CN205999338U - A kind of feed nozzle - Google Patents
A kind of feed nozzle Download PDFInfo
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- CN205999338U CN205999338U CN201620645605.0U CN201620645605U CN205999338U CN 205999338 U CN205999338 U CN 205999338U CN 201620645605 U CN201620645605 U CN 201620645605U CN 205999338 U CN205999338 U CN 205999338U
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- catalytic cracking
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Abstract
A kind of catalytic cracking novel atomized feed nozzle, it includes shower nozzle, trunnion, outer tube, inner tube, raw material oil-in and steam inlet, steam orifice plate;Steam carries out to raw oil being atomized for the first time in mixed aerosol room, steam carries raw oil and enters trunnion through the contraction of contraction section circulation area, spray through aditus laryngis section and diffuser again, steam is made to carry out second atomization to raw oil, steam carries the jet expansion that raw oil enters shower nozzle, carries out third time and is atomized;The jet expansion of shower nozzle has various arrangement form, makes steam carry when raw oil sprays to be formed the screen of broadness, is conducive to being fully contacted, reacting of raw oil and catalyst, effectively reduces crushing of catalyst simultaneously.
Description
Technical field
This utility model belongs to petroleum refining field catalytic cracking unit, relates generally to a kind of heavy-oil catalytic of multistage atomizing
Cracking novel feed nozzle.
Background technology
Reaction raw materials oil atomizing feed nozzle is a visual plant of petroleum refining field catalytic cracking unit, its effect
It is:First raw oil crushed, be atomized as substantial amounts of fine drop, then raw material oil droplet is injected to catalytic cracking riser reaction
In device, mix with the catalyst in riser reactor, react.Raw oil feed atomization spray currently used for catalytic cracking unit
The form of mouth has a lot, for example, has a cast, trunnion type, Y type, spiral blade profile, cone target type and all kinds of target type nozzle, domestic spray
Mouth has single-tube nozzle, that is, adopt single tube chamber to feed air inlet mixed aerosol, using effect is less desirable.
Nozzle make reaction raw materials become droplet it is therefore an objective to can Quick-gasifying reacting, atomization is not final purpose,
Improve reaction effect and be only target.For the reaction result having reached, that is, need to make the liquid atomization, need to make atomization logistics again
Distribute in reactor, be critically important especially with catalyst uniform contact.
Further, since the liquid mist such as raw oil to be made turns to fine particle, need higher pressure drop and gas flow rate.Existing
The gas-liquid atomization logistics of technology high speed is injected directly into reactor, catalyst is washed away broken more serious.
But in actual use, said nozzle more or less has problems with:One is the atomization of raw oil
Effect needs to be improved further;Two is that the raw oil being injected in riser reactor by nozzle is not wide with catalyst contact surface,
Reaction effect is not good;Three be the atomization having nozzle to spray raw material oil droplet jet velocity too high, make catalyst breakage serious.
The utility model proposes a kind of catalytic cracking novel atomized feed nozzle, raw oil is made to obtain multistage atomizing, effectively
Elimination major diameter drop, thus reaching the atomizing particle size required by catalytic cracking process.Research to shower nozzle finds simultaneously, spray
The raw oil that head sprays into riser reactor is contacted with catalyst, reacts insufficient, is the arrangement shape due to conventional jet expansion
Formula is unfavorable for the diffusion of raw oil, the utility model proposes four kinds of nozzle structure forms, the jet expansion center of shower nozzle both sides
Line and nozzle-axis angle are 0-30 °, and nozzle surface is deflected from middle part to both sides, is 0-30 ° with radial direction angle, this setting
Make raw material oil droplet be sprayed into from nozzle to spread to both sides after riser reactor, form broad screen, the contact surface with catalyst
Bigger.In addition, jet expansion is provided with expansion segment, through circulation area expansion segment when raw material oil droplet sprays, due to atomization gas
Density is little, and the increase with circulation area is slowed down rapidly, reduces the situation of catalyst breakage.
