CN205981123U - Coating detection device - Google Patents
Coating detection device Download PDFInfo
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- CN205981123U CN205981123U CN201620768964.5U CN201620768964U CN205981123U CN 205981123 U CN205981123 U CN 205981123U CN 201620768964 U CN201620768964 U CN 201620768964U CN 205981123 U CN205981123 U CN 205981123U
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Abstract
The utility model provides a coating detection device, include the support and install a plurality of industry cameras on the support, grabbing device is installed on the support top, still install the magazine device on the support, go back detachably on the support and connect the work piece collection box, work piece collection box and magazine device all set up in the grabbing device below. The utility model provides a coating detection device can snatch the product automatically and carry out visual detection, and whether the application is good to judge the product, if the application well then place can the original place, if have problems then take out the collection, reduced the defective percentage on the one hand, on the other hand has improved work efficiency.
Description
Technical field
This utility model is related to detection means technical field, especially relates to a kind of coating detection means.
Background technology
Coating detector is also electric spark leak detector, anticorrosive coat leak detector, and this instrument is mainly used to detect on metal base
Thickness non-conductive coating layer whether there is pin hole, the instrument of the defect such as sand holes.Coating detects, that is, for glass multicoat oil
The detection of black thickness, is one kind of secondