Integral type stirs concentrator
Technical field
This utility model is related to mixing plant technical field, particularly integral type stirring concentrator.
Background technology
Stirring concentrator is used for being stirred material, mixture, mediation or homogenizing etc., having in every field extensively makes
With particularly more in the technical field application such as medicine, health product and food.
In food, pharmaceutical production field, when carrying out production using stirring concentrator, it is necessary to assure stirring concentration utensil
The cleannes for having higher cleannes, production equipment always weigh product qualification and technological important indicator, directly close
The quality and safety of the product of system, as country is to food, the lifting of drug safety attention degree, keeps how production equipment
Higher cleannes will become the problem of everybody common concern.In order to obtain the product of better quality, need to keep production equipment
Higher cleannes are required, and stir the version of concentrator, and cleannes are very significant considering that, on the one hand stirring concentration
The construction featuress of device determine its construction features that are whether convenient, thoroughly, on the other hand, stirring concentrator when being cleaned
Determine which in use, if higher cleannes can be always maintained at and required.
Traditional stirring concentrator mainly takes separate structure, as shown in figure 1, this stirring concentrator is by upper tank body 11
Constitute with lower tank 12, flange connection between upper tank body 11 and lower tank 12, flange part are sealed by seal washer, make upper tank body
11 and lower tank 12 formed sealing overall structure, this version stirring concentrator have in the control process of cleannes
Following shortcoming:
1st, as the stirring concentrator is that have upper tank body and lower tank flange to be formed by connecting, flange connections exist groove or
Unsmooth intermediate zone so that in use, material residual formed here easily forms dirt dead angle, it is difficult to allow to equipment
Stirring concentrator keeps higher cleannes for a long time;
2nd, the stirring concentrator of this separate structure is taken upper tank body and the detached mode of lower tank in cleaning,
Cleanout fluid is led at equipment by conveyance conduit and is cleaned, during cleaning, need long-term outaged equipment, time-consuming, efficiency
Relatively low;
3rd, install as cleaning demand will stir to need to reset after concentrator is opened, installation process is more complicated, while difficult
To keep preferable sealing, equipment to form hidden danger in sealing safety, meanwhile, for a long time and often equipment is dismounted,
Equipment attrition is big, also results in considerable influence to the being tightly connected property of equipment.
Utility model content
Goal of the invention of the present utility model is:Lead for stirring concentrator is set to separate structure in prior art
Transition is not round and smooth to cause which to connect at sealing, causes feed liquid residual easily to form the problem of corner or spot as yet untouched by a clean-up campaign, there is provided a kind of integral type is stirred
Concentrator is mixed, by changing the version of existing stirring concentrator, solving feed liquid, to residue in transition close for the stirring concentrator
So as to be difficult to the cleanliness issues for being kept stirring for concentrator for a long time at envelope, rounding off inside stirring concentrator is made, is not in
Corner or spot as yet untouched by a clean-up campaign, can keep the cleannes of the stirring concentrator to require the long period.
To achieve these goals, the technical solution adopted in the utility model is:
Integral type stirs concentrator, and including cylinder, upper cover and low head, the cylinder, upper cover and low head are one
Body formula structure, rounding off between the cylinder and upper cover, rounding off between cylinder and low head, make cylinder with upper and lower
End socket junction inner surface rounding off, is provided with the upper cover for entering the manhole overhauled in cylinder.
Traditional stirring concentrator is divided into upper tank body and lower tank, and upper tank body is made up of main body top half and upper lid, and two
Person is integral type structure, and lower tank is made up of main body the latter half and lower cover, and main body the latter half and lower cover are integral type structure,
Then upper tank body and lower tank match-place are formed by connecting, the stirring concentrator of this version is easily formed in connecting portion to be defended
Life and death angle, it is difficult to keep the cleannes that tank interior is higher, meanwhile, the stirring concentrator manufacturing process of this version compares
Complexity, cost of manufacture are high, and are attached assembling using flange, consume more materials, cause to waste.Take this programme
Stirring concentrator, is set to integral structure, be overall curved-surface structure inside stirring concentrator, it is to avoid because there is groove
And cause feed liquid to remain, feed liquid is not detained and the state of long-lasting cleanliness in concentrator inner surface, manhole is set, be easy to
Enter and overhauled in stirring concentrator.
As preferred version of the present utility model, on the manhole, manhole door is provided with, the manhole door is covered on manhole,
And the manhole door is articulated and connected on manhole.As stirring concentrator is set to integral structure, it is impossible to by stirring concentration
Device is opened, but also has auxiliary device to need repairing replacings inside stirring concentrator, and setting manhole, then can realize this mesh
, by arrange manhole, opened or closed using manhole door, stirring concentrator in long-term normal course of operation, at manhole door
In closing sealing state, and the needs maintenance or during more exchange device of breaking down inside concentrator, manhole door is opened, easy access
Personnel enter into device interior and carry out operation.
As preferred version of the present utility model, the manhole generally circular in shape, the manhole door being correspondingly arranged is also circle
Shape, the surrounding of the manhole door are provided with the lock for being lock onto on upper cover.Manhole and manhole door is taken to be circle
The version of shape, is easy to open up manhole on upper cover, and also allows for the sealing of manhole door and fix so as to reach regulation
Seal request, arranges lock connection, is easy to the quick opening and closing of manhole door.
As preferred version of the present utility model, a diameter of 400mm of the manhole.Manhole is opened up too greatly, can cause work
Work amount increases, and not only increases welding job amount, while also need to larger manhole door, causes waste of material, manhole open up too little,
The turnover of maintainer is not easy to, people's bore dia is set to 400mm, while maintainer's turnover maintenance is facilitated, will not
Extra increase workload, saves manufacturing cost.
As preferred version of the present utility model, visor hole is offered on the manhole door, is provided with the visor hole
Circular sight glass, the circular sight glass are connected with manhole door flange.Arranging visor hole is used for installing circular sight glass, is easy to see by visor
Examine concentrator inner case, take circular configuration form, be easy to corresponding with flange combine and install, easy accessibility.
Used as preferred version of the present utility model, the inside surface roughness Ra for stirring concentrator is less than 0.8 μm.Rough surface
The numerical value of degree is too high, then be unfavorable for cleaning up, and the inside surface roughness of stirring concentrator is set smaller than 0.8 μm, right
When stirring concentrator inner surface is cleaned, it is easy to clean up, it is only necessary to introduce cleanout fluid and can reach clearly surface washing
Cleanliness is required.
As preferred version of the present utility model, stir concentrator also include being arranged at automatic clear inside stirring concentrator
Cleaning device, the automatic clearing apparatuss are arranged on upper cover, including cleaning part and connecting rod, described connecting rod one end and cleaning part
Connection, the other end are extended on the outside of upper cover.Traditional agitator tank cleaning way is adopted opens cleaning, this cleaning by agitator tank
Mode has that matting complexity, workload are larger, and scavenging period is longer, and equipment is in the range of the long period and stops
Fortune state, is unfavorable for carrying out production activity, by arranging automatic clearing apparatuss inside stirring concentrator, completes to stir concentrator
Automatic cleaning, connecting rod is extended upper cover lateral ends and is connected with cleanout fluid conveyer device, continually defeated to cleaning part
The cleanout fluid with pressure, cleaning part is sent then to be cleaned to concentrator inwall jet cleaning liquid, so as to realize cleaning automatically mesh
's.
Used as preferred version of the present utility model, the cleaning part is georama, is offered for connecting on the ball
The connecting hole of delivery pipe, the connecting hole are connected hollow for ball with delivery pipe, and the surface of ball offers multiple and hollow interior
The spray-hole of connection.Cleaning part is set to georama, spray-hole can be set in all directions of ball, be made cleanout fluid
Can spray to concentrator inwall all directions, reach will the stirring purpose that cleans up of concentrator, connecting hole is set, for and even
Cleanout fluid is delivered to ball boring by adapter connection.
Used as preferred version of the present utility model, stirring can washing apparatus also includes that the emptying for being arranged at stirring pot bottom goes out
Mouthful, the emptying outlet is connected with inside agitator tank.Emptying outlet is set, and the emptying outlet is arranged in stirring pot bottom, clearly
After cleaning device is to agitator tank internal washing, it is easy to exclude sewage totally, so as to keep the cleannes in tank, it is to avoid make after cleaning
Into secondary pollution.
Heat-insulation layer is additionally provided with outer surface as preferred version of the present utility model, the cylinder and low head, should
Heat-insulation layer is arranged on concentrator by interlayer cylinder.Heat-insulation layer is set, it is ensured that the temperature inside stirring concentrator is more constant,
Which is made to meet the process conditions of material production, traditional stirring concentrator combines version due to adopting to separate, installing guarantor additional
During warm layer, heat-insulation layer can not preferably be wrapped in concentrator outer surface, and stirring concentrator is set to integral structure, be incubated
Material can preferably be covered in concentrator outer surface, not have gap between heat-insulation layer and concentrator, reach good insulation
Purpose.
