CN206009768U - Automatic spraying system - Google Patents
Automatic spraying system Download PDFInfo
- Publication number
- CN206009768U CN206009768U CN201620965049.5U CN201620965049U CN206009768U CN 206009768 U CN206009768 U CN 206009768U CN 201620965049 U CN201620965049 U CN 201620965049U CN 206009768 U CN206009768 U CN 206009768U
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- China
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- control
- water
- valve
- nebulizer
- pneumoelectric magnet
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- Expired - Fee Related
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- Spray Control Apparatus (AREA)
Abstract
Automatic spraying system, it include water tank, air accumulator and multiple atomizers for being connected to nebulizer, and described air accumulator is connected to control pneumoelectric magnet valve by trachea, and is connected to nebulizer by the control pneumoelectric magnet valve by check valve；Described water tank is directly or indirectly connected to control water solenoid valve by feed pipe, then is controlled after water choke valve by control water solenoid valve connection, is connected in nebulizer；Described control pneumoelectric magnet valve, control water solenoid valve and control water choke valve is connected with external PLC control cabinet respectively, is configured with touch screen and battery main switch in the PLC control cabinet；Described air accumulator has picked out many tracheas corresponding to multiple atomizers and has been connected to respective control pneumoelectric magnet valve, is connected to respective nebulizer by multiple control pneumoelectric magnet valves by respective check valve, and each nebulizer is at least connected with an atomizer；It has simple structure, and using easy to operate, good reliability, into local, dust-laying effect is good, the features such as applied range.
Description
Technical field
The utility model relates to a kind of automatic spraying system, in particular for the auto spraying system of hot chamber diecasting production
System, belongs to air cleaner dedusting and falling temperature technique field.
Background technology
Spraying system is mostly used for coal production, because being mined using substantial amounts of coal-winning machine and development machine etc. in underground coal mine
Equipment, can produce substantial amounts of dust, therefore in addition to ventilation installation, be basically provided with spray dust-reducing system, such as Chinese special
Multiple spray dust-reducing systems for being similarly used for coal production are disclosed on sharp publication, and such as number of patent application is
ZL201510613469.7 utility applications disclose a kind of " automatic high pressure atomizing de-dusting apparatus "；And for example
ZL201010004409.2 utility model patents disclose a kind of " pressure wind formula automatic sprayer and system " etc.；Except this it
Outward, spraying system is additionally operable to the hot cell cooling of Die Casting, such as die casting life factory workshop；Hot chamber diecasting working site is at present：Per
There are two board works in class, and averagely everyone works 6 hours.Groundwork is to pull open die casting gate, and then spray gun is sprayed by hand
Mist.Normal average per tour produces more than 6000 moulds, and averagely everyone needs switch die casting gate more than 3000 times, and labor intensity is very
Greatly.As die casting indoor temperature is very high, die casting machine can also occur the accidents such as fried material, scald, so work there is also certain danger
Danger.In prior art, also there is the equipment that auto spraying is reequiped on existing die casting machine, but can only at most fill 6 shower nozzles, it is impossible to
Meet the operation of various different moulds, less than 50%, a lot of repacking auto sprayings normally can not be used utilization rate.
Content of the invention
The purpose of this utility model is to overcome the shortcomings of that prior art is present, and provides a kind of simple structure, using behaviour
Facilitate, good reliability, into local, dust-laying effect is good, the automatic spraying system of applied range.
By following technical solution completing, a kind of automatic spraying system, it include storing up the purpose of this utility model
Water pot, air accumulator and multiple atomizers for being connected to nebulizer, described air accumulator are connected to control pneumoelectric by trachea
Magnet valve, and nebulizer is connected to by check valve by the control pneumoelectric magnet valve；Described water tank is direct or indirect by feed pipe
Control water solenoid valve is connected to, then is controlled after water choke valve by control water solenoid valve connection, be connected in nebulizer；Described control pneumoelectric magnetic
Valve, control water solenoid valve and control water choke valve are connected with external PLC control cabinet respectively, are configured with the PLC control cabinet
Touch screen and battery main switch.
As preferred：Described air accumulator has picked out many tracheas corresponding to multiple atomizers and has been connected to respective
Control pneumoelectric magnet valve, is connected to respective nebulizer by multiple control pneumoelectric magnet valves by respective check valve, and each nebulizer is at least
One atomizer of connection；
Described water tank is connected to an elongated little water pot by least two feed pipes, and on the little water pot
Pick out many water pipes along its length successively and be connected to respective control water solenoid valve, then the control water throttling by control water solenoid valve connection
After valve, it is connected in respective nebulizer, so as to constitute multigroup sprayer unit.
