CN205999704U - Moment quick-fried straw treating device - Google Patents
Moment quick-fried straw treating device Download PDFInfo
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- CN205999704U CN205999704U CN201620979100.8U CN201620979100U CN205999704U CN 205999704 U CN205999704 U CN 205999704U CN 201620979100 U CN201620979100 U CN 201620979100U CN 205999704 U CN205999704 U CN 205999704U
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Abstract
This utility model discloses a kind of quick-fried straw treating device of moment, including：The steam-explosion jar vertically placed, steam-explosion jar is fixed using the support located at its side；Steam explosion tank top is provided with charging aperture, charging aperture is provided with the door of hydraulic control, door one end is provided with T-shaped connector, the lower end of T-shaped connector is side walls hinged with charging aperture, the right-hand member of T-shaped connector is hinged with hydraulic stem, the other end of hydraulic stem is hinged with steam explosion tank wall, and the door other end is provided with buckle；Steam explosion pot sidewall is provided with the arc-shaped door coaxial with steam explosion tank；Steam explosion pot sidewall is provided with pressure gauge, air inlet, and air inlet is connected with steam channel, is provided with the first check valve at air inlet.Increase pressure release area using arc-shaped door, realize steam explosion.
Description
Technical field
This utility model is related to a kind of straw treating device, especially relates to a kind of moment of utilization steam explosion principle quick-fried
Straw treating device.
Background technology
Assessment result shows, national Primary Crop Straw theoretical resources amount is 10.4 hundred million tons within 2015, can collect resource
Measure as 9.0 hundred million tons, stalk comprehensive utilization rate is 20.1%.Straw is the primary raw material in papermaking, Chinese papermaking association 2015
Degree report display, China every year by stover for paper pulp 0.2 hundred million tons of lazy weight, in consideration of it, straw process have wide
The market space.
Process for straw mainly has cooking process, thermal spraying and steam explosion method at present.General existence general knowledge teaches that,
When completing cooking food using pressure cooker, need steam bleeding decompression can open pot cover, now we can find that in pot, food is heat
, about 100 DEG C；When we place " putting a soon " valve and do thermal jet test in a container bottom, we can find to spray
The temperature of thing is equally attached at 100 DEG C, is similar to therewith, and the thermal spraying dwell time is long compared with steam explosion method, and ejection temperature of charge is higher, needs
Through supercooling ability Neng Jinrenxia road technique, the non-conductor being heat due to straw, lead to cool time very long, impact produces effect
Rate., similar to Baoshang, digestion time is longer for cooking process, and many compared with thermal spraying length, is typically remembered with hour, and this results in its life
Produce efficiency lower.The physical process of steam explosion method, similar to sudden reduction air pressure outside the room of closing, makes the gas in room
Outwards go out, room is destroyed, if the speed that air pressure reduces is slower, then gas can release from each hole in room, and
Room will not be made to be damaged.The technological essence of steam explosion is：The burst of inside plant tissues gas compressed short time will be infiltered
Property release finish it is therefore an objective to less energy by raw material decomposes.Steam explosive machine is in Millisecond by the whole raw materials in container
In the range of, it is suspended in airspace in the form of fried dissipating.Because its action time is short, energy density is high and concentrates, steam molecule
Can penetrate between cellulose and lignin et al. molecule, can sufficiently on people's molecular level, material be decomposed, reach point
Purpose from cellulose and the macromole such as lignin.For these reasons, adopt steam explosion method, yet with steam explosion method in practice more
Need to complete steam explosion in Millisecond, specifically need to complete steam explosion in 0.0087 second, and the steam explosion declared in prior art
This requirement of device difficult to reach.
Utility model content
The technical problems to be solved in the utility model is to provide one kind can really realize steam explosion, decompose straw using steam explosion
The moment quick-fried straw treating device of stalk.
