CN206004495U - Rotor assembly machine magnet ring assembling device - Google Patents
Rotor assembly machine magnet ring assembling device Download PDFInfo
- Publication number
- CN206004495U CN206004495U CN201620322419.3U CN201620322419U CN206004495U CN 206004495 U CN206004495 U CN 206004495U CN 201620322419 U CN201620322419 U CN 201620322419U CN 206004495 U CN206004495 U CN 206004495U
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- CN
- China
- Prior art keywords
- magnet ring
- magnetic stripe
- iron hoop
- pressing
- assembling device
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- Expired - Fee Related
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- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
This utility model is related to motor assembly equipment technical field, more particularly, to rotor assembly machine magnet ring assembling device, it includes magnet ring workbench, magnet ring workbench is provided with magnet ring laminating mechanism, magnetizer, magnetic stripe feeding machanism, iron hoop feeding machanism, magnetic stripe transfer mechanism, assembly transferred by iron hoop, transfer mechanism after magnetizing, iron hoop transfer assembly includes magnet ring glue applying mechanism, iron hoop direction locating mechanism, iron hoop transfer mechanism, this utility model first carries out being automatically positioned reassembling to the direction of iron hoop, the direction of iron hoop can be automatically controlled as needed, thus controlling the distribution of the magnet ring magnetic line of force, ensure that the magnetic line of force distribution of magnet ring meets the requirements, assembly precision is high, efficiency of assembling is high, mechanization degree is high, product quality is stable, effectively improve conforming product rate.
Description
Technical field：
This utility model is related to motor assembly equipment technical field, more particularly, to rotor assembly machine magnet ring assembling device.
Background technology：
Rotor is to be made up of rotor case, armature spindle and magnet ring, and magnet ring is that have N number of south, the permanent magnet of north magnetic pole, drives magnet ring to rotate together during rotor rotation.Magnet ring is typically all to be become with the magnetic stripe ring group being arranged on iron hoop inner surface by iron hoop, magnetic stripe ring is to be bent and join end to end through extruding by strip magnetic stripe to form circular ring structure, because the junction between magnetic stripe two ends has connecting sewing, have impact on the magnetic line of force distribution of magnetic stripe ring, magnetic stripe ring and magnet ring is made to there is directivity, magnetic stripe ring, the installation direction angle of magnet ring can affect the performance parameter of motor, and therefore rotor is required for controlling the direction of magnetic stripe ring in assembling.But there is presently no the rotor assembly equipment that can automatically control magnetic stripe ring installation direction, it is all by manually manual, each magnetic stripe ring to be put on iron hoop, by press fit device, magnetic stripe ring is pressed on iron hoop again, such mode of operation, the direction of magnet ring cannot accurately be controlled, assembly precision is low, and manipulation strength is big, waste time and energy, and production efficiency is relatively low.And in installation process, due to manual limitation so that the stability of installment work and Reliability comparotive are low, lead to the quality of rotor product not high.
Utility model content：
The purpose of this utility model is to provide for the deficiencies in the prior art and a kind of can automatically control magnetic stripe ring installation direction, high degree of automation, packaging efficiency is high, product quality is stable rotor assembly machine magnet ring assembling device.
The purpose of this utility model is realized by following technical measures：
Rotor assembly machine magnet ring assembling device, include magnet ring workbench, magnet ring workbench is provided with the magnet ring laminating mechanism pressing to magnetic stripe in iron hoop, magnetizer, magnetic stripe feeding machanism, iron hoop feeding machanism, magnetic stripe is transferred to the magnetic stripe transfer mechanism on magnet ring laminating mechanism by magnetic stripe feeding machanism, iron hoop is transferred to the iron hoop transfer assembly on magnet ring laminating mechanism by iron hoop feeding machanism, by the magnet ring on magnet ring laminating mechanism be transferred to magnetizer and simultaneously by magnet ring by magnetizer transfer away magnetize after transfer mechanism, iron hoop transfer assembly includes magnet ring glue applying mechanism, iron hoop direction locating mechanism, and iron hoop is delivered to magnet ring glue applying mechanism by iron hoop feeding machanism successively, iron hoop direction locating mechanism, iron hoop transfer mechanism on magnet ring laminating mechanism.
