CN205983100U - Battery workshop monitored control system - Google Patents
Battery workshop monitored control system Download PDFInfo
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- CN205983100U CN205983100U CN201620947172.4U CN201620947172U CN205983100U CN 205983100 U CN205983100 U CN 205983100U CN 201620947172 U CN201620947172 U CN 201620947172U CN 205983100 U CN205983100 U CN 205983100U
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Abstract
Battery workshop monitored control system is including sensing device, display device and communication device. Sensing device includes temperature sensing device, dust concentration sensing device, noise sensing device, sulfuric acid mist sensing device and plumbous concentration sensing device. Temperature sensor, dust concentration sensor, noise sensor, sulfuric acid mist sensor, plumbous consistency transmitter, microcontroller, CAN bus control, ARM treater, LAN controller and display homoenergetic in the aforesaid are purchase on market. Utilize current each inductor, controller, treater, CAN bus, display and the procedure of taking certainly, couple together the completion through new structural design the utility model discloses the technical problem that will solve: at any time, monitor battery's production environment protects the workman healthy.
Description
Technical field
This utility model is related to a kind of monitoring system and in particular to storage battery production Workshop monitoring system.
Background technology
Chemical energy is converted into the device of electric energy chemical cell, commonly abbreviated as battery.After electric discharge, can be with the side charged
Formula makes the regeneration of internal active substance -- and it is chemical energy electrical power storage;Need again chemical energy to be converted to electric energy during electric discharge.Will
This kind of battery is referred to as accumulator, also referred to as secondary cell.Therefore so-called accumulator is storage chemical energy, releases electricity in if necessary
A kind of electrochemical devices of energy.During production and processing accumulator, workers processing can face various occupational hazards, such as：
Molten lead, have a large amount of lead fume loss when pouring shot and screen, have a large amount of lead during abrading-ball powder and sink and fly upward, coated plate, repair plate, point
Cut pole plate and welding when also can produce a large amount of lead sink, lead fume；After pole plate chemical conversion, the stereotype being dried is put in sulphuric acid electrolytic bath and fill
When electric, have acid mist and produce；Molten lead, pour, have high temperature and heat radiation when pole plate is dried；Can be because in whole process of manufacture
Collision, vibrations produce no small noise.How during production and processing accumulator, whole production environment to be monitored with
Just find and solve to process unfavorable factor of production in time, the healthy of protection workman is the problem instantly continuing to solve.
Utility model content
Technical problem to be solved in the utility model is how to produce to whole during production and processing accumulator
Environment is monitored to find and solve to process unfavorable factor of production in time, and protection workman's is healthy.Therefore originally
The purpose of utility model is to provide storage battery production Workshop monitoring system, monitors the production environment of accumulator at any time, protects work
Person health.
This utility model is achieved through the following technical solutions：
Storage battery production Workshop monitoring system, including sensing device, display device and communicator.Sensing device includes temperature
Degree sensing device, dust concentration sensing device, noise sensing device, sulfuric acid mist sensing device and lead concentration sensing device.Described
Temperature sensing device includes temperature sensor, microcontroller I and CAN controller I, the outfan of described temperature sensor with
The input of microcontroller I is connected, and the outfan of described microcontroller I is connected with the input of CAN controller I.
Wherein microcontroller is by integrated for the major part of microcomputer one-chip microcomputer on a single die, and CAN is
Controller local area network, is integrated with the physical layer data link layer functionality of CAN protocol, can complete in CAN communication interface
Framing processing to communication data, including position filling, the work of the item such as data block coding, cyclic redundancy check, priority discrimination.
