CN206014577U - A kind of physically Ballast Management system of opening - Google Patents

Abstract

The utility model discloses a kind of physically Ballast Management system of opening, including ballast pump, filter, EPT units, high pressure backwashing pump, dredge pump, filter electric rotating machine, CIP storage tanks, CIP circulating pumps, on-site control device, it is characterised in that：Also include at least 14 pneumatic operated valves, the on-site control device connects ballast pump, high pressure backwash pump, dredge pump, CIP circulating pumps, filter electric rotating machine, EPT units and 1# valves, 2# valves, 3# valves, 5# valves, 6# valves, 8# valves, 9# valves, 10# valves, 11# valves, 13# valves, C1# valves, C2# valves, C3# valves, C4# valves respectively by control line, the ballast pump is connected by pipeline with filter, the filter is connected by pipeline with EPT units, and the CIP storage tanks are connected by pipeline with CIP circulating pumps.This utility model combines filtration and processes ballast water, without poisonous and harmful substance, environment friendly and pollution-free and strong adaptability with ultraviolet/ultrasonic technique.

Description

A kind of physically Ballast Management system of opening

Technical field

This utility model is mainly used in ballast for cruising water treatment field, and in particular to a kind of physically ballast pipe of opening Reason system.

Background technology

With《Management of Ships ' Ballast Water and precipitate control and management contract》By constantly facing with its entry-into-force time Closely, many producers set about develop ballast water treatment system, make marine environment from Pollution From Ships.Current ballast Water technology is broadly divided into that displacement method, Mechanical Method, Physical, chemical method are several, and wherein displacement method fundamentally can not be solved Can also there is secondary pollution in certainly problem, chemical method, need to be additionally carried out processing, and processing method is positioned at by some producers Physical and and Mechanical Method combination.Experiment proves that the ultraviolet light of specific wavelength can effectively kill various mushroom microorganisms, The begin one's study ultraviolet method of physics of many producers carries out ballast water treatment, but the unicity due to method, often leads to process effect Really bad, or good result can not be persistently kept because of the pollution fouling of ultraviolet lamp apparatus.And mostly some current systems are also For the single-point application of single ship, and the wide of steamer line often brings many puzzlements to later maintenance, is linking up unclear feelings Under condition, producer generally requires to trudge and goes to shipboard repair, generates very big spending on cost.

Utility model content

For overcoming disadvantages mentioned above, the purpose of this utility model to be the physically Ballast Management system for providing a kind of opening System, Filtration and the supercritical ultrasonics technology collective effect for combining machinery using the ultra-vioket radiation method of physics, realizes ballast water treatment system Good lasting treatment effect.Meanwhile, system will often be covered product and will be associated with high in the clouds using double mode communication modes, realize Often set is sold the remote monitoring and information of product and is transferred, and the scene of not using just clearly can understand field condition, greatly facilitate Later period maintenance works.

In order to achieve the above object, the technical scheme that this utility model is taken is：

