicator, the water glass is stored When the pressure is applied inside the tank, the water can flow into the processing barrel through the water conveying conduit, and spray out evenly at the water nozzle, thereby realizing the automatic cleaning of the inner cavity of the barrel or the operation of adding water to dilute the stirring slurry. The flow monitor can monitor and count the flow of water glass passing through the water conveying conduit in real time, which reduces the complexity of manual operation by traditional workers; the dust cleaner can effectively remove a large amount of dust generated during the discharge process, protect the surrounding hygienic environment, and enable The combined use of the closed valve body and the vertical material guide plate greatly speeds up the discharge speed of the discharge guide port, and the processing performance is stable; the internal temperature of the processing barrel can be monitored in real time by installing a liquid crystal display and a temperature sensor, which is easy to control The real-time temperature inside and the setting of the universal roller effectively solve the problem of moving the whole mixer. It is not necessary to call a large crane for operation during transportation. After moving, the equipment can be positioned quickly by raising the jack to ensure the safety of the processing process. stability.

附图说明Description of drawings

图1为一种用于桥梁施工建设的多框混凝土加工设备的结构示意图。Fig. 1 is a structural schematic diagram of a multi-frame concrete processing equipment used in bridge construction.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例中,一种用于桥梁施工建设的多框混凝土加工设备,包括加工桶体1,所述加工桶体1的顶部设置有主驱动电机2,所述主驱动电机2的输出轴通过减速箱体3设置有主搅拌转轴4,所述主搅拌转轴4的轴体下部设置有主搅拌桨片11,所述主搅拌转轴4上固定设置有具有转动内齿7的主动齿轮6,所述主动齿轮6与从动齿轮8相互啮合设置,所述从动齿轮8固定设置在副搅拌转轴9上,所述副搅拌转轴9的底端设置有副搅拌桨片10,所述主搅拌桨片11和副搅拌桨片10包括水平部和设与水平部两端的竖直部,竖直部分均起始于水平部且向上或向下延伸,所述加工桶体1的顶侧壁下方还固定设置有支撑框体5,所述副搅拌转轴9穿过支撑框体5设置,所述转动内齿7安装在支撑框体5上,所述加工桶体1的顶部右侧壁上设置有进料斗26,所述加工桶体1的右侧设置有水玻璃存储箱12,所述水玻璃存储箱12的顶部安装有气压施加器15,所述水玻璃存储箱12的右侧壁上设置有水体填补接口16,所述水玻璃存储箱12还通过水体输送导管13伸入加工桶体1的内部,所述水体输送导管13的分支管端部安装有水体喷头17,所述水体输送导管13的管体上还设置有流量监控器14,流量监控器14能够实时对水体输送导管13中通过的水玻璃流量进行监控统计,这样在实际加工过程中,启动主驱动电机2后,即可通过主动齿轮6带动两侧的从动齿轮8进行转动,进而使得主搅拌桨片11和副搅拌桨片10能够同时对浆料进行快速搅拌,两侧的副搅拌桨片10对内腔中的混凝土浆料进行向下的层流式搅动,同时主轴上的主搅拌桨片11对正在向下的浆料进行向上方向的扰动,很好的改变了传统单轴单框式的加工处理不均匀性,提高了混凝土浆料的搅拌混合效果,保证了加工质量;同时通过气压施加器15对水玻璃存储箱12内部进行施压,水体即可通过水体输送导管13流入加工桶体1内,在水体喷头17处均匀的喷洒出来,进而很好的实现了桶体内腔的自动清洗或者对搅拌浆料进行添水稀释的操作,降低了传统工人人工操作的复杂性,工作效率得到增强。所述加工桶体1的底部设置有出料导口18,所述出料导口18的中部位置安装有竖直导料板20,所述竖直导料板20的下方通过焊接的方式固定设置有启闭阀体19,所述启闭阀体19的下方还设置有清灰器21,所述加工桶体1的中部内侧壁上还设置有温度传感器24,所述加工桶体1的外壁上对应设置有液晶显示屏25,温度传感器24与液晶显示屏25电性连接,所述加工桶体1的两侧壁固定安装在移动支架22上,所述移动支架22的底部四角处设置有万向滚轮23,所述万向滚轮23的侧边支架下方还固定设置有千斤顶27,清灰器21能够有效清除出料过程种产生的大量灰尘,保护周围卫生环境,启闭阀体19和竖直导料板20的配合使用大大加快了出料导口18的卸料速度,加工性能稳定;通过安装液晶显示屏25和温度传感器24实现了实时监测加工桶体1的内部温度,便于掌握桶内的实时温度,万向滚轮23的设置有效解决了整个搅拌机的移动问题,不需要在搬运时必须调用大型吊车才可进行操作,移动后通过升起千斤顶27进行快速的设备定位,保障加工处理过程的稳定性。Please refer to Fig. 1, in the embodiment of the present utility model, a kind of multi-frame concrete processing equipment for bridge construction construction, comprises processing bucket body 1, and the top of described processing bucket body 1 is provided with main drive motor 2, and described main drive motor 2 is arranged on the top of described processing bucket body 1 The output shaft of the drive motor 2 is provided with the main stirring shaft 4 through the reduction box body 3, the shaft body lower part of the main stirring shaft 4 is provided with the main stirring paddle 11, and the main stirring shaft 4 is fixedly provided with a rotating inner tooth 7, the driving gear 6, the driving gear 6 and the driven gear 8 are meshed with each other, the driven gear 8 is fixed on the auxiliary stirring shaft 9, and the bottom end of the auxiliary stirring shaft 9 is provided with auxiliary stirring paddles 10. The main stirring paddle 11 and the auxiliary stirring paddle 10 include a horizontal part and a vertical part arranged at both ends of the horizontal part. The vertical part starts from the horizontal part and extends upward or downward. The processing barrel There is also a support frame 5 fixedly arranged