The design of CAN remarkable characteristic, high reliability and uniqueness, is particularly suitable for the interconnection of industrial process monitoring equipment.Described temperature
Degree sensor adopts PT100 temperature sensor, and PT100 temperature sensor is the industrial signal that thermal resistance signal is converted into standard
Or directly enter trip temperature show, a kind of instrument of data storage, this temperature sensor can commercially buy.By this temperature
Sensor is arranged on molten lead, pours the workshop being dried with pole plate, the temperature in the corresponding workshop of monitor in real time, and by corresponding environment temperature
Degree passes to microcontroller I, and microcontroller I passes to CAN controller I to after the storage of this information.Described dust concentration passes
Induction device includes sensor of dust concentration, microcontroller II and CAN and controls II, the outfan of described sensor of dust concentration
It is connected with the input of microcontroller II, the outfan of described microcontroller II and the input phase of CAN controller II
Connect.Described sensor of dust concentration adopts PM100, and PM100 sensor of dust concentration has high sensitivity inductive probe, and joins
With proprietary electric charge induction it is provided that the high precision test of continuous dust content and precipitator dust leakage, this dust concentration passes
Sensor can commercially buy.This sensor of dust concentration is arranged on and pours shot and screen, abrading-ball powder, coated plate and divide
Cut the workshop of pole plate, monitor in real time is carried out to the dust in above-mentioned workshop, and the dust concentration information transmission in corresponding workshop is given micro-
Controller II, microcontroller II passes to CAN control II to after the storage of this information.Described noise sensing device includes noise
Sensor, microcontroller III and CAN control III, the input phase of the outfan of described sensor noise and microcontroller III
Connect, the outfan of described microcontroller III is connected with the input of CAN controller III.Wherein, sensor noise is adopted
With M380921 CN61M/ BR-ZS1, changing money sensor noise is a to meet GB/T3785-2 type and 61672-2 level standard
Require, the noise testing analyser designing for industry spot noise testing, built-in high sensor, data acquisition module
Block, makes industry spot noise signal distortionless with the output of the industrial standard such as 0 ~ 5V voltage or 4 ~ 20mA electric current, completely covers
It is more than 100dB dynamic range, high precision to 0.5dB, to live noise while industry spot noise frequency 20Hz～12.5kHz
Monitor in real time, this sensor noise can commercially buy.This sensor noise is arranged on storage battery production processing cart
Between, monitor in real time is carried out to the noise in whole production and processing workshop, and the noise information in corresponding workshop is passed to microcontroller
III, microcontroller III passes to CAN control III to after the storage of this information.Described sulfuric acid mist sensing device includes sulfuric acid mist
Sensor, microcontroller IV and CAN control IV, the input phase of the outfan of described sensor noise and microcontroller IV
Connect, the outfan of described microcontroller IV is connected with the input of CAN controller IV.Wherein, sulfuric acid mist sensor
Using TN206-SO3 sulfuric acid mist detector, TN206-SO3 sulfuric acid mist detector built-in miniature sampling pump, the suction size of pump has
Multiple gears are adjustable, suck air by asepwirator pump, in the sulphuric acid obtaining detected air by electrochemical sensor principle
Concentration, this sulfuric acid mist sensor can commercially buy.This sulfuric acid mist sensor is arranged on the stereotype being dried is put into sulfur
The workshop charged in acidifying grooving, carries out monitor in real time to the situation of the sulfuric acid mist in this workshop air, microcontroller IV is to this
Pass to CAN after information storage and control IV.Described lead concentration sensing device includes lead concentration sensor, microcontroller V and
CAN controls V, and the outfan of described sensor noise is connected with the input of microcontroller V, described microcontroller V
Outfan be connected with the input of CAN controller V.Wherein lead concentration sensor adopts SA-1000 lead concentration to detect
Instrument, the principle of this detector is：After electrode detection is to lead, a Weak current can pass through solution, the lead ion deposition of dissolving
To on electrode surface, this process once completes just as plating, plating stage, and sweep phase is accused and started, and analyser is to electrode
Apply a backward voltage constantly increasing, the lead of deposition is peeled off, these lead are at electronegative potential, with fixing order from electricity
Extremely upper disengaging.SA-1000 lead concentration detector can commercially buy.This lead concentration sensor is arranged on pole plate burst car
Between, molten lead workshop, pole plate smear cream workshop and pole plate casting workshop, real-time monitoring, microcontroller are carried out to the lead concentration in above-mentioned workshop
Device V passes to CAN control V to after the storage of this information.