A kind of physically Ballast Management system of opening, including ballast pump, filter, EPT units, high pressure backwashing pump, Dredge pump, filter electric rotating machine, CIP storage tanks, CIP circulating pumps, on-site control device, it is characterised in that：Also include at least 14 Pneumatic operated valve, the pneumatic operated valve numbering are respectively 1# valves, 2# valves, 3# valves, 5# valves, 6# valves, 8# valves, 9# valves, 10# valves, 11# valves, 13# Valve, C1# valves, C2# valves, C3# valves, C4# valves, the on-site control device connect ballast pump, high pressure recoil respectively by control line Wash water pump, dredge pump, CIP circulating pumps, filter electric rotating machine, uviol lamp, EPT units and 1# valves, 2# valves, 3# valves, 5# valves, 6# Valve, 8# valves, 9# valves, 10# valves, 11# valves, 13# valves, C1# valves, C2# valves, C3# valves, C4# valves, the ballast pump is with filter by pipe Road connects, and the filter is connected by pipeline with EPT units, and the CIP storage tanks are connected by pipeline with CIP circulating pumps, described EPT units also include uviol lamp, supersonic generator and light intensity sensor, the supersonic generator by signal respectively with purple Outer lamp and light intensity sensor connection, the on-site control device include field controller, front pressure transducer, rear pressure sensing Device, effusion meter, touch screen, light intensity sensor, data logger DRU, Broadband Satellite equipment, Wireless Telecom Equipment, satellite reception Network, ground base station network, cloud server and remote monitoring end, before the field controller is connected respectively by holding wire Pressure transducer, rear pressure transducer, effusion meter, light intensity sensor, the touch screen are connected by proufibus-DP connections Field controller is connect, the data logger DRU connects field controller by netting twine, the data logger DRU passes through net Line is connected with Wireless Telecom Equipment with Broadband Satellite equipment respectively, and the Broadband Satellite equipment is led to after satellite by electromagnetic wave The satellite reception network for crossing ground transfers data to cloud server, and the Wireless Telecom Equipment is then directly wireless to connect ground Base station transfers data to cloud server, and the cloud server can be by various wired or wireless networks and remote monitoring end It is connected, the 1# valve outlet ports are connected with the ballast pump inlet, 10# valve outlet ports, 2# valves import and the front pressure sensing Device outlet connection, the 2# valve outlet ports are connected with filter import, and the 3# valves import is connected with filter outlets, the 3# valve outlet ports EPT unit inlets connect, and 5# valves import is connected with EPT units outlet, and the 5# valve outlet ports are passed with the rear pressure Sensor import connects, and 6# valves import is connected with the rear pressure transducer outlet, 8# valves import and the rear pressure Sensor outlet, 6# valves import connection, 9# valves import are passed with the front pressure transducer outlet, 5# valve outlet ports, rear pressure Sensor import connects, and 10# valves import is connected with the 5# valve outlet ports, and the 10# valve outlet ports are connected with the ballast pump inlet Connect, the 11# valves import, the import of 13# valves are connected with the filter, and the 11# valves import, the import of 13# valves and dredge pump connect Connect, C1# valves import is connected with the C3# valve outlet ports, the C1# valve outlet ports are connected with the CIP storage tanks, the C2# valves Import is connected with the EPT units, and the C2# valve outlet ports are connected with the C4# valves import, CIP circulating-pump outlets, the C3# Valve import is connected with the EPT units, and the C4# valve outlet ports are connected with the CIP storage tanks.

In such scheme, the front pressure transducer is installed in ballast pump and 2# valves centre position, the rear pressure sensing Device is installed in the outlet conduit position of 5# valves.

In such scheme, the effusion meter is installed in 9# valves and the exit position of confluxing of 5# valves.

Advantage of the present utility model：

This utility model combines filtration and processes ballast water with ultraviolet/ultrasonic technique, without poisonous and harmful substance, environmental protection Pollution-free and strong adaptability.

This utility model employs single data logger DRU to store field data, and memory capacity is big, when data are remembered When record instrument DRU has problems, system is by the use of restricted part function, and data logger DRU can be also remembered in the system failure Record, substantially increases the safety of record.

This utility model is specifically designed for multi-protocols exploitation special-purpose software, it is achieved that conventional automated technique and brand-new Internet of Things The docking of network technology, can set up distributed deployment, the system of centralized management.

The method that this utility model is combined with the common wireless telecommunications of ground base station using satellite communication, and using caching Technology send, ensure communication while, greatly save cost.

Description of the drawings

Fig. 1 is structural representation of the present utility model.

Fig. 2 is electric and network topological diagram of the present utility model.

Specific embodiment

Below in conjunction with the accompanying drawings this utility model is described in detail.