For solving the above problems, moment of the present utility model quick-fried straw treating device, including：The steam-explosion jar vertically placed,
Steam-explosion jar is fixed using the support located at its side；Steam explosion tank top is provided with charging aperture, and charging aperture is provided with the door of hydraulic control,
Door one end is provided with T-shaped connector, and the lower end of T-shaped connector is side walls hinged with charging aperture, the right-hand member of T-shaped connector
Hinged with hydraulic stem, the other end of hydraulic stem is hinged with steam explosion tank wall, and the door other end is provided with buckle；Steam explosion pot sidewall is provided with
The arc-shaped door coaxial with steam explosion tank；Steam explosion pot sidewall is provided with pressure gauge, air inlet, and air inlet is connected with steam channel, enters
It is provided with the first check valve at QI KOU.
Preferably, steam explosion pot bottom setting piston in above-mentioned moment quick-fried straw treating device, piston-top surface is provided with cylinder,
It is provided with electric heater unit, cylinder is made with cast iron inside cylinder.
Preferably, the inwall of above-mentioned moment quick-fried straw treating device middle charging aperture is provided with spiral type lines, air inlet and vapour
The axis of quick-fried tank is in a certain angle to make steam enter inside steam-explosion jar with direction obliquely.
Preferably, in above-mentioned moment quick-fried straw treating device, steam explosion pot sidewall is provided with discharge outlet.
Preferably, in above-mentioned moment quick-fried straw treating device, steam explosion tank wall is provided with the first articulated jib, and arc-shaped door outer arm sets
There is the second articulated jib, the first articulated jib is hinged with the second articulated jib.
Preferably, above-mentioned moment quick-fried straw treating device also includes door-opening mechanism, and door-opening mechanism includes：It is installed on support
Motor and speed reducer structure, the output shaft of reducing gear is connected with first connecting rod, and the other end of first connecting rod is hinged with second connecting rod,
The other end of second connecting rod is hinged with the strainer being installed on arc-shaped door outer wall.
Preferably, in above-mentioned moment quick-fried straw treating device, second connecting rod includes：Threaded shank and nut portions, threaded shank with
Tight mechanism is hinged, and nut portions are hinged with first connecting rod by base, and nut portions can the central shaft with second connecting rod be on base
Axle does axial-rotation.
Preferably, in above-mentioned moment quick-fried straw treating device, strainer includes：Two hinged third connecting rods, the 3rd even
The other end connecing is hinged with fourth link by hinge respectively, and the other end of two fourth link is hinged together, and hinge is provided with
Rolling bearing, rolling bearing embeds in the slideway of arc-shaped door outer wall, and slip two ends are provided with cushion pad.
Preferably, above-mentioned moment quick-fried straw treating device includes safety control, and safety control includes：Located at arc
The electromagnetic relief valve of shape door, the control device being connected with electromagnetic relief valve, pressure gauge and/or electric heater unit, piston, control
Device internal memory contains working pressure and threshold value, and threshold value includes the first threshold increasing successively and Second Threshold, and control device is read
Take pressure gauge reading and compare with threshold value.
Using the moment of such scheme quick-fried straw treating device, in steam-explosion jar, there is high steam, opens the wink of arc-shaped door
Between steam-explosion jar internal pressure relief, produce steam explosion, using arc-shaped door increase pressure release area, so that steam explosion was completed in 0.0087 second.
Brief description
Fig. 1 is the schematic diagram of this utility model moment quick-fried straw treating device.
Fig. 2 is the schematic diagram of this utility model moment quick-fried straw treating device middle charging aperture.
Fig. 3 is the schematic diagram of door-opening mechanism in this utility model moment quick-fried straw treating device.
Fig. 4 is the schematic diagram of second connecting rod in this utility model moment quick-fried straw treating device.
Fig. 5 is the schematic diagram of strainer in this utility model moment quick-fried straw treating device.
Specific embodiment
Below with reference to accompanying drawing, specific embodiment of the present utility model is described in detail.