Described display device includes display, microcontroller VI and CAN and controls VI, described CAN controller VI
Outfan be connected with the input of microcontroller VI, the input of display is connected with the outfan of microcontroller VI.Institute
State communicator and include CAN controller VII, arm processor, LAN controller, the outfan of CAN controller VII with
The input of arm processor is connected, and the outfan of arm processor is connected with the input of LAN controller, LAN controller
Outfan be connected with computer.The outfan of described CAN controller I, the outfan of CAN controller II, CAN are total
The outfan of the outfan of lane controller III, the outfan of CAN controller IV and CAN controller V is all total with CAN
The input of lane controller VII is connected, and described CAN controls VI input and the outfan phase of CAN controller VII
Connect.CAN controller I, CAN controller II, CAN controller III, CAN controller IV and CAN
Each received monitoring information is passed to CAN controller VII by controller V.On one side, CAN controller VII will
The information transmission receiving to CAN control VI CAN control VI by the information transmission receiving to microcontroller VI, so
The information transmission receiving to display and is shown in above display by microcontroller VI afterwards, facilitates staff to check, shows
Show that device is LCD liquid crystal display；Another side, CAN controller VII by the information transmission receiving to arm processor, then
By the information transmission receiving to LAN controller, LAN controller carries the information transmission receiving arm processor to far-end
Computer.Arm processor is a kind of 32 embedded RISC processors.
Further, the outfan of LAN controller and intercomputer are attached using Ethernet.It is existing local now
The communication protocol standard the most general that net adopts, Ethernet uses csma and conflict monitoring technology, and with
The speed of 10M/S operates on polytype cable, and information of being easy to accurately promptly is transmitted.
Further, described communicator can access 1 ~ 127 display device and 1 ~ 127 sensing device.One communication dress
Put and at most can access 127 display devices and sensing device, be easy to the production scene to accumulator and carry out multiple spot monitoring and many places
Display.
Temperature sensor in above-mentioned, sensor of dust concentration, sensor noise, sulfuric acid mist sensor, lead concentration sensing
Device, microcontroller, CAN control, arm processor, LAN controller and display all can commercially buy.Using existing
Each induction apparatus, controller, processor, CAN, display and the program carrying having, by new structure design even
Pick up, complete technical problem to be solved in the utility model：Monitor the production environment of accumulator at any time, protect workman's body
Health.
This utility model compared with prior art, has such advantages as and beneficial effect：
This utility model storage battery production Workshop monitoring system, by the whole production of the process of manufacture to accumulator
Environment is monitored, and is easy to find in time and solve to process unfavorable factor of production, protects that workman's is healthy.
Brief description
Accompanying drawing described herein is used for providing this utility model embodiment is further understood, and constitutes the one of the application
Part, does not constitute the restriction to this utility model embodiment.In the accompanying drawings：
Fig. 1 is this utility model structural representation.
Specific embodiment
For making the purpose of this utility model, technical scheme and advantage become more apparent, with reference to embodiment and accompanying drawing,
The utility model is described in further detail, and exemplary embodiment of the present utility model and its explanation are only used for explaining this
Utility model, is not intended as to restriction of the present utility model.
Embodiment
As shown in figure 1, storage battery production Workshop monitoring system, including sensing device, display device and communicator.Sensing
Device includes temperature sensing device, dust concentration sensing device, noise sensing device, sulfuric acid mist sensing device and lead concentration sensing
Device.Described temperature sensing device includes temperature sensor, microcontroller I and CAN controller I, described temperature sensor
Outfan be connected with the input of microcontroller I, the outfan of described microcontroller I and the input of CAN controller I
End is connected.Wherein microcontroller is by miniature for integrated for the major part of microcomputer single-chip on a single die calculating
Machine, CAN is controller local area network, is integrated with the physical layer data link layer work(of CAN protocol in CAN communication interface
Can, the framing processing to communication data can be completed, including position filling, data block coding, cyclic redundancy check, priority discrimination etc.
Item work.The design of CAN remarkable characteristic, high reliability and uniqueness, is particularly suitable for the interconnection of industrial process monitoring equipment.
Described temperature sensor adopts PT100 temperature sensor, and PT100 temperature sensor is the work that thermal resistance signal is converted into standard
Industry signal or directly enter trip temperature show, a kind of instrument of data storage, this temperature sensor can commercially buy.Will
This temperature sensor is arranged on molten lead, pours the workshop being dried with pole plate, the temperature in the corresponding workshop of monitor in real time, and will be corresponding
Ambient temperature passes to microcontroller I, and microcontroller I passes to CAN controller I to after the storage of this information.Described dust
Concentration sensing device includes sensor of dust concentration, microcontroller II and CAN and controls II, described sensor of dust concentration
Outfan is connected with the input of microcontroller II, and the outfan of described microcontroller II is defeated with CAN controller II
Enter end to be connected.Described sensor of dust concentration adopts PM100, and PM100 sensor of dust concentration has high sensitivity sensing and visits
Head, and it is equipped with proprietary electric charge induction it is provided that the high precision test of continuous dust content and precipitator dust leakage, this dust
Concentration sensor can commercially buy.This sensor of dust concentration is arranged on and pours shot and screen, abrading-ball powder, painting
Plate and the workshop of cutting pole plate, carry out monitor in real time to the dust in above-mentioned workshop, and the dust concentration information in corresponding workshop are passed
Pass microcontroller II, microcontroller II passes to CAN control II to after the storage of this information.Described noise sensing device bag
Include sensor noise, microcontroller III and CAN and control III, the outfan of described sensor noise is defeated with microcontroller III
Enter end to be connected, the outfan of described microcontroller III is connected with the input of CAN controller III.Wherein, noise passes
Sensor adopts M380921 CN61M/ BR-ZS1, and changing money sensor noise is a to meet GB/T3785-2 type and 61672-2 level
The requirement of standard, the noise testing analyser designing for industry spot noise testing, built-in high sensor, data
Acquisition module, make industry spot noise signal distortionless with the industrial standard such as 0 ~ 5V voltage or 4 ~ 20mA electric current output, completely
Cover and while industry spot noise frequency 20Hz～12.5kHz, be more than 100dB dynamic range, high precision to 0.5dB, to existing
The monitor in real time of field noise, this sensor noise can commercially buy.This sensor noise is arranged on storage battery production
Job shop, carries out monitor in real time to the noise in whole production and processing workshop, and the noise information in corresponding workshop is passed to micro-
Controller III, microcontroller III passes to CAN control III to after the storage of this information.Described sulfuric acid mist sensing device includes
Sulfuric acid mist sensor, microcontroller IV and CAN control IV, and the outfan of described sensor noise is defeated with microcontroller IV
Enter end to be connected, the outfan of described microcontroller IV is connected with the input of CAN controller IV.Wherein, sulfuric acid mist
Sensor adopts TN206-SO3 sulfuric acid mist detector, TN206-SO3 sulfuric acid mist detector built-in miniature sampling pump, the suction of pump
Size has multiple gears adjustable, sucks air by asepwirator pump, is obtaining detected air by electrochemical sensor principle
The concentration of sulphuric acid, this sulfuric acid mist sensor can commercially buy.This sulfuric acid mist sensor is arranged on the stereotype that will be dried
Put into the workshop charged in sulphuric acid electrolytic bath, monitor in real time, microcontroller are carried out to the situation of the sulfuric acid mist in this workshop air
Pass to CAN after IV pair of this information storage and control IV.Described lead concentration sensing device includes lead concentration sensor, microcontroller
Device V and CAN control V, and the outfan of described sensor noise is connected with the input of microcontroller V, described micro-control
The outfan of device V processed is connected with the input of CAN controller V.Wherein lead concentration sensor adopts SA-1000 lead dense
Spend detector, the principle of this detector is：After electrode detection is to lead, a Weak current can pass through solution, the lead of dissolving from
Son deposits on electrode surface, and this process once completes just as plating, plating stage, and sweep phase is accused and started, analyser
To one backward voltage constantly increasing of electrode applying, the lead of deposition is peeled off, these lead are suitable at electronegative potential, with fix
Sequence departs from from electrode.SA-1000 lead concentration detector can commercially buy.This lead concentration sensor is arranged on pole plate
Burst workshop, molten lead workshop, pole plate smear cream workshop and pole plate casting workshop, carry out real-time monitoring to the lead concentration in above-mentioned workshop,
Microcontroller V passes to CAN control V to after the storage of this information.
Described display device includes display, microcontroller VI and CAN and controls VI, described CAN controller VI
Outfan be connected with the input of microcontroller VI, the input of display is connected with the outfan of microcontroller VI.Institute
State communicator and include CAN controller VII, arm processor, LAN controller, the outfan of CAN controller VII with
The input of arm processor is connected, and the outfan of arm processor is connected with the input of LAN controller, LAN controller
Outfan be connected with computer.The outfan of described CAN controller I, the outfan of CAN controller II, CAN are total
The outfan of the outfan of lane controller III, the outfan of CAN controller IV and CAN controller V is all total with CAN
The input of lane controller VII is connected, and described CAN controls VI input and the outfan phase of CAN controller VII
Connect.CAN controller I, CAN controller II, CAN controller III, CAN controller IV and CAN
Each received monitoring information is passed to CAN controller VII by controller V.On one side, CAN controller VII will
The information transmission receiving to CAN control VI CAN control VI by the information transmission receiving to microcontroller VI, so
The information transmission receiving to display and is shown in above display by microcontroller VI afterwards, facilitates staff to check, shows
Show that device is LCD liquid crystal display；Another side, CAN controller VII by the information transmission receiving to arm processor, then
By the information transmission receiving to LAN controller, LAN controller carries the information transmission receiving arm processor to far-end
Computer.Arm processor is a kind of 32 embedded RISC processors.