As preferred：Described sprayer unit has 18 groups and is divided to or so each 9 groups of arrangements of two rows, described air accumulator to be placed in
Left and right two, picks out 9 tracheas respectively on each air accumulator；Water inlet pipe is respectively arranged with described water tank, and is being entered
It is serially connected with water pipe into water automatic valve, on the water tank, is provided with water gauge, is supplied water by two on the water tank
Pipe is connected to the two side ends inlet opening of little water pot；Described water tank top is provided with installation wallboard, in the installation wall
Plate is installed above PLC control cabinet, and above PLC control cabinet is provided with power supply indicator.
Automatic spraying system described in the utility model is fitted with 18 shower nozzles, can carry out for a variety of moulds
Adjustment can meet more than 90% mould so as to normal work；After using spraying system, every board workman can see Liang Tai
Die casting machine, greatly reduces and accident occurs makes the probability of worker injuries；And need 4 workmans to reduce by original two die casting machines
1 workman, recruitment cost is needed to there was only original 25% to two die casting machines.
This utility model is improvements over the prior art, and it has simple structure, using easy to operate, good reliability, into
The features such as this low, good cooling effect, applied range.
Description of the drawings
Fig. 1 is system structure composition schematic diagram described in the utility model.
Fig. 2 is sprayer unit structural representation described in the utility model.
Specific embodiment
This utility model is described in detail below in conjunction with accompanying drawing：Fig. 1, shown in 2, one kind described in the utility model
Automatic spraying system, it include water tank 1, air accumulator 2 and multiple atomizers 4 for being connected to nebulizer 3, described gas storage
Tank 2 is connected to control pneumoelectric magnet valve 6 by trachea 5, and is connected to nebulizer 3 by the control pneumoelectric magnet valve 6 by check valve 7；Institute
The water tank 1 that states is directly or indirectly connected to control water solenoid valve 9 by feed pipe 8, then connects control water throttling by control water solenoid valve 9
After valve 10, it is connected in nebulizer 3；Described control pneumoelectric magnet valve 6, control water solenoid valve 9 and control water choke valve 10 respectively with outward
The PLC control cabinet 11 that puts connects, and is configured with touch screen 12 and battery main switch 13 in the PLC control cabinet 11.
Shown in figure, used as a kind of embodiment, air accumulator described in the utility model 2 is connect corresponding to multiple atomizers 4
Go out to have many tracheas 5 and be connected to respective control pneumoelectric magnet valve 6, connected by respective check valve 7 by multiple control pneumoelectric magnet valves 6
Respective nebulizer 3 is connected to, each nebulizer 3 is at least connected with an atomizer 4；
Described water tank 1 is connected to an elongated little water pot 14 by least two feed pipes 8, and in the little water
Pick out many water pipes 15 on tank 14 along its length successively and be connected to respective control water solenoid valve 9, then connected by control water solenoid valve 9
Control water choke valve 10 after, be connected in respective nebulizer 3, so as to constitute multigroup sprayer unit.
Fig. 2 show most preferred embodiment of the present utility model, and wherein described sprayer unit has 18 groups and is divided to or so two
Arrange each 9 groups of arrangements, described air accumulator 2 is placed in left and right two, can be interconnected or be independently arranged；On each air accumulator 2
9 piece tracheas 5 are picked out respectively；Water inlet pipe 16 is respectively arranged with described water tank 1, and is serially connected with into water on water inlet pipe 16
Automatic valve 17, is provided with water gauge 18 on the water tank 1, is communicating pipe water gauge shown in figure；On the water tank 1
The two side ends inlet opening that little water pot 14 is connected to by two feed pipes 8；Described 1 top of water tank is provided with installation wall
Described, plate 19, installs that wallboard 19 is installed above PLC control cabinet 11, and is provided with power supply above PLC control cabinet 11 and refer to
Show lamp 20.
This utility model can be controlled using multigroup sprayer unit and individually, thus in actual use according to work
Live is actually needed control spray amount, not only energy-conservation, and can reduce use cost, and expands can this utility model
Big range of application, is especially suitable for die casting demoulding equipment, can pass through to add liquid parting in storage tank, after spraying through atomizer,
The surface of compression mod is sprayed on, the purpose cooled with the demoulding is reached.
Embodiment：A kind of use process for being applied to Die Casting occasion：
（One）Preliminary preparation：The liquid parting that releasing agent is configured is poured in water tank, sprayer unit is powered, opened
Open power supply.Air pressure is adjusted to 2 ~ 2.5kg by ventilation.