With reference to Fig. 1, a kind of physically Ballast Management system of opening, including ballast pump (1), filter (2), EPT units (3), high pressure backwashing pump (6), dredge pump (7), filter electric rotating machine (8), CIP storage tanks (9), CIP circulating pumps (10), scene control Device processed, it is characterised in that：Also include at least 14 pneumatic operated valves, the pneumatic operated valve numbering be respectively 1# valves (21), 2# valves (22), 3# valves (23), 5# valves (25), 6# valves (26), 8# valves (28), 9# valves (29), 10# valves (30), 11# valves (31), 13# valves (33), C1# valves (41), C2# valves (42), C3# valves (43) and C4# valves (44), described on-site control device (50) are connected respectively by control line Connect ballast pump (1), high pressure backwash pump (6), dredge pump (7), CIP circulating pumps (10), filter electric rotating machine (8), EPT units And 1# valves (21), 2# valves (22), 3# valves (23), 5# valves (25), 6# valves (26), 8# valves (28), 9# valves (29), 10# valves (3) (30), 11# valves (31), 13# valves (33), CI# valves (41), C2# valves (42), C3# valves (43), C4# valves (44), the ballast pump (1) be connected by pipeline with filter (2), filter (2) are connected by pipeline with EPT units (3), CIP storage tanks (9) with CIP circulating pumps (10) are connected by pipeline, and EPT units (3) also include uviol lamp (4), supersonic generator (5) and light intensity Sensor (14), described supersonic generator (5) are connected with uviol lamp (4) and light intensity sensor (14) respectively by signal, institute Stating on-site control device includes field controller (51), front pressure transducer (11), rear pressure transducer (12), effusion meter (13), touch screen (52), light intensity sensor (14), data logger (53), Broadband Satellite equipment (54), Wireless Telecom Equipment (55), satellite reception network (56), ground base station network (57), cloud server (58) and remote monitoring end (59), described existing Field controller (51) connects front pressure transducer (11), rear pressure transducer (12), effusion meter (13), light respectively by holding wire Strong sensor (14), described touch screen (52) connect field controller (51), the data by proufibus-DP connections Monitor DRU (53) connects field controller (52) by netting twine, and described data logger DRU (53) are by netting twine respectively with defending Star broadband device (54) is connected with Wireless Telecom Equipment (55), and Broadband Satellite equipment (54) are by electromagnetic wave after satellite Cloud server (58) is transferred data to by the satellite reception network (56) on ground, Wireless Telecom Equipment (55) are then straight Connect wireless connection ground base station (57) and transfer data to cloud server (58), cloud server (58) can pass through various Wired or wireless network is connected with remote monitoring end (59), and described 1# valves (21) export and the ballast pump (1) import, 110# valves (30) outlet connection, 2# valves (22) import are connected with described front pressure transducer (11) outlet, and described 2# valves (22) export It is connected with filter (2) import, 3# valves (23) import is connected with filter (2) outlet, and described 3# valves (23) export and EPT units (3) import connection, 5# valves (25) import and described EPT units (3) outlet be connecteds, described 5# valves (25) export with described after Pressure transducer (12) import connects, and 6# valves (26) import is connected with described rear pressure transducer (12) outlet, the 8# Valve (28) import is exported with described rear pressure transducer (12), 6# valves (26) import is connected, 9# valves (29) import with described Front pressure transducer (11) outlet, 5# valves (25) outlet, rear pressure transducer (12) import connection, 10# valves (30) import It is connected with described 5# valves (25) outlet, described 10# valves (30) outlet is connected with the ballast pump (1) import, the 11# valves (31) import, 13# valves (33) import are connected with the filter (2), 11# valves (31) import, (33) import of 13# valves and blowdown Pump (7) connects, and C1# valves (41) import is connected with described C3# valves (43) outlet, and described C1# valves (41) export and the CIP Storage tank (9) connects, and C2# valves (42) import is connected with EPT units (3), and described C2# valves (42) export and the C4# Valve (44) import, CIP circulating pumps (10) outlet connection, C3# valves (43) import is connected with EPT units (3), described C4# valves (44) outlet is connected with CIP storage tanks (9).