Described iron hoop direction locating mechanism includes positioning seat, the rotating seat for placing product, the rotating servo motor being arranged on positioning seat, the CCD module being arranged on positioning seat, rotating seat is rotatably arranged on positioning seat, the outfan drive connection rotating seat of rotating servo motor, CCD module is located above rotating seat.
Described magnet ring laminating mechanism includes magnet ring pressing frame、Press the pressing support base above frame positioned at magnet ring、Vertically it is slidably connected at magnet ring and press the pressing table on frame、Vertically it is slidably connected at the pressing lifting seat on pressing support base、It is fixed on the magnet ring molding positioning sleeve on pressing table、Magnet ring tool for stitching below magnet ring molding positioning sleeve、Magnetic stripe is squeezed into circular magnetic stripe annulus shaping mechanism by strip、It is fixed on the magnet ring pressing cylinder on pressing support base、Vertically it is correspondingly arranged at the magnetic stripe ring riveting bar above magnet ring molding positioning sleeve，Pressing table is located at below pressing support base，Pressing lifting seat is located between pressing table and pressing support base，The top of magnetic stripe ring riveting bar is fixed on pressing lifting seat bottom，Magnetic stripe annulus shaping mechanism is located between magnetic stripe ring riveting bar and magnet ring molding positioning sleeve，The outfan that magnet ring presses cylinder is connected down and with pressing lifting seat.
Described magnetic stripe annulus shaping mechanism includes the left magnet ring Forming press being transversely slidably connected on pressing table、Transversely it is slidably connected at the right magnet ring Forming press on pressing table、It is arranged on the left magnet ring forming cylinder on pressing table、It is arranged on the right magnet ring forming cylinder on pressing table、The magnetic stripe gathering sill being mutually linked with magnetic stripe transfer mechanism，Left magnet ring Forming press、Right magnet ring Forming press is located at the left and right sides of magnet ring molding positioning sleeve respectively，Magnetic stripe gathering sill is located at the rear of magnet ring molding positioning sleeve，The outfan drive connection left magnet ring Forming press of left magnet ring forming cylinder，The outfan drive connection right magnet ring Forming press of right magnet ring forming cylinder，The right side of left magnet ring Forming press offers left arc forming tank，The left side of right magnet ring Forming press offers right arc forming tank，The top down of magnetic stripe ring riveting bar is convexly equipped with cylindrical sizing post，Cylindrical sizing post stretches between left magnet ring Forming press and right magnet ring Forming press.
Before and after the right arc forming tank of described right magnet ring Forming press, both sides are respectively formed with the guiding arcuate groove of outside expansion.
It is connected by many guide pillars between described pressing support base and magnet ring pressing frame, pressing table is slidably connected on guide pillar.
It is provided with gag lever post between described pressing table lower surface and magnet ring pressing frame, between pressing table and pressing support base, be provided with gag lever post.
On described magnet ring workbench, the position near magnetizer is provided with magnetic detection device, magnet ring defective products discharge mechanism.
This utility model has the beneficial effects that：This utility model includes magnet ring workbench，Magnet ring workbench is provided with magnet ring laminating mechanism、Magnetizer、Magnetic stripe feeding machanism、Iron hoop feeding machanism、Magnetic stripe transfer mechanism、Assembly transferred by iron hoop、Transfer mechanism after magnetizing，Iron hoop transfer assembly includes magnet ring glue applying mechanism、Iron hoop direction locating mechanism、Iron hoop transfer mechanism，Magnet ring assembling device of the present utility model can press to magnetic stripe in iron hoop automatically，Using iron hoop direction locating mechanism, the direction of iron hoop is positioned automatically，Then magnetic stripe is pressed to by formation magnet ring in iron hoop by magnet ring laminating mechanism，By mechanism of magnetizing, magnet ring is magnetized again and exported，This utility model first carries out being automatically positioned reassembling to the direction of iron hoop，The direction of iron hoop can be automatically controlled as needed，Thus controlling the distribution of the magnet ring magnetic line of force，Ensure that the magnetic line of force distribution of magnet ring meets the requirements，Assembly precision is high，Efficiency of assembling is high，Mechanization degree is high，Product quality is stable，Effectively improve conforming product rate.
Brief description：
Fig. 1 is the structural representation of this utility model magnet ring assembling device.
Fig. 2 is the structural representation of this utility model magnet ring laminating mechanism.
Fig. 3 is the structural representation of this utility model magnetic stripe annulus shaping mechanism.
Fig. 4 is the structural representation of this utility model iron hoop direction locating mechanism.
Specific embodiment：
Below in conjunction with the accompanying drawings this utility model is further described，As shown in figures 1-4，The rotor assembly machine magnet ring assembling device 2 that this utility model provides includes magnet ring workbench 21，Magnet ring workbench 21 is provided with the magnet ring laminating mechanism 22 pressing to magnetic stripe in iron hoop、Magnetizer 23、Magnetic stripe feeding machanism 24、Iron hoop feeding machanism 25、Magnetic stripe is transferred to the magnetic stripe transfer mechanism 26 on magnet ring laminating mechanism 22 by magnetic stripe feeding machanism 24，And iron hoop is transferred to the iron hoop transfer assembly on magnet ring laminating mechanism 22 by iron hoop feeding machanism 25、Magnet ring on magnet ring laminating mechanism 22 is transferred to magnetizer 23 and magnet ring is transferred to transfer mechanism 27 after the magnetizing of magnet ring feeding machanism by magnetizer 23 simultaneously，Iron hoop transfer assembly includes magnet ring glue applying mechanism 28、Iron hoop direction locating mechanism 29、Iron hoop is delivered to magnet ring glue applying mechanism 28 by iron hoop feeding machanism 25 successively、Iron hoop direction locating mechanism 29、Iron hoop transfer mechanism 20 on magnet ring laminating mechanism 22.Magnetic stripe can be pressed in iron hoop by magnet ring assembling device 2 of the present utility model automatically, using iron hoop direction locating mechanism 29, the direction of iron hoop is positioned automatically, then magnetic stripe is pressed to by formation magnet ring in iron hoop by magnet ring laminating mechanism 22, by mechanism of magnetizing, magnet ring is magnetized again and exported, this utility model first carries out being automatically positioned reassembling to the direction of iron hoop, the direction of iron hoop can be automatically controlled as needed, thus controlling the distribution of the magnet ring magnetic line of force, ensure that the magnetic line of force distribution of magnet ring meets the requirements, assembly precision is high, efficiency of assembling is high, mechanization degree is high, product quality is stable, effectively improve conforming product rate.
Iron hoop direction locating mechanism 29 includes positioning seat 101, is used for the rotating seat 102 placing product, the rotating servo motor 103 being arranged on positioning seat 101, the CCD module 104 being arranged on positioning seat 101, rotating seat 102 is rotatably arranged on positioning seat 101, the outfan drive connection rotating seat 102 of rotating servo motor 103, CCD module 104 is located above rotating seat 102.The iron hoop of magnet ring, circumferentially arranged with locating notch, can determine the direction of magnet ring, iron hoop by locating notch, and rotor case also is provided with anchor point, can determine the direction of rotor case by anchor point.Direction locating mechanism of the present utility model is capable of the locating notch of automatic identification positioning seat 101 product by CCD module 104, draw the orientation angle of product, then the orientation angle numerical value of product is compared with the numerical value setting and draws difference, rotating servo motor 103 rotation is controlled to make positioning seat 101 rotate to the direction of setting further according to difference, the orientation angle of positioning seat 101 can be automatically controlled as needed, control accuracy is high, and CCD module 104 locating speed is fast, and location efficiency is high.