Further, the outfan of LAN controller and intercomputer are attached using Ethernet.It is existing local now
The communication protocol standard the most general that net adopts, Ethernet uses csma and conflict monitoring technology, and with
The speed of 10M/S operates on polytype cable, and information of being easy to accurately promptly is transmitted.
Claims (3)
1. storage battery production Workshop monitoring system it is characterised in that：Including sensing device, display device and communicator；
Wherein：
Sensing device includes temperature sensing device, dust concentration sensing device, noise sensing device, sulfuric acid mist sensing device and lead
Concentration sensing device；Described temperature sensing device includes temperature sensor, microcontroller I and CAN controller I, described temperature
The outfan of degree sensor is connected with the input of microcontroller I, and the outfan of described microcontroller I is controlled with CAN
The input of device I is connected；Described dust concentration sensing device includes sensor of dust concentration, microcontroller II and CAN
Control II, the outfan of described sensor of dust concentration is connected with the input of microcontroller II, described microcontroller II
Outfan is connected with the input of CAN controller II；Described noise sensing device includes sensor noise, microcontroller
III and CAN control III, the outfan of described sensor noise is connected with the input of microcontroller III, described microcontroller
The outfan of device III is connected with the input of CAN controller III；Described sulfuric acid mist sensing device includes sulfuric acid mist sensing
Device, microcontroller IV and CAN control IV, and the outfan of described sensor noise is connected with the input of microcontroller IV
Connect, the outfan of described microcontroller IV is connected with the input of CAN controller IV；Described lead concentration sensing device bag
Include lead concentration sensor, microcontroller V and CAN control V, the outfan of described sensor noise and microcontroller V
Input is connected, and the outfan of described microcontroller V is connected with the input of CAN controller V；
Described display device includes display, microcontroller VI and CAN control VI, described CAN controller VI defeated
Go out end to be connected with the input of microcontroller VI, the input of display is connected with the outfan of microcontroller VI；
Described communicator includes CAN controller VII, arm processor, LAN controller, CAN controller VII defeated
Go out end to be connected with the input of arm processor, the outfan of arm processor is connected with the input of LAN controller, LAN
The outfan of controller is connected with computer；
The outfan of described CAN controller I, the outfan of CAN controller II, the output of CAN controller III
The input all with CAN controller VII for the outfan of end, the outfan of CAN controller IV and CAN controller V
End is connected；Described CAN controls VI input to be connected with the outfan of CAN controller VII.
2. storage battery production Workshop monitoring system according to claim 1 it is characterised in that：The outfan of LAN controller
It is attached using Ethernet with intercomputer.
3. storage battery production Workshop monitoring system according to claim 1 it is characterised in that：Described communicator can access
1 ~ 127 display device and 1 ~ 127 sensing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620947172.4U CN205983100U (en) | 2016-08-26 | 2016-08-26 | Battery workshop monitored control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620947172.4U CN205983100U (en) | 2016-08-26 | 2016-08-26 | Battery workshop monitored control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205983100U true CN205983100U (en) | 2017-02-22 |
Family
ID=58035673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620947172.4U Expired - Fee Related CN205983100U (en) | 2016-08-26 | 2016-08-26 | Battery workshop monitored control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205983100U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113485494A (en) * | 2021-07-01 | 2021-10-08 | 安徽普冈电子材料有限公司 | Mixed acid process system for anode aluminum foil production |
-
2016
- 2016-08-26 CN CN201620947172.4U patent/CN205983100U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113485494A (en) * | 2021-07-01 | 2021-10-08 | 安徽普冈电子材料有限公司 | Mixed acid process system for anode aluminum foil production |
| CN113485494B (en) * | 2021-07-01 | 2022-04-15 | 安徽普冈电子材料有限公司 | Mixed acid process system for anode aluminum foil production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20170826 |