Described front pressure transducer (11) are installed in ballast pump (1) and 2# valves (22) centre position, the rear pressure sensing Device (12) is installed in the outlet conduit position of 5# valves (25).

Described effusion meter (13) are installed in 9# valves (29) and the exit position of confluxing of 5# valves (25).

With reference to Fig. 1 and 2, operation principle of the present utility model is：Field controller (51) collection site various kinds of sensors is believed Number and drive some actuators live to carry out action according to technological requirement, main actions have ballast, unloading, case of emergency, tune Dial, CIP cleans isotype, for field personnel's practical operation and monitoring, data logger DRU (53) is to existing for touch screen (52) Field data is acquired and records and handed over cloud server (58) by Broadband Satellite and common wireless telecommunications two ways Mutually, cloud server (58) is set up software management platform and is remotely checked, counts, operates for attendant and user.

1st, field control principle

1.1 ballast

First ensure in filter (2) and EPT units (3), there is water before system start-up ballast, system is opened automatically after starting ballast 1# valves (21), 2# valves (22), 3# valves (23), 5# valves (25), 8# valves (28) is opened, is started ultrasound wave and uviol lamp, is then turned on pressing Pump (1) is carried, gate extraction ballast water enters ballast tank from seabed, and this process ballast water filters out granule in water by filter (2), then Microorganism in the ultrasound wave and uviol lamp of EPT units are to water is effectively killed, and system can be according to the big of flow and light intensity Little automatically adjust uviol lamp intensity to reach optimum efficiency.If pressure reduction is higher before and after this process detects filter (2), will automatically Opening through 11# valves (31) and 13# valves (33), and start high pressure backwashing pump (6) and dredge pump (7) is carried out reversely to filter (2) Rinse and blowdown.

1.2 unloading

Also after first will ensureing to have water, startup to unload in filter (2) and EPT units (3) before system start-up unloading, system will be from Dynamic unlatching 10# valves (30), 2# valves (22), 3# valves (23), 5# valves (25), 6# valves (26), start ultrasound wave and uviol lamp, Ran Houkai Ballast pump (1) being opened, ballast water being extracted from ballast tank and is drained into outboard, the water of ballast tank is passed through filter as ballast by this process (2) granule in water is filtered out, then microorganism is effectively killed in the ultrasound wave and uviol lamp of EPT units are to water.This mistake Before and after Cheng Ruguo detects filter (2), pressure reduction is higher, also would automatically turn on through 11# valves (31) and 13# valves (33), and starts high pressure Backwashing pump (6) and dredge pump (7) carry out back flush blowdown to filter (2).

1.3 case of emergency

If normal ballast and unloading are really needed to use because some reasons cannot be used, or need balance promptly to ship When making effective action, the associative operation of emergency mode can be opened.Emergency mode exists with the difference of normal ballast, unloading operation Filter (2) and EPT units (3) are bypassed in it, and has been leaked water from 9# valves (29) bypass.This process filter (2) inside and EPT units (3) components and parts of internal all filtrations and sterilization will not be opened, and will not also cause the carrying out of high pressure backwash process.But this process Warning can be produced, and data logger DRU (53) will be stored in as important record.

1.4 allot pattern

The pattern of alloting refers to the water of each ballast tank inside cabin and allots mutually, and due to this process, to be not related to ballast water external Suction or discharge, therefore also without the filtration and bactericidal action of filter (2) and EPT units (3).Allot after pattern starts first 10# valves (30), 2# valves (22), 9# valves (29), 8# valves (28) is opened, ballast pump (1) is then turned on, by ballast water from some ballasts Cabin imports other ballast tank.