Magnet ring laminating mechanism 22 includes magnet ring pressing frame 221、Press the pressing support base 222 of frame 221 top positioned at magnet ring、Vertically it is slidably connected at magnet ring and press the pressing table 223 on frame 221、Vertically it is slidably connected at the pressing lifting seat 224 on pressing support base 222、It is fixed on the magnet ring molding positioning sleeve 225 on pressing table 223、Magnet ring tool for stitching 226 positioned at magnet ring molding positioning sleeve 225 lower section、Magnetic stripe is squeezed into circular magnetic stripe annulus shaping mechanism 227 by strip、It is fixed on the magnet ring pressing cylinder 228 on pressing support base 222、Vertically it is correspondingly arranged at the magnetic stripe ring riveting bar 229 of magnet ring molding positioning sleeve 225 top，Pressing table 223 is located at below pressing support base 222，Pressing lifting seat 224 is located between pressing table 223 and pressing support base 222，The top of magnetic stripe ring riveting bar 229 is fixed on pressing lifting seat 224 bottom，Magnetic stripe annulus shaping mechanism 227 is located between magnetic stripe ring riveting bar 229 and magnet ring molding positioning sleeve 225，The outfan that magnet ring presses cylinder 228 is connected down and with pressing lifting seat 224.During work，Transfer assembly by iron hoop to be transferred on magnet ring tool for stitching 226 iron hoop by iron hoop feeding machanism 25，By magnetic stripe transfer mechanism 26, magnetic stripe is transferred on magnetic stripe annulus shaping mechanism 227 by magnetic stripe feeding machanism 24 simultaneously，Using magnetic stripe annulus shaping mechanism 227, magnetic stripe is squeezed into the circular magnetic stripe ring of open loop by strip，Then by magnetic stripe ring riveting bar 229, magnetic stripe ring is depressed in magnet ring molding positioning sleeve 225 and makes magnetic stripe ring form closed loop magnetic stripe，Finally magnetic stripe ring riveting bar 229 continues to push and presses to magnetic stripe ring on the iron hoop of magnet ring tool for stitching 226，Magnetic stripe can be squeezed into circular magnetic stripe ring by strip and press fit on iron hoop by magnet ring laminating mechanism 22 of the present utility model automatically，Assembly precision is high，Efficiency of assembling is high，High degree of automation，Product quality is stable，Effectively improve conforming product rate.
Magnetic stripe annulus shaping mechanism 227 includes the left magnet ring Forming press 2271 being transversely slidably connected on pressing table 223、Transversely it is slidably connected at the right magnet ring Forming press 2272 on pressing table 223、It is arranged on the left magnet ring forming cylinder 2273 on pressing table 223、It is arranged on the right magnet ring forming cylinder 2274 on pressing table 223、The magnetic stripe gathering sill 2275 being mutually linked with magnetic stripe transfer mechanism 26，Left magnet ring Forming press 2271、Right magnet ring Forming press 2272 is located at the left and right sides of magnet ring molding positioning sleeve 225 respectively，Magnetic stripe gathering sill 2275 is located at the rear of magnet ring molding positioning sleeve 225，The outfan drive connection left magnet ring Forming press 2271 of left magnet ring forming cylinder 2273，The outfan drive connection right magnet ring Forming press 2272 of right magnet ring forming cylinder 2274，The right side of left magnet ring Forming press 2271 offers left arc forming tank 2276，The left side of right magnet ring Forming press 2272 offers right arc forming tank 2277，The top down of magnetic stripe ring riveting bar 229 is convexly equipped with cylindrical sizing post 2291，Cylindrical sizing post 2291 stretches between left magnet ring Forming press 2271 and right magnet ring Forming press 2272，Strip magnetic stripe is transferred to left magnet ring Forming press 2271 by magnetic stripe gathering sill 2275、Between the sizing post 2291 of magnetic stripe ring riveting bar 229，Left magnet ring Forming press 2271 first extrudes to the right，Magnetic stripe is squeezed into by semicircular arc by the cooperation of left arc forming tank 2276 and sizing post 2291，Then right magnet ring Forming press 2272 extrudes to the left，By the cooperation of right arc forming tank 2277 and sizing post 2291, magnetic stripe is extruded circular，Magnetic stripe can be squeezed into circular magnetic stripe ring by strip by magnetic stripe annulus shaping mechanism 227 of the present utility model automatically，High degree of automation，Efficiency of assembling is high，Save artificial，Product quality is stable，Effectively improve conforming product rate.