under the top side wall of 1, the auxiliary stirring shaft 9 is set through the support frame 5, the rotating internal teeth 7 are installed on the support frame 5, and the processing barrel 1 Top right side wall is provided with feed hopper 26, and the right side of described processing staving 1 is provided with water glass storage tank 12, and the top of described water glass storage tank 12 is equipped with air pressure applicator 15, and described water glass storage The right side wall of the box 12 is provided with a water body filling interface 16, and the water glass storage tank 12 also extends into the inside of the processing barrel 1 through the water body delivery conduit 13, and the branch pipe end of the water body delivery conduit 13 is equipped with a water body Nozzle 17, the body of the water delivery conduit 13 is also provided with a flow monitor 14, the flow monitor 14 can monitor and count the flow of water glass passing through the water delivery conduit 13 in real time, so that in the actual processing process, start After the main drive motor 2, the driven gear 8 on both sides can be driven to rotate through the driving gear 6, so that the main stirring paddle 11 and the secondary stirring paddle 10 can quickly stir the slurry at the same time, and the auxiliary stirring paddles on both sides The paddles 10 agitate the concrete slurry in the inner cavity in a downward laminar flow, and at the same time, the main stirring paddles 11 on the main shaft disturb the slurry in the upward direction, which is a good change from the traditional single-axis The single-frame processing process inhomogeneity improves the stirring and mixing effect of the concrete slurry and ensures the processing quality; at the same time, the air pressure applicator 15 applies pressure to the inside of the water glass storage tank 12, and the water body can pass through the water body delivery conduit 13 It flows into the processing tank body 1 and is evenly sprayed out at the water body nozzle 17, thereby realizing the automatic cleaning of the inner cavity of the tank or the operation of adding water to dilute the stirring slurry, reducing the complexity of manual operations by traditional workers. Work efficiency is enhanced. The bottom of the processing barrel 1 is provided with a discharge guide 18, and a vertical material guide plate 20 is installed in the middle of the discharge guide 18, and the bottom of the vertical material guide 20 is fixed by welding An opening and closing valve body 19 is provided, and a dust remover 21 is also arranged below the opening and closing valve body 19. A temperature sensor 24 is also arranged on the inner side wall of the middle part of the processing barrel body 1. A liquid crystal display 25 is correspondingly arranged on the outer wall, and the temperature sensor 24 is electrically connected to the liquid crystal display 25. The two side walls of the processing barrel 1 are fixedly installed on the mobile support 22, and the four corners of the bottom of the mobile support 22 are arranged There are universal rollers 23, and a jack 27 is fixedly arranged under the side brackets of the universal rollers 23. The ash cleaner 21 can effectively remove a large amount of dust generated during the discharging process, and protect the surrounding sanitary environment. The opening and closing valve body 19 Cooperating with the vertical material guide plate 20 has greatly accelerated the discharge speed of the discharge guide port 18, and the processing performance is stable; by installing the liquid crystal display 25 and the temperature sensor 24, the internal temperature of the processing barrel 1 can be monitored in real time, which is convenient Grasp the real-time temperature in the bucket, and the setting of the universal roller 23 effectively solves the problem of moving the entire mixer. It is not necessary to call a large crane to operate during transportation. After moving, the equipment can be quickly positioned by raising the jack 27 to ensure Stability of processing.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (4)

1. a kind of many frame concrete process equipments built for bridge construction, including processing staving (1), it is characterised in that institute State and be provided with main drive motor (2) at the top of processing staving (1), the output shaft of the main drive motor (2) passes through deceleration box (3) main stirring shaft (4) is provided with, the axis body bottom of the main stirring shaft (4) is provided with main stirring blade (11), the master It is fixedly installed on stirring shaft (4) with the driving gear (6) for rotating internal tooth (7), the driving gear (6) and driven gear (8) intermeshing is set, and the driven gear (8) is fixedly installed on secondary stirring shaft (9), the secondary stirring shaft (9) Bottom is provided with secondary stirring blade (10), and the main stirring blade (11) and secondary stirring blade (10) include horizontal part and set and water The vertical portion at flat portion two ends, vertical portion originates in horizontal part and extended up or down, the top side of the processing staving (1) Support frame (5) is further fixedly arranged on below wall, the secondary stirring shaft (9) is set through support frame (5), in the rotation Tooth (7) is arranged on support frame (5), and waterglass storage box (12), the water glass are provided with the right side of the processing staving (1) It is provided with the top of glass storage box (12) on air pressure applicator (15), the right side wall of the waterglass storage box (12) and is provided with water Body fills up interface (16), and the waterglass storage box (12) also stretches into the interior of processing staving (1) by water body delivery conduit (13) Portion, branch's tube end of the water body delivery conduit (13) is provided with water body shower nozzle (17), and the bottom of the processing staving (1) is set It is equipped with discharging and leads mouth (18), the medium position that mouth (18) is led in the discharging is provided with vertical stock guide (20), the vertical guide The lower section of plate (20) is fixedly installed below keying valve body (19), the keying valve body (19) by way of welding and also set up Have and be additionally provided with temperature sensor (24), the processing staving on dust remover (21), the inside middle portion wall of the processing staving (1) (1) LCDs (25) is correspondingly arranged on outer wall, the two side of the processing staving (1) is fixedly mounted on mobile support (22) on, universal rolling wheel (23), the side of the universal rolling wheel (23) are provided with the bottom corner of the mobile support (22) Jack (27) is further fixedly arranged on below support.
2. a kind of many frame concrete process equipments built for bridge construction according to claim 1, it is characterised in that Feed hopper (26) is provided with the top right side wall of the processing staving (1).
3. a kind of many frame concrete process equipments built for bridge construction according to claim 1, it is characterised in that Flow monitor (14) is additionally provided with the body of the water body delivery conduit (13).
4. a kind of many frame concrete process equipments built for bridge construction according to claim 1, it is characterised in that The temperature sensor (24) is electrically connected with LCDs (25).
CN201720010323.8U 2017-01-05 2017-01-05 A kind of many frame concrete process equipments built for bridge construction Expired - Fee Related CN206589132U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108995033A (en) * 2018-07-20 2018-12-14 芜湖佩林郁松计量科技有限公司 A kind of concrete metering burden agitator
CN109109152A (en) * 2018-09-17 2019-01-01 浙江南洋水泥制品有限公司 A kind of rapid forming mold of cement tube
CN110281383A (en) * 2019-05-15 2019-09-27 黄说说 A kind of dry powder mortar production facility convenient for controlling additive flow

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108995033A (en) * 2018-07-20 2018-12-14 芜湖佩林郁松计量科技有限公司 A kind of concrete metering burden agitator
CN109109152A (en) * 2018-09-17 2019-01-01 浙江南洋水泥制品有限公司 A kind of rapid forming mold of cement tube
CN110281383A (en) * 2019-05-15 2019-09-27 黄说说 A kind of dry powder mortar production facility convenient for controlling additive flow

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Granted publication date: 20171027

Termination date: 20180105