1.5CIP cleaning model

When ultraviolet light intensity effect declines, need to carry out CIP cleanings.This process will be ultraviolet as cleaning solution using weak acid The fouling of the outer retaining wall of lamp (4) is cleaned.For ensureing safety, this pattern of default setting is mutual exclusion with other all patterns to system Pattern, system must assure that, and using front must be internal by EPT units (3) Water is drained.After CIP cleaning models start, system automatically opens up C1# valves (41) and C2# valves (42), is then turned on CIP circulating pumps (10) cleaning solution is input into toward EPT units (3), after liquid level is full be automatically switched off said pump and valve.After standing 1min, system is certainly Dynamic opening C3# valves (43) and C2# valves (42), and CIP circulating pumps (10) are opened by upper and lower for EPT units (3) internal solution recycle stream Dynamic, said pump and valve is closed after continuing 25min.Again after time delay 1min, system automatically opens up C3# valves (43) and C4 valves (44), open CIP circulating pumps (10) EPT units (3) internal solution is drained back into CIP storage tanks (9), after draining close said pump and Valve.

2nd, the storage and process of field data

Data logger DRU (53) mainly realizes the data of control system as the live embedded processing part of exploitation Storage and abstraction function.The MODBUS-TCP agreements of data logger DRU (53) parsing traditional industry controls, by field controller (51) real time data imports native database as caching, and related significant data is encrypted, compresses packing, with network TCP Form is sent to destination address, while the data message for receiving destination address carries out parsing and feeds back to field controller (51).Number According to monitor DRU (53) will automatic detection network communication state, when communicating interrupt, data logger DRU (53) will send out The data that send carry out stack buffer, are sent in the lump when communication connection successively.In field controller (51) communication process, work as number When having problems according to monitor DRU (53), system is by the use of restricted part function, and field controller (51) system of itself When there is failure, data logger DRU (53) can also be recorded.

3rd, communication modes

In view of the operation mode of ship, scene selection two kinds of communication modes of Broadband Satellite and common radio network, it is contemplated that Cost Problems, based on common radio network, when conditions permit or in emergency circumstances using Broadband Satellite transmission data. Data logger DRU (53) is simultaneously connected with Broadband Satellite equipment (54) and Wireless Telecom Equipment (55), generally give tacit consent to from Wireless Telecom Equipment (55) is interacted with cloud server (58), and this process can connect typically when ship pulls in shore or reaches port Success；When in touch screen (52) upper click " permission satellite communication ", system preferentially detects Broadband Satellite equipment (54) automatically Connection status, is interacted from the equipment with cloud server (58) after confirming well, so can successful connection in the whole world.

4th, management platform

Cloud server (58) sets up what B/S frameworks were combined with C/S frameworks using the synchronously hot standby form of multiserver Management platform, wherein B/S frameworks are mainly used in the access of the terminals such as computer, and C/S frameworks set up app client on the basis of service end End software is used for the access of the mobile terminals such as mobile phone, PAD.

All front end systems are concentrated in together management and control, by two by accessing different Frontend IP Address by management platform Plant network to read data from front end data monitor DRU (53) and be stored in the internal data base of cloud server (58), then from number Data are extracted according to storehouse and sets up the WEB platform of B/S and the user client communication bottom software of C/S, no matter accessed from WEB or client Access, finally represent on the interface of user-accessible front end system such as positional information, online situation, running status, report The data such as alert record, operation note and some important system parameters, so as to remote management or maintenance.

Management platform adds rights management, domestic consumer access our company's ship information, and only attendant can All access and carry out some attended operations.

Management platform is in typing primary data, it will in front end erecting bed, photographing panorama picture is to safeguard in the future, This image includes the management of Back ground Information in the lump with ship information.System is that attendant opens attended operation interface, can be root Restarting and arrange according to different address remote operation part components and parts, also can remote detection scene some possible breakdown points letters Breath.

Built-in function and external interface module are defined the SDK kits of software interface, are significantly facilitated by management platform Secondary regarded as output controlling, can include ship other systems, form overall ship craft integrated management system.