As shown in figure 1, in first embodiment of the present utility model, moment, quick-fried straw treating device included
The steam-explosion jar 1 vertically placed, steam-explosion jar 1 is fixing using the support 2 located at its side, and steam is filled with steam-explosion jar 1
Portion simultaneously forms steam explosion using moment pressure release, and support 2 also absorbs vibration when dodging quick-fried；
Steam-explosion jar 1 top is provided with charging aperture 3, and charging aperture 3 as shown in Figure 2 is provided with the door 4 of hydraulic control, door 4 one end
It is provided with T-shaped connector 5, the lower end of T-shaped connector 5 is side walls hinged with charging aperture 3, the right-hand member of T-shaped connector 5 and liquid
Depression bar 6 is hinged, and the other end of hydraulic stem 6 is hinged with steam-explosion jar 1 outer wall, and door 4 other end is provided with buckle 7, and buckle 7 passes through to connect more
Bar structure is controlled by hydraulic stem 6, and so when hydraulic stem 6 shortens, charging aperture is opened and can be fed；Feed when hydraulic stem 6 extends
Mouth is closed, is sealed and lock, and can bear the larger pressure of inside；
Steam-explosion jar 1 side wall is provided with the arc-shaped door 8 coaxial with steam-explosion jar 1 tank body, so utilizes arc-shaped door 8 pressure release, due to arc
Shape door 8 area is big compared with steam-explosion jar 1 base area, and pressure release speed is fast, it is possible to achieve completed steam explosion, arc-shaped door 8 in 0.0087 second
Outer wall is hinged with the outer wall of steam-explosion jar 1, and so that arc-shaped door 8 is no longer contacted with steam-explosion jar 1 when opening, specifically, outside steam-explosion jar 1
Wall is provided with the first articulated jib 0801, and arc-shaped door 8 outer wall is provided with the second articulated jib 0802, the first articulated jib 0801 and the second articulated jib
Hinged between 0802, such arc-shaped door 8 utilizes articulated jib to overturn, and prevents from affecting pressure release speed because contacting with steam-explosion jar 1；
Steam-explosion jar 1 side wall is provided with pressure gauge, air inlet 9, and air inlet 9 is connected with steam channel, and water vapour passes through air inlet 9
Enter inside steam-explosion jar 1, at air inlet 9, be provided with the first check valve, make the steam can only be externally to steam-explosion jar internal flow；So
Steam enters steam-explosion jar and is internally formed high pressure, reaches predetermined work pressure.
Using the moment of such scheme quick-fried straw treating device, pretreated straw is put into steam-explosion jar by charging aperture
Inside, steam enters steam-explosion jar by air inlet, and the presence due to the first check valve after reaching operating pressure can make steam-explosion jar
Internal pressure remains stable, and after maintaining certain time to make water vapour penetration enter straw inside, opening arc-shaped door makes internal pressure lead to
Cross and obtain abrupt release at arc-shaped door, during this, high steam externally expands workmanship, make the steam within straw from straw
Spurt out Straw decomposing in inside.When arranging the first check valve and preventing using common valve, because reaching valve after predetermined pressure
Door is closed and leads to the excessive nowhere release of pressure in steam channel to be caused danger.
For ease of air inlet, steam channel arranges pressurizer, pressurizer includes three way cock, and the first check valve sets
Put the one end in three way cock, the other end of three way cock is respectively provided with compressor and the second check valve, it is single that steam passes through second
Enter inside three way cock to valve, compressor operating is entered inside steam-explosion jar by the first check valve after making both vapor compression, due to
The presence of the second check valve, prevent steam to steam channel upstream backflow.
In above-described embodiment, sometimes it is difficult to make internal pressure reach operating pressure using air inlet 9, or is difficult to finely control
System adjusts internal pressure, so leads to the bad control of steam explosion effect, for solving this problem, moment quick-fried straw treating device optimization
For steam-explosion jar 1 bottom arranges piston (not shown), and piston can be in steam-explosion jar internal motion to adjust steam-explosion jar inner space
Size, so when the piston is moving up, steam-explosion jar inner space reduce, internal pressure increase；When the piston is moving down,
Steam-explosion jar inner space increases, and internal pressure reduces, and so can coordinate the steam flexible internal pressure that air inlet enters, control
Steam explosion effect processed.