Utility model content
The purpose of this utility model is to provide a kind of catalytic cracking novel atomized feed nozzle so as to enable to raw oil
Multistage atomizing, effectively eliminate major diameter drop, form broader screen when nozzle sprays simultaneously so that raw oil with
Catalyst more fully contacts, reacts.
For solving the above problems, the technical solution of the utility model is:
A kind of catalytic cracking novel atomized feed nozzle, described nozzle includes shower nozzle, trunnion, outer tube, inner tube, raw oil enter
Mouth, steam inlet and steam orifice plate;Described steam orifice plate is arranged between trunnion and outer tube, steam orifice plate centre bore with
Inner tube is connected, and forms toroidal cavity and constitute vaporium between steam orifice plate, outer tube and inner tube, and arranges steam on vaporium
Entrance, constitutes mixed aerosol room between steam orifice plate, inner tube outlet and trunnion contraction section entrance;Described trunnion has contraction
, that is, there are expansion segment, aditus laryngis section and contraction section in expansion range of atomization;The described multiple steam fumarole of steam orifice plate circle distribution, shower nozzle
The multiple jet expansion of circle distribution.
The trunnion of described catalytic cracking novel atomized feed nozzle has multiple shrinkage expansion ranges of atomization, that is, have multigroup formation
The expansion segment of logistics acceleration-deceleration, aditus laryngis section and contraction section.
The steam orifice plate of above-mentioned catalytic cracking novel atomized feed nozzle is around the steam spray of inner tube circle distribution N number of φ D
Hole, N, D are determined by the treating capacity of raw oil.
Steam fumarole can set on inner pipe.
The shower nozzle circumference of described catalytic cracking novel atomized feed nozzle arranges multiple jet expansions, the knot of jet expansion
Structure is set to wikipedia type, is made up of contraction section, aditus laryngis section, expansion segment, and this structure can make raw oil obtain third level atomization,
Form deceleration area in expansion segment simultaneously, effectively solve that raw material oil droplet jet velocity is too high to make serious the asking of catalyst breakage
Topic;The arrangement of jet expansion may be configured as the various arrangement shapes such as circular arrangement that is uniform, oval or limiting vertical direction width
Formula;The surface at spray outlet end is designed as the tangent plane that steering angle is α in the horizontal direction, and α is 0-30 °, and jet expansion centrage exists
Horizontal direction and shower nozzle axis angle are β, and β is 0-30 °;Arrangement above makes steam carry after raw oil is sprayed by jet expansion
Sector, to the expansion of horizontal both sides, forms broader steam screen, so that raw oil is fully reacted with catalyst.
The shower nozzle circumference of described catalytic cracking novel atomized feed nozzle arranges multiple jet expansions, spray outlet end face water
Jet expansion above flat axis deflects down C1 angle in Way out;Outlet below spray outlet end face horizontal axis exists
Way out upward deflects C2 angle;The outlet streams of diverse location are made to be pooled to flat area in reactor;Go out away from shower nozzle
The corresponding different C1 and C2 numerical value of outlet of mouth end face vertical centrage different distance.
In the jet expansion inner surface of shower nozzle or jet expansion contraction section inner surface or jet expansion contraction section and aditus laryngis section
Surface could be arranged to many clover shapes, is preferentially set to Herba Galii Bungei shape, and this setting makes third level atomizing steam that raw oil is rushed
Hit, breaking capacity higher.
Raw oil that is heated and having certain pressure enters in mixed aerosol room through raw material oil-in, inner tube, and steam is through steaming
Vapour entrance enters vaporium, and entrance mixed aerosol room after being accelerated by the multiple steam fumarole of circle distribution on steam orifice plate,
The raw oil flowing into mixed aerosol room above by inner tube is carried out impacting, mixes, makes raw oil obtain being atomized, simultaneously for the first time
Because the multiple steam fumaroles of circle distribution on steam orifice plate are around inner tubes, form steamdrum and carry round raw oil and at a high speed
Raw oil flows, and reduces the gathering in side wall region for the big drop, strengthens atomizing effect;Steam carries raw oil and enters in trunnion,
Because the contraction section of trunnion is tapered, further through aditus laryngis section and expansion segment so that steam enters to raw oil after circulation area contraction
Row is further to be impacted, crushes, and makes raw oil obtain second atomization, due to can arrange multigroup expansion segment, aditus laryngis in trunnion
Section and contraction section, make steam carry the multiple acceleration-deceleration of raw oil, now impact grinding ability is higher, and atomizing effect is more preferable;Steam
Vapour carries the jet expansion that raw oil enters on shower nozzle, and because jet expansion has contraction section, aditus laryngis section, circulation area is shunk and made
Steam accelerates raw oil is further impacted, crushes in contraction section, forms third time and is atomized.Through three-level atomization, can
Effectively eliminate major diameter drop so that the raw oil entering riser reactor is fully contacted, reacts with catalyst, thus carrying
High reaction yield.