Claims (3)

1. the physically Ballast Management system of a kind of opening, including ballast pump, filter, EPT units, high pressure backwashing pump, row Dirty pump, filter electric rotating machine, CIP storage tanks, CIP circulating pumps, on-site control device, it is characterised in that：Also include at least 14 gas Dynamic valve, the pneumatic operated valve numbering are respectively 1# valves, 2# valves, 3# valves, 5# valves, 6# valves, 8# valves, 9# valves, 10# valves, 11# valves, 13# Valve, C1# valves, C2# valves, C3# valves, C4# valves, the on-site control device connect ballast pump, high pressure recoil respectively by control line Wash water pump, dredge pump, CIP circulating pumps, filter electric rotating machine, uviol lamp, EPT units and 1# valves, 2# valves, 3# valves, 5# valves, 6# Valve, 8# valves, 9# valves, 10# valves, 11# valves, 13# valves, C1# valves, C2# valves, C3# valves, C4# valves, the ballast pump is with filter by pipe Road connects, and the filter is connected by pipeline with EPT units, and the CIP storage tanks are connected by pipeline with CIP circulating pumps, described EPT units also include uviol lamp, supersonic generator and light intensity sensor, the supersonic generator by signal respectively with purple Outer lamp and light intensity sensor connection, the on-site control device include field controller, front pressure transducer, rear pressure sensing Device, effusion meter, touch screen, light intensity sensor, data logger DRU, Broadband Satellite equipment, Wireless Telecom Equipment, satellite reception Network, ground base station network, cloud server and remote monitoring end, the field controller connect front pressure respectively by holding wire Force transducer, rear pressure transducer, effusion meter, light intensity sensor, the touch screen are connected by proufibus-DP connections Field controller, the data logger DRU connect field controller by netting twine, and the data logger DRU passes through netting twine It is connected with Wireless Telecom Equipment with Broadband Satellite equipment respectively, the Broadband Satellite equipment is passed through after satellite by electromagnetic wave The satellite reception network on ground transfers data to cloud server, and the Wireless Telecom Equipment is then directly wireless to connect ground base Station transfers data to cloud server, and the cloud server can be by various wired or wireless networks and remote monitoring end phase Even, the 1# valve outlet ports are connected with the ballast pump inlet, 10# valve outlet ports, 2# valves import and the front pressure transducer Outlet connection, the 2# valve outlet ports are connected with filter import, and the 3# valves import is connected with filter outlets, the 3# valve outlet ports EPT unit inlets connect, and 5# valves import is connected with EPT units outlet, and the 5# valve outlet ports are passed with the rear pressure Sensor import connects, and 6# valves import is connected with the rear pressure transducer outlet, 8# valves import and the rear pressure Sensor outlet, 6# valves import connection, 9# valves import are passed with the front pressure transducer outlet, 5# valve outlet ports, rear pressure Sensor import connects, and 10# valves import is connected with the 5# valve outlet ports, and the 10# valve outlet ports are connected with the ballast pump inlet Connect, the 11# valves import, the import of 13# valves are connected with the filter, the 11# valves import, 13# valve imports are connected with dredge pump, C1# valves import is connected with the C3# valve outlet ports, and the C1# valve outlet ports are connected with the CIP storage tanks, the C2# valves import It is connected with the EPT units, the C2# valve outlet ports are connected with the C4# valves import, CIP circulating-pump outlets, the C3# valves enter Mouth is connected with the EPT units, and the C4# valve outlet ports are connected with the CIP storage tanks.

2. a kind of physically Ballast Management system of opening as claimed in claim 1, it is characterised in that the front pressure sensing , installed in ballast pump and 2# valves centre position, the rear pressure transducer is installed in the outlet conduit position of 5# valves for device.

3. the physically Ballast Management system of a kind of opening as claimed in claim 1, it is characterised in that the effusion meter is installed In 9# valves and the exit position of confluxing of 5# valves.