Piston-top surface is provided with cylinder 10, is provided with electric heater unit inside cylinder 10, so will using electric heater unit
Enter the water vapour within steam-explosion jar to heat further, increase internal pressure further, strengthen steam explosion effect, and be thermally formed
Thermal current upwards, the straw falling speed entering from the charging aperture 3 at top within steam-explosion jar 1 is slowed down, and prevents straw from piling up
In bottom influences steam to straw internal penetration, and then affect steam explosion effect.Cylinder 10 is made with cast iron, and its radiating is relatively slow,
After once heating can heat release for a long time, effect is more longlasting, and cast iron is very strong to ability to bear of exploding, can be with effective protection in it
The electric heater unit in portion.
For slowing down the falling speed of straw further, the inwall of charging aperture 3 is provided with spiral type lines, makes straw in steam-explosion jar
Mid-game screws off fall, and air inlet 9 is in a certain angle with the axis of steam-explosion jar, so that steam is entered in steam-explosion jar with direction obliquely
Portion, the straw impacting whereabouts further delays its falling speed.
Moment of the present utility model, quick-fried straw treating device utilized steam explosion, and moisture may be gathered in bottom, therefore exists
Side wall setting discharge outlet 11.
Impact larger during steam explosion, need setting buffer unit to prevent arc-shaped door from directly clashing into steam-explosion jar side because of impulsive force
Wall, and once dodge quick-fried also need to later will close quick-fried to be dodged next time by arc-shaped door by steam-explosion jar reduction, realize repeating
Using it is therefore desirable to arrange door-opening mechanism.As shown in figure 3, door-opening mechanism includes
It is installed on the motor A1 and reducing gear A2 of support 2, the output shaft of reducing gear A2 is connected with first connecting rod A3, the
The other end of one connecting rod A3 is hinged with second connecting rod A4, the other end of second connecting rod A4 and the tensioning device being installed on arc-shaped door outer wall
Structure is hinged, and second connecting rod A4 is ball screw arrangement, by transform linear motion for rotary motion to discharge impulsive force, concrete and
Speech, as shown in figure 4, second connecting rod A4 includes threaded shank A41 and nut portions A42, threaded shank A41 is hinged with strainer, nut
Portion A42 is hinged with first connecting rod A3 by base A43, and nut portions A42 can be with the central shaft of second connecting rod as axle on base A43
Do axial-rotation, that is, in second connecting rod, nut portions can do axial-rotation, so when threaded shank A41 is moved to nut portions A42
Nut portions rotate, and a part of axial impact force is converted into rotation, discharge load.
As shown in figure 5, including two hinged third connecting rod B1, the other end of third connecting rod B1 passes through strainer respectively
Hinge B2 is hinged with fourth link B3, and the other end of two fourth link B3 is hinged together, and hinge B2 is additionally provided with rolling bearing,
Rolling bearing embeds in the slideway of arc-shaped door outer wall, and slideway two ends are provided with cushion pad.So when first connecting rod promotes second connecting rod
To arc-shaped door close when, that is, close arc-shaped door when, two hinges of strainer are located remotely from each other in slideway, and that is, strainer is opened
Open, after reaching slip top, strainer promotes arc-shaped door to move, and arc-shaped door is closed；When preparing steam explosion, first connecting rod draws
, away from arc-shaped door, two hinges of strainer are close to each other in slideway, and that is, strainer closes for dynamic second connecting rod, reach one
Positioning is put as started drag arc-shaped door when being immediately adjacent to each other, and arc-shaped door is opened, and the moment of unlatching occurs steam explosion, produces enormous impact force
Arc-shaped door is outwards pushed, this is that strainer opens, absorb a part of impulsive force, open the pusher that puts in place and move second connecting rod, the
In two connecting rods, nut portions rotate under connecting rod motive force, absorb impulsive force further, and also remaining impulsive force is using opening
Door mechanism and support absorb, so guarantee steam explosion when will not damage arc-shaped door it is ensured that the safety and reliability of steam-explosion jar.
In above-described embodiment, the hinged place within door-opening mechanism and strainer is respectively provided with wind spring, is absorbed using wind spring
Impulsive force.
In above-described embodiment, the middle part of two third connecting rod B1 is hinged with the 5th connecting rod B4 respectively, and the 5th connecting rod B4 is another
End is hinged with the top of the inverted-F buckle B5 being hinged on arc door side, mid link B51 of inverted-F buckle B5 and arc-shaped door
Hinged, when inverted-F card B5 buckles rotation, its underpart connecting rod B52 can be connected to steam-explosion jar outer wall, and arc-shaped door is fixedly secured.
It is full of steam in steam-explosion jar, and needs pressurize certain time so that water vapour penetration is to inside straw, this is just to steam explosion
The crushing resistance of tank and safety propose very high request, and for guaranteeing the safety of steam-explosion jar, moment of the present utility model, quick-fried straw was processed
Device is additionally provided with safety control, including the electromagnetic relief valve located at arc-shaped door, with electromagnetic relief valve, pressure gauge, electrical heating
The control device that device, piston connect, control device internal memory contains working pressure and threshold value, threshold value include increasing successively the
One threshold value and Second Threshold, control device is read pressure gauge reading and is compared with threshold value, when pressure gauge reading is more than first threshold
When, control device startup electromagnetic relief valve carries out pressure release and reduces steam explosion pressure inside the tank；When pressure gauge reading is more than Second Threshold
When, control device starts piston makes piston move downward, and steam-explosion jar internal volume increases, and reduces pressure；When pressure gauge reading is little
When working pressure, control device starts electric heater unit and heats steam inside, or starts in piston compression steam-explosion jar
Gas is to increase pressure.So can prevent that pressure is excessive to explode with real-time regulation steam explosion pressure inside the tank.
There is steam explosion in the moment opening arc-shaped door in this utility model moment quick-fried straw treating device, can produce relatively during steam explosion
The big sound, produces sound pollution, during steam explosion, voice may form shock wave simultaneously, causes the vibration of support, needs for this
Setting silencing means, the security reliability of the increase device that not only reduced noise again, as shown in figure 1, the outer wall of steam-explosion jar 1 be provided with multiple
Circumferential rib and multiple axial rib, circumferential rib and axial rib are intersected to form grid space on the outer wall of steam-explosion jar 1；Steam-explosion jar 1
Outer surface be rough design, in particular by the cross-section of steam-explosion jar, the outer surface of steam-explosion jar is in include height
Peak and low ebb curved, and at peak, be provided with aperture, aperture the outer wall not through steam-explosion jar of sinking, aperture plays noise reduction
The effect in hole；Support 2 is provided with transversal rib, first longitudinal direction fin, second longitudinal direction fin, transversal rib, first longitudinal direction fin,
Two longitudinal fins intersect the three-dimensional grid of formation, and when steam explosion occurs, steam-explosion jar produces and vibrates and cause air pulsation, grid and
The vibrations of air are split, are upset by three-dimensional grid, thus reducing sent sound, play the effect of noise reduction.
Above in conjunction with accompanying drawing, this utility model preferred embodiment and embodiment are explained in detail, but this
Utility model is not limited to the above-described embodiment and examples, in the ken that those skilled in the art possess, also may be used
So that various changes can be made without departing from the concept of the premise utility.
Claims (9)
1. a kind of moment quick-fried straw treating device is it is characterised in that include：
The steam-explosion jar vertically placed, steam-explosion jar is fixed using the support located at its side；
Steam explosion tank top is provided with charging aperture, and charging aperture is provided with the door of hydraulic control, and door one end is provided with T-shaped connector, T word
The lower end of shape connector is side walls hinged with charging aperture, and the right-hand member of T-shaped connector is hinged with hydraulic stem, the other end of hydraulic stem
Hinged with steam explosion tank wall, the door other end is provided with buckle；
Steam explosion pot sidewall is provided with the arc-shaped door coaxial with steam explosion tank；
Steam explosion pot sidewall is provided with pressure gauge, air inlet, and air inlet is connected with steam channel, is provided with the first check valve at air inlet.