（Two）The course of work：After ventilation, air pressure can be pressed into liquid parting in water tank in little water filling.When receiving die casting machine
During die sinking signal, during little water is filled when opening by control water solenoid valve, liquid parting is pressed into aerochamber.There is a certain amount of liquid parting atomization interior
Afterwards, control pneumoelectric magnet valve is opened, and compressed air and the mixed merga pass trachea of liquid parting are reached fog-spray nozzle by nebulizer by air-flow,
Carry out clashing into the effect for reaching secondary-atomizing inside fog-spray nozzle, then spray uniform exquisiteness atomization air flow.It is sprayed on compression mod table
Face reaches the purpose cooled with the demoulding.
（Three）Control principle of the present utility model：This device controls 36 electromagnetic valves, wherein 18 control water power magnetic using PLC
Valve and 18 control pneumoelectric magnet valves.By control water solenoid valve, control pneumoelectric magnet valve and fog-spray nozzle 18 groups of spraying systems of composition.18 fog-spray nozzles
9 dynamic model directions, 9 cover half directions are arranged respectively.According to the requirement of each mould position, be able to accomplish：The water yield can be adjusted, tolerance
Can adjust；So as to reach the spray effect of customer requirement.
The regulation of the water yield：1st, water storage pressure tank can control water yield size.2nd, the control water solenoid valve opening and closing time can
To control the water yield.3rd, the customized electromagnetic valve with needle-valve of specialty, needle-valve can control the water yield.
The regulation of tolerance：1st, air gauge adjusts air pressure and can control tolerance size.2nd, control pneumoelectric magnet valve is opened and closed
Time can control throughput.
18 shower nozzles each the water yield and tolerance scalable, and mould spray can be accomplished or sprayed 1 time every 1 mould and a few moulds.
Claims (3)
1. automatic spraying system, it includes that water tank, air accumulator and multiple atomizers for being connected to nebulizer, its feature exist
Control pneumoelectric magnet valve is connected to by trachea in described air accumulator, and atomization is connected to by check valve by the control pneumoelectric magnet valve
Device；Described water tank is directly or indirectly connected to control water solenoid valve by feed pipe, then by control water solenoid valve connection control water section
After stream valve, it is connected in nebulizer；Described control pneumoelectric magnet valve, control water solenoid valve and control water choke valve respectively with external
PLC control cabinet connects, and is configured with touch screen and battery main switch in the PLC control cabinet.
2. automatic spraying system according to claim 1, it is characterised in that described air accumulator is corresponding to multiple atomization sprays
Mouth has picked out many tracheas and has been connected to respective control pneumoelectric magnet valve, is connected by respective check valve by multiple control pneumoelectric magnet valves
Respective nebulizer is connected to, each nebulizer is at least connected with an atomizer；
Described water tank is connected to an elongated little water pot by least two feed pipes, and along long on the little water pot
Degree direction picks out many water pipes successively and is connected to respective control water solenoid valve, then the control water choke valve by control water solenoid valve connection
Afterwards, it is connected in respective nebulizer, so as to constitute multigroup sprayer unit.
3. automatic spraying system according to claim 2, it is characterised in that described sprayer unit have 18 groups and point or so
The each 9 groups of arrangements of two rows, described air accumulator be placed in left and right two, pick out 9 tracheas on each air accumulator respectively；Described
Water inlet pipe is respectively arranged with water tank, and is serially connected with water inlet pipe into water automatic valve, be provided with the water tank
Water gauge, is connected to the two side ends inlet opening of little water pot by two feed pipes on the water tank；Described water tank
Top is provided with installation wallboard, has a PLC control cabinet the installation wallboard is installed above, and arranges above PLC control cabinet
There is power supply indicator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620965049.5U CN206009768U (en) | 2016-08-29 | 2016-08-29 | Automatic spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620965049.5U CN206009768U (en) | 2016-08-29 | 2016-08-29 | Automatic spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206009768U true CN206009768U (en) | 2017-03-15 |
Family
ID=58254119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620965049.5U Expired - Fee Related CN206009768U (en) | 2016-08-29 | 2016-08-29 | Automatic spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206009768U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216629A (en) * | 2016-08-29 | 2016-12-14 | 德清崎辉机械科技有限公司 | A kind of automatic spraying system |
| CN109699621A (en) * | 2019-02-22 | 2019-05-03 | 成都德慧美科技有限公司 | A kind of pesticide-spraying device |
-
2016
- 2016-08-29 CN CN201620965049.5U patent/CN206009768U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216629A (en) * | 2016-08-29 | 2016-12-14 | 德清崎辉机械科技有限公司 | A kind of automatic spraying system |
| CN109699621A (en) * | 2019-02-22 | 2019-05-03 | 成都德慧美科技有限公司 | A kind of pesticide-spraying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170315 Termination date: 20170829 |