Control due to each jet expansion direction has been carried out with design, carry out the expansion of β angle in the horizontal direction, enter in vertical direction
Row C1 and C2 angular direction flow to react outside spray outlet end and converge at atomization logistics jet length L of requirement, so that porous is flowed out
Oil and gas logistics formed in reactor flat distribution band, can sufficiently contact with the catalyst in reactor gasification, react.
C1 and C2 value is determined by L.
Catalytic cracking novel atomized feed nozzle of the present utility model, compared with prior art, has following beneficial effect
Really:
1st, the three-level atomization to raw oil can effectively eliminate major diameter drop, thus reaching required by catalytic cracking process
Atomizing particle size;
2nd, this jet expansion arrangement form makes steam carry after raw oil sprays and forms broader and flat steam oil gas
Screen, so that raw oil and catalyst are fully contacted, react, improves yield;
3rd, this jet expansion is provided with deceleration area, solves that raw material oil droplet jet velocity is too high to make catalyst breakage serious
Problem;
4th, because the contraction section 11 of trunnion 6 is tapered, carry further through steam in aditus laryngis section 10 circulation area contraction process
The multiple acceleration-deceleration of raw oil, increases the speed difference of gas and liquid so that steam is further impacted to raw oil, breaks
Broken, make raw oil atomized;Steam carries the jet expansion 8A that raw oil enters on shower nozzle 8, because jet expansion 8A has receipts
Contracting section 8D, aditus laryngis section 8C, circulation area is shunk and so that steam is accelerated raw oil is further impacted, break in contraction section 8D
Broken, formed and be atomized again.
Brief description
Fig. 1-Fig. 9 is catalytic cracking novel atomized feed nozzle structure chart, specifically:
Fig. 1:Catalytic cracking novel atomized feed nozzle structural representation;
Fig. 2:Trunnion 6 arranges the catalytic cracking novel atomized feed nozzle structural representation of multigroup scaling section;
Fig. 3:The structural representation of A-A sectional view;
Fig. 4:Steam fumarole 4A is arranged on the catalytic cracking novel atomized feed nozzle structural representation in inner tube 7;
Fig. 5-8:The schematic diagram of four kinds of structures of shower nozzle 8;
Fig. 9:The structural representation of C-C sectional view.
In figure:1st, raw material oil-in, 2, steam inlet, 3, vaporium, 4, steam orifice plate, 5, mixed aerosol room, 6, trunnion,
7th, inner tube, 8, shower nozzle, 9, expansion segment, 10, aditus laryngis section, 11, contraction section, 12, outer tube, 4A, steam fumarole, 8A, jet expansion,
8B, jet expansion expansion segment, 8C, jet expansion aditus laryngis section, 8D, jet expansion contraction section, α, spray outlet end surfaces level side
To angle of inclination, β, jet expansion centrage horizontal direction angle, A1, trunnion expansion segment angle, B1, trunnion contraction section angle,
A2, jet expansion expansion angle, B2, jet expansion converging angles, above C1, shower nozzle horizontal axis, jet expansion vertical direction inclines
Oblique angle, jet expansion vertical direction inclination angle below C2, shower nozzle horizontal axis, a, jet expansion vertical direction distributing position, b,
Jet expansion horizontal direction distributing position, the atomization logistics jet length that L, reaction require, φ 1, jet expansion throat diameter, φ
2nd, leafy grass diameter, φ 3, trunnion aditus laryngis section diameter.
Specific embodiment
With reference to the accompanying drawings and detailed description this utility model is described in further detail it is intended to help reader
Understand feature of the present utility model and essence, but the drawings and specific embodiments content is not intended to limit of the present utility model enforcement
Scope.
As shown in figure 1, a kind of catalytic cracking novel atomized feed nozzle, described nozzle includes shower nozzle 8, trunnion 6, outer tube
12nd, inner tube 7, raw material oil-in 1, steam inlet 2 and steam orifice plate 4;Described steam orifice plate 4 is arranged on trunnion 6 and outer tube
Between 12, steam orifice plate 4 centre bore is connected with inner tube 7, forms toroidal cavity structure between steam orifice plate 4, outer tube 12 and inner tube 7
Become vaporium 3, and steam inlet 2 is arranged on vaporium 3, in steam orifice plate 4, inner tube 7 outlet and trunnion 6 contraction section 11 entrance
Between constitute mixed aerosol room 5;Described trunnion 6 has shrinkage expansion range of atomization, that is, have expansion segment 9, aditus laryngis section 10 and shrink
Section 11;Described multiple steam fumarole 4A of steam orifice plate 4 circle distribution, shower nozzle 8 circle distribution multiple jet expansion 8A.
As shown in Fig. 2 the trunnion 6 of described catalytic cracking novel atomized feed nozzle can have multiple shrinkage expansion atomizations
Area, that is, have multigroup expansion segment 9, aditus laryngis section 10 and contraction section 11, is 2 groups in this example.
As shown in figure 3, the steam orifice plate 4 of above-mentioned catalytic cracking novel atomized feed nozzle is N number of around inner tube 7 circle distribution
Steam fumarole 4A of φ D, N, D are determined by the treating capacity of raw oil.
As shown in figure 4, steam fumarole 4A can be located in inner tube 7.
As shown in Fig. 5,6,7, shower nozzle 8 circumference arranges multiple jet expansion 8A, and the structure setting of jet expansion 8A is trunnion
Formula, is made up of jet expansion contraction section 8D, jet expansion aditus laryngis section 8C, jet expansion expansion segment 8B, this structure can make former
Material oil obtains third level atomization, forms deceleration area in jet expansion expansion segment 8B simultaneously, effectively solves the injection of raw material oil droplet
The too high problem making catalyst breakage serious of speed;The arrangement of jet expansion 8A may be configured as circular uniform, oval or limits
The various arrangement form such as arrangement of vertical direction width;It is α's that the surface of shower nozzle 8 port of export is designed as steering angle in the horizontal direction
Tangent plane, α be 0-30 °, jet expansion 8A centrage in the horizontal direction with shower nozzle axis angle be β, β be 0-30 °;Arrangement above makes
Steam carries raw oil and forms broader steam screen in fan-shaped to both sides expansion from after jet expansion 8A ejection, so that
Raw oil is fully reacted with catalyst.
As shown in figure 9, the jet expansion 8A above shower nozzle 8 exit end face horizontal axis deflects down C1 angle in Way out
Degree;Jet expansion 8A below shower nozzle 8 exit end face horizontal axis upward deflects C2 angle in Way out;Make diverse location
Outlet streams are pooled to flat area in reactor;Outlet away from the vertical centrage different distance of shower nozzle 8 exit end face corresponds to
Different C1 and C2 numerical value.
As shown in figure 8, the jet expansion 8A inner surface of shower nozzle 8 or jet expansion contraction section 8D inner surface or jet expansion are received
Contracting section 8D and jet expansion aditus laryngis section 8C inner surface setting are many clover shapes, are preferentially set to Herba Galii Bungei shape, this setting makes the 3rd
Level atomizing steam is higher to the impact of raw oil, breaking capacity.
Raw oil that is heated and having certain pressure enters in mixed aerosol room 5 through raw material oil-in 1, inner tube 7, steam warp
Steam inlet 2 enters vaporium 3, and enters after being accelerated by multiple steam fumarole 4A of circle distribution on steam orifice plate 4 and mix
Aerochamber 5, carries out impacting, mixes to the raw oil flowing into mixed aerosol room 5 above by inner tube 7, make raw oil obtain first
Secondary atomization, simultaneously because multiple steam fumaroles 4A of circle distribution, around inner tube 7, form steamdrum round former on steam orifice plate 4
Material oil simultaneously carries at a high speed raw oil flowing, reduces the gathering in side wall region for the big drop, strengthens atomizing effect;Steam carries former
Material oil enters in trunnion 6, because the contraction section 11 of trunnion 6 is tapered, further through aditus laryngis section 10 and expansion after circulation area contraction
Section 9, so that steam is further impacted to raw oil, crushes, makes raw oil obtain second atomization, due in trunnion 6
Multigroup expansion segment 9, aditus laryngis section 10 and contraction section 11 can be set, make steam carry the multiple acceleration-deceleration of raw oil, now impact
Breaking capacity is higher, and atomizing effect is more preferable;Steam carries the jet expansion 8A that raw oil enters on shower nozzle 8, due to jet expansion
8A has jet expansion contraction section 8D, jet expansion aditus laryngis section 8C, and circulation area is shunk and made steam in jet expansion contraction section 8D
Accelerate raw oil is further impacted, crush, form third time and be atomized.Through three-level atomization, can effectively eliminate big
Diameter droplets are so that the raw oil entering riser reactor is fully contacted, reacts with catalyst, thus improving reaction yield.
Control due to each jet expansion 8A direction has been carried out with design, carry out the expansion of β angle in the horizontal direction, in vertical direction
Carry out C1 and C2 angular direction and flow to converging at atomization logistics jet length L reacting requirement outside shower nozzle 8 port of export, make porous flow
The oil and gas logistics going out forms flat distribution band in reactor, sufficiently can contact gasification, instead with the catalyst in reactor
Should.C1 and C2 value is determined by L.
Embodiment
One nozzle raw oil inlet amount 25t/h, 250 DEG C of feeding temperature, feed pressure 0.7MPa(G), reactor is intrinsic pressure
Power 0.2MPa(G);Atomizing steam 1.0t/h, 250 DEG C of vapor (steam) temperature, steam pressure 0.8MPa(G).
This utility model structure as shown in Figure 1, nozzle design example is as follows:
Oil-in 1 specification DN80, steam port 2 specification DN50, trunnion 6 external diameter 132mm, inner tube 7 external diameter 89mm, trunnion 6 sets
Put a shrinkage expansion section, φ 3=35mm, B1=20 °, A1=10 °, 4A number N=10, φ D=8mm, 8A quantity=12, φ 1=
8mm, B2=15 °, A2=6 ° of α=β=15 °, C1=C2=5 °, L=400mm, steam port 2 quantity of steam 900kg/h, 12 8A press Fig. 6 institute
The location arrangements shown, wherein a=65, b=110.
Claims (9)
1. a kind of catalytic cracking novel atomized feed nozzle is it is characterised in that it includes shower nozzle(8), trunnion(6), outer tube(12)、
Inner tube(7), raw material oil-in(1), steam inlet(2), and steam orifice plate(4);Described steam orifice plate(4)It is arranged on trunnion
(6)With outer tube(12)Between, steam orifice plate(4)With inner tube(7)It is connected, in steam orifice plate(4), outer tube(12)And inner tube(7)It
Between formed toroidal cavity constitute vaporium(3), and in vaporium(3)Upper setting steam inlet(2), in steam orifice plate(4), inner tube
(7)Outlet and trunnion(6)Contraction section(11)Mixed aerosol room is constituted between entrance(5);Described trunnion(6)There is shrinkage expansion
, that is, there is expansion segment range of atomization(9), aditus laryngis section(10)And contraction section(11);Described steam orifice plate(4)The multiple steam of circle distribution
Spray orifice(4A), shower nozzle(8)The multiple jet expansion of circle distribution(8A).
2. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that catalytic cracking novel atomized enters
The trunnion of material nozzle(6)There are multiple shrinkage expansion ranges of atomization, that is, there is multigroup expansion segment(9), aditus laryngis section(10)And contraction section
(11).
3. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that catalytic cracking novel atomized enters
The steam orifice plate of material nozzle(4)Around inner tube(7)The steam fumarole of N number of diameter phi D of circle distribution(4A), N, D are determined by quantity of steam
Fixed.
4. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that steam fumarole(4A)It is arranged on
Inner tube(7)On.
5. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that shower nozzle(8)Circumference setting is many
Individual jet expansion(8A), each jet expansion(8A)Structure setting be by jet expansion contraction section(8D), jet expansion aditus laryngis section
(8C), jet expansion expansion segment(8B)Composition.
6. the catalytic cracking novel atomized feed nozzle as described in claim 1 or 5 is it is characterised in that jet expansion(8A)'s
It is arranged in the spread pattern that arrangement that is uniform, oval or limiting vertical direction width is provided in round on transverse section.
7. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that shower nozzle(8)The table of the port of export
Face is designed as the tangent plane that inclination angle is α in the horizontal direction, and α is 0-30 °, jet expansion(8A)Centrage in the horizontal direction with shower nozzle
Axis angle is β, and β is 0-30 °.
8. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that shower nozzle(8)Exit end face water
Jet expansion above flat axis(8A)Deflect down C1 angle in Way out;Shower nozzle(8)Below exit end face horizontal axis
Jet expansion(8A)Upward deflect C2 angle in Way out;Make diverse location outlet streams be pooled in reactor flat
Flat region;Away from shower nozzle(8)The outlet different C1 and C2 numerical value of correspondence of exit end face vertical centrage different distance, C1 and C2 by
The atomization logistics jet length L-value that reaction requires determines.
9. catalytic cracking novel atomized feed nozzle as claimed in claim 1 is it is characterised in that the jet expansion of shower nozzle (8)
(8A)Inner surface or jet expansion contraction section(8D)Inner surface or jet expansion contraction section(8D)With jet expansion aditus laryngis section(8C)
Inner surface setting is many clover shapes.
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CN201620645605.0U CN205999338U (en) | 2016-06-27 | 2016-06-27 | A kind of feed nozzle |
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CN201620645605.0U CN205999338U (en) | 2016-06-27 | 2016-06-27 | A kind of feed nozzle |
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CN205999338U true CN205999338U (en) | 2017-03-08 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106010630A (en) * | 2016-06-27 | 2016-10-12 | 石宝珍 | Feed atomizing nozzle for catalytic cracking |
CN108672122A (en) * | 2018-07-24 | 2018-10-19 | 河北睿索固废工程技术研究院有限公司 | A kind of metal sealing antiseep sector super-fine atomization denitration spray gun |
CN111906268A (en) * | 2020-08-13 | 2020-11-10 | 太原理工大学 | Quantitative control atomization cooling device |
-
2016
- 2016-06-27 CN CN201620645605.0U patent/CN205999338U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106010630A (en) * | 2016-06-27 | 2016-10-12 | 石宝珍 | Feed atomizing nozzle for catalytic cracking |
CN106010630B (en) * | 2016-06-27 | 2019-01-01 | 石宝珍 | A kind of atomizing nozzle for feeding raw material in catalytic cracking |
CN108672122A (en) * | 2018-07-24 | 2018-10-19 | 河北睿索固废工程技术研究院有限公司 | A kind of metal sealing antiseep sector super-fine atomization denitration spray gun |
CN111906268A (en) * | 2020-08-13 | 2020-11-10 | 太原理工大学 | Quantitative control atomization cooling device |
CN111906268B (en) * | 2020-08-13 | 2021-07-16 | 太原理工大学 | Quantitative control atomization cooling device |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20191010 Address after: 266555, No. 436, Wuyi Mountain Road, Qingdao economic and Technological Development Zone, Shandong, 10 Patentee after: QINGDAO JINGRUN PETROCHEMICAL ENGINEERING CO., LTD. Address before: 266400 Shandong city of Qingdao province Jiaonan City Road University Science Park of Qingdao Jingrun Petrochemical Design Institute Co. Ltd. Co-patentee before: Guo Wei Patentee before: Shi Bao Zhen |
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TR01 | Transfer of patent right |