Before and after the right arc forming tank 2277 of right magnet ring Forming press 2272, both sides are respectively formed with the guiding arcuate groove 2278 of outside expansion, the two ends of the magnetic stripe of semicircular arc can first be extruded and fold in right arc forming tank 2277 by guiding arcuate groove 2278, play guide effect it is ensured that magnetic stripe can be squeezed into circular magnetic stripe ring by strip.
Pressing support base 222 and magnet ring pressing frame 221 between be connected by many guide pillars 2211, pressing table 223 be slidably connected on guide pillar 2211 so that pressing table 223 lift more steady.It is provided with gag lever post 2212 between pressing table 223 lower surface and magnet ring pressing frame 221, be provided with gag lever post 2212 between pressing table 223 and pressing support base 222, gag lever post 2212 can play the effect limiting pressing table 223 lifting travel, improve security performance.
On magnet ring workbench 21, the position near magnetizer 23 is provided with magnetic detection device 211, magnet ring defective products discharge mechanism 212, can automatic detection magnetize after the magnetic of magnet ring whether meet requirement, when defective products is detected, by magnet ring defective products discharge mechanism 212, defective products is drained.
Finally it should be noted that; above example is only in order to illustrate the technical solution of the utility model; rather than the restriction to this utility model protection domain; although having made to explain to this utility model with reference to preferred embodiment; it will be understood by those within the art that; the technical solution of the utility model can be modified or equivalent, without deviating from the spirit and scope of technical solutions of the utility model.
Claims (8)
1. rotor assembly machine magnet ring assembling device it is characterised in that：Include magnet ring workbench（21）, magnet ring workbench（21）It is provided with magnet ring laminating mechanism magnetic stripe being pressed in iron hoop（22）, magnetizer（23）, magnetic stripe feeding machanism（24）, iron hoop feeding machanism（25）, by magnetic stripe by magnetic stripe feeding machanism（24）It is transferred to magnet ring laminating mechanism（22）On magnetic stripe transfer mechanism（26）, by iron hoop by iron hoop feeding machanism（25）It is transferred to magnet ring laminating mechanism（22）On iron hoop transfer assembly, by magnet ring laminating mechanism（22）On magnet ring be transferred to magnetizer（23）And simultaneously by magnet ring by magnetizer（23）Transfer away magnetize after transfer mechanism（27）, iron hoop transfer assembly include magnet ring glue applying mechanism（28）, iron hoop direction locating mechanism（29）, and by iron hoop successively by iron hoop feeding machanism（25）Deliver to magnet ring glue applying mechanism（28）, iron hoop direction locating mechanism（29）, magnet ring laminating mechanism（22）On iron hoop transfer mechanism（20）.
2. rotor assembly machine magnet ring assembling device according to claim 1 it is characterised in that：Described iron hoop direction locating mechanism（29）Include positioning seat（101）, for placing the rotating seat of product（102）, be arranged on positioning seat（101）On rotating servo motor（103）, be arranged on positioning seat（101）On CCD module（104）, rotating seat（102）It is rotatably arranged on positioning seat（101）On, rotating servo motor（103）Outfan drive connection rotating seat（102）, CCD module（104）Positioned at rotating seat（102）Top.