In sum, as a result of above-mentioned technical proposal, the beneficial effects of the utility model are:
1st, integral type stirring concentrator includes cylinder, upper cover and low head, and cylinder, upper cover and low head are integral type
Stirring concentrator is set to integral structure, is overall curved-surface structure inside stirring concentrator by structure, it is to avoid recessed because existing
Groove and cause feed liquid remain, feed liquid is not detained and the state of long-lasting cleanliness in concentrator inner surface;
2nd, manhole is set, and is fixed on manhole using manhole door, manhole, stirring concentration are opened or closed by manhole door
Device in long-term normal course of operation, manhole door in close sealing state, and break down inside concentrator needs maintenance or
During more exchange device, manhole door is opened, easy access personnel enter into device interior and carry out operation;
3rd, automatic clearing apparatuss are set inside stirring concentrator, complete the automatic cleaning for stirring concentrator, connecting rod is prolonged
Stretch out upper cover lateral ends to be connected with cleanout fluid conveyer device, the cleanout fluid with pressure is continually conveyed to cleaning part,
Cleaning part is then cleaned to concentrator inwall jet cleaning liquid, so as to realize cleaning automatically purpose.
Description of the drawings
Fig. 1 is the structural representation of traditional stirring concentrator.
Fig. 2 is the structural representation that integral type of the present utility model stirs concentrator.
Top views of the Fig. 3 for Fig. 2.
Fig. 4 is the structural representation of the cleaning part for stirring concentrator in Fig. 2.
Labelling in figure:1- cylinders, 2- upper covers, 3- low heads, 4- manholes, 5- manhole doors, 6- are latched, and 7- circles are regarded
Mirror, 8- automatic clearing apparatuss, 81- cleaning parts, 82- connecting rods, 83- connecting holes, 84- spray-holes, 9- emptying outlets, 10- are incubated
Layer, 11- upper tank bodies, 12- lower tanks.
Specific embodiment
Below in conjunction with the accompanying drawings, this utility model is described in detail.
In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with accompanying drawing and enforcement
Example, is further elaborated to this utility model.It should be appreciated that specific embodiment described herein is only in order to explaining this
Utility model, is not used to limit this utility model.
Embodiment 1
As shown in Figures 2 and 3, integral type stirring concentrator, including cylinder 1, upper cover 2 and low head 3, the cylinder 1,
Upper cover 2 and low head 3 are integral type structure, rounding off between the cylinder 1 and upper cover 2, cylinder 1 and low head 3 it
Between rounding off, make cylinder 1 and upper and lower end socket junction inner surface rounding off, be provided with the upper cover 2 for entering
The manhole 4 overhauled in cylinder 1.
Traditional stirring concentrator is divided into upper tank body and lower tank, and upper tank body is made up of main body top half and upper lid, and two
Person is integral type structure, and lower tank is made up of main body the latter half and lower cover, and main body the latter half and lower cover are integral type structure,
Then upper tank body and lower tank match-place are formed by connecting, the stirring concentrator of this version is easily formed in connecting portion to be defended
Life and death angle, it is difficult to keep the cleannes that tank interior is higher, meanwhile, the stirring concentrator manufacturing process of this version compares
Complexity, cost of manufacture are high, and are attached assembling using flange, consume more materials, cause to waste.Take this programme
Stirring concentrator, is set to integral structure, be overall curved-surface structure inside stirring concentrator, it is to avoid because there is groove
And cause feed liquid to remain, feed liquid is not detained and the state of long-lasting cleanliness in concentrator inner surface, manhole is set, be easy to
Enter and overhauled in stirring concentrator.
Manhole door 5 is provided with the manhole 4, the manhole door 5 is covered on manhole 4, and the manhole door 5 is articulated and connected
On manhole 4, as stirring concentrator is set to integral structure, it is impossible to open stirring concentrator, but stirring concentration
There is auxiliary device to need repairing replacings inside device, and manhole 4 is set, then can realize this purpose, by setting manhole 4, make
Opened or closed with manhole door 5, in long-term normal course of operation, manhole door is in closes sealing state to stirring concentrator, and
Break down inside concentrator needs maintenance or during more exchange device, manhole door is opened, easy access personnel are entered in equipment
Carry out operation in portion.
The manhole 4 generally circular in shape, the manhole door 5 that is correspondingly arranged is also circle, and the surrounding of the manhole door 5 is arranged
There is the lock 6 for being lock onto on upper cover, take manhole and manhole door to be the version of circle, be easy in upper envelope
Manhole is opened up on head, and also allows for the sealing of manhole door and fixed so as to reach the seal request of regulation, lock connection is set,
It is easy to the quick opening and closing of manhole door.
A diameter of 400mm of the manhole 4, manhole are opened up too greatly, and workload can be caused to increase, and not only increase welding job
Amount, while also need to larger manhole door, causes waste of material, and manhole opens up too little, is not easy to the turnover of maintainer, by people
Bore dia is set to 400mm, while maintainer's turnover maintenance is facilitated, will not additionally increase workload, and saving is manufactured into
This.
Visor hole is offered on the manhole door 5, and circular sight glass 7 is installed on the visor hole, the circular sight glass 7 and people
Door 5 flange in hole connects, and arranging visor hole is used for installing circular sight glass, is easy to observe concentrator inner case by visor, takes
Circular configuration form, be easy to corresponding with flange combine and install, easy accessibility.
The inside surface roughness Ra of stirring concentrator is less than 0.8 μm, and the numerical value of surface roughness is too high, then be unfavorable for cleaning
Totally, the inside surface roughness of stirring concentrator is set smaller than 0.8 μm, is being cleaned to stirring concentrator inner surface
When, it is easy to clean up, it is only necessary to introduce cleanout fluid and can reach surface washing cleannes requirement.
Stirring concentrator also includes being arranged at the automatic clearing apparatuss 8 inside stirring concentrator, 8 cloth of automatic clearing apparatuss
It is placed on upper cover 2, including cleaning part 81 and connecting rod 82,82 one end of the connecting rod is connected with cleaning part 81, and the other end prolongs
Stretch out on the outside of upper cover 2, traditional agitator tank cleaning way is adopted opens cleaning by agitator tank, and this cleaning way has cleaning
The larger problem of complex procedures, workload, scavenging period are longer, and equipment is in stoppage in transit state in the range of the long period, unfavorable
In production activity is carried out, by automatic clearing apparatuss being arranged inside stirring concentrator, complete the automatic cleaning for stirring concentrator,
Connecting rod is extended upper cover lateral ends and is connected with cleanout fluid conveyer device, continually conveys with pressure to cleaning part
Cleanout fluid, cleaning part are then cleaned to concentrator inwall jet cleaning liquid, so as to realize cleaning automatically purpose.
As shown in figure 4, cleaning part 81 is georama, the connecting hole 83 for connecting conveying pipe on the ball, is offered,
The connecting hole 83 is connected hollow for ball with delivery pipe, and the surface of the georama is offered and multiple connected with hollow interior
Cleaning part 81 is set to georama by spray-hole 84, can arrange spray-hole 84, make cleanout fluid in all directions of ball
Can spray to concentrator inwall all directions, reach will the stirring purpose that cleans up of concentrator, connecting hole is set, for and even
Cleanout fluid is delivered to ball boring by adapter connection.
Automatic clearing apparatuss 8 also include the emptying outlet 9 for being arranged at stirring pot bottom, in the emptying outlet 9 and agitator tank
Portion connects, and arranges emptying outlet 9, and the emptying outlet 9 is arranged in stirring pot bottom, and cleaning device is to agitator tank internal washing
Afterwards, it is easy to exclude sewage totally, so as to keep the cleannes in tank, it is to avoid cause secondary pollution after cleaning.
Heat-insulation layer 10 is additionally provided with the outer surface of cylinder 1 and low head 3, and the heat-insulation layer 10 is arranged in by interlayer cylinder
On concentrator, heat-insulation layer 10 is set, it is ensured that the temperature inside stirring concentrator is more constant so as to the technique for meeting material production
Condition, traditional stirring concentrator combine version due to adopting to separate, and when heat-insulation layer is installed additional, heat-insulation layer can not be preferably
Concentrator outer surface is wrapped in, and stirring concentrator is set to integral structure, insulation material preferably can be covered in dense
Contracting device outer surface, does not have gap between heat-insulation layer and concentrator, reach the purpose of good insulation.
The integral type stirring concentrator of the present embodiment includes cylinder, upper cover and low head, cylinder, upper cover and low head
For integral type structure, stirring concentrator is set to integral structure, is overall curved-surface structure inside stirring concentrator, it is to avoid
Causing because there is groove feed liquid to remain, feed liquid is not detained and the state of long-lasting cleanliness in concentrator inner surface.
Preferred embodiment of the present utility model is the foregoing is only, not in order to limit this utility model, all at this
Any modification, equivalent and improvement that is made within the spirit and principle of utility model etc., should be included in this utility model
Protection domain within.