2. moment according to claim 1 quick-fried straw treating device it is characterised in that：
Steam explosion pot bottom arranges piston, and piston-top surface is provided with cylinder, is provided with electric heater unit, cylinder is to cast inside cylinder
Ferrum is made.
3. moment according to claim 1 quick-fried straw treating device it is characterised in that：
The inwall of charging aperture is provided with spiral type lines, and air inlet is in a certain angle with the axis of steam-explosion jar to make steam with obliquely
Direction enters inside steam-explosion jar.
4. moment according to claim 1 quick-fried straw treating device it is characterised in that：
Steam explosion pot sidewall is provided with discharge outlet.
5. moment according to claim 1 quick-fried straw treating device it is characterised in that：
Steam explosion tank wall is provided with the first articulated jib, and arc-shaped door outer arm is provided with the second articulated jib, the first articulated jib and the second articulated jib
Hinged.
6. moment according to claim 5 quick-fried straw treating device is it is characterised in that also include door-opening mechanism, door lifter
Structure includes：
Be installed on the motor and speed reducer structure of support, the output shaft of reducing gear is connected with first connecting rod, first connecting rod another
End is hinged with second connecting rod, and the other end of second connecting rod is hinged with the strainer being installed on arc-shaped door outer wall.
7. moment according to claim 6 quick-fried straw treating device is it is characterised in that second connecting rod includes：
Threaded shank and nut portions, threaded shank is hinged with strainer, and nut portions are hinged with first connecting rod by base, and nut portions can
On base, the central shaft with second connecting rod does axial-rotation for axle.
8. moment according to claim 7 quick-fried straw treating device is it is characterised in that strainer includes：
Two hinged third connecting rods, the other end of the 3rd connection is hinged with fourth link by hinge respectively, two fourth link
The other end be hinged together, hinge is provided with rolling bearing, rolling bearing embed arc-shaped door outer wall slideway in, slip two ends
It is provided with cushion pad.
9. the quick-fried straw treating device of the moment according to any of the above claim is it is characterised in that also include security control
Device, safety control includes：
Located at the electromagnetic relief valve of arc-shaped door, the control being connected with electromagnetic relief valve, pressure gauge and/or electric heater unit, piston
Device, control device internal memory contains working pressure and threshold value, and threshold value includes the first threshold increasing successively and Second Threshold, control
Device processed is read pressure gauge reading and is compared with threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620979100.8U CN205999704U (en) | 2016-08-29 | 2016-08-29 | Moment quick-fried straw treating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620979100.8U CN205999704U (en) | 2016-08-29 | 2016-08-29 | Moment quick-fried straw treating device |
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| Publication Number | Publication Date |
|---|---|
| CN205999704U true CN205999704U (en) | 2017-03-08 |
Family
ID=58195579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620979100.8U Withdrawn - After Issue CN205999704U (en) | 2016-08-29 | 2016-08-29 | Moment quick-fried straw treating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205999704U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106192507A (en) * | 2016-08-29 | 2016-12-07 | 北京润拓工业技术有限公司 | Moment quick-fried straw treating device |
| CN110540604A (en) * | 2019-10-12 | 2019-12-06 | 西藏天虹科技股份有限责任公司 | Method for extracting conic gymnadenia rhizome polysaccharide |
-
2016
- 2016-08-29 CN CN201620979100.8U patent/CN205999704U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106192507A (en) * | 2016-08-29 | 2016-12-07 | 北京润拓工业技术有限公司 | Moment quick-fried straw treating device |
| CN110540604A (en) * | 2019-10-12 | 2019-12-06 | 西藏天虹科技股份有限责任公司 | Method for extracting conic gymnadenia rhizome polysaccharide |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170908 Address after: 100000 Beijing Xicheng District city outside Guang'an South Street No. 59 floor 2 South Gate 219 Co-patentee after: Beijing Wowjoint Machinery Co. Patentee after: Beijing Run Billiton Industrial Technology Co., Ltd. Address before: 100000 Beijing Xicheng District city outside Guang'an South Street No. 59 floor 2 South Gate 219 Patentee before: Beijing Run Billiton Industrial Technology Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20170308 Effective date of abandoning: 20171226 |