3. rotor assembly machine magnet ring assembling device according to claim 1 it is characterised in that：Described magnet ring laminating mechanism（22）Include magnet ring pressing frame（221）, be located at magnet ring press frame（221）The pressing support base of top（222）, vertically be slidably connected at magnet ring pressing frame（221）On pressing table（223）, be vertically slidably connected at pressing support base（222）On pressing lifting seat（224）, be fixed on pressing table（223）On magnet ring molding positioning sleeve（225）, be located at magnet ring molding positioning sleeve（225）The magnet ring tool for stitching of lower section（226）, magnetic stripe is squeezed into circular magnetic stripe annulus shaping mechanism by strip（227）, be fixed on pressing support base（222）On magnet ring pressing cylinder（228）, be vertically correspondingly arranged at magnet ring molding positioning sleeve（225）The magnetic stripe ring riveting bar of top（229）, pressing table（223）It is located at pressing support base（222）Lower section, presses lifting seat（224）Positioned at pressing table（223）With pressing support base（222）Between, magnetic stripe ring riveting bar（229）Top be fixed on pressing lifting seat（224）Bottom, magnetic stripe annulus shaping mechanism（227）Positioned at magnetic stripe ring riveting bar（229）With magnet ring molding positioning sleeve（225）Between, magnet ring presses cylinder（228）Outfan down and with pressing lifting seat（224）Connect.
4. rotor assembly machine magnet ring assembling device according to claim 3 it is characterised in that：Described magnetic stripe annulus shaping mechanism（227）Include and be transversely slidably connected at pressing table（223）On left magnet ring Forming press（2271）, be transversely slidably connected at pressing table（223）On right magnet ring Forming press（2272）, be arranged on pressing table（223）On left magnet ring forming cylinder（2273）, be arranged on pressing table（223）On right magnet ring forming cylinder（2274）, and magnetic stripe transfer mechanism（26）The magnetic stripe gathering sill being mutually linked（2275）, left magnet ring Forming press（2271）, right magnet ring Forming press（2272）It is located at magnet ring molding positioning sleeve respectively（225）The left and right sides, magnetic stripe gathering sill（2275）Positioned at magnet ring molding positioning sleeve（225）Rear, left magnet ring forming cylinder（2273）Outfan drive connection left magnet ring Forming press（2271）, right magnet ring forming cylinder（2274）Outfan drive connection right magnet ring Forming press（2272）, left magnet ring Forming press（2271）Right side offer left arc forming tank（2276）, right magnet ring Forming press（2272）Left side offer right arc forming tank（2277）, magnetic stripe ring riveting bar（229）Top down be convexly equipped with cylindrical sizing post（2291）, cylindrical sizing post（2291）Stretch into left magnet ring Forming press（2271）With right magnet ring Forming press（2272）Between.
5. rotor assembly machine magnet ring assembling device according to claim 4 it is characterised in that：Described right magnet ring Forming press（2272）Right arc forming tank（2277）Both sides are respectively formed with the guiding arcuate groove of outside expansion in front and back（2278）.
6. rotor assembly machine magnet ring assembling device according to claim 3 it is characterised in that：Described pressing support base（222）Press frame with magnet ring（221）Between pass through many guide pillars（2211）Connect, pressing table（223）It is slidably connected at guide pillar（2211）On.
7. rotor assembly machine magnet ring assembling device according to claim 3 it is characterised in that：Described pressing table（223）Lower surface presses frame with magnet ring（221）Between be provided with gag lever post（2212）, pressing table（223）With pressing support base（222）Between be provided with gag lever post（2212）.
8. the rotor assembly machine magnet ring assembling device according to claim 1～7 any one it is characterised in that：Described magnet ring workbench（21）Upper close magnetizer（23）Position be provided with magnetic detection device（211）, magnet ring defective products discharge mechanism（212）.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520735501 | 2015-09-22 | ||
| CN2015207355014 | 2015-09-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206004495U true CN206004495U (en) | 2017-03-08 |
Family
ID=58203960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620322419.3U Expired - Fee Related CN206004495U (en) | 2015-09-22 | 2016-04-18 | Rotor assembly machine magnet ring assembling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206004495U (en) |
-
2016
- 2016-04-18 CN CN201620322419.3U patent/CN206004495U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170222 Address after: 523000 Guangdong Province, Dongguan city Changan town Xin'an Street Community Road No. 6 2 floor Patentee after: Dongguan raise automation technology Co., Ltd. Address before: 523000 Guangdong city in Dongguan Province town of Changan Wusha Cun Da Sha Industrial Zone No. 12 pier Patentee before: Dongguan Longshun Automation Technology Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170308 Termination date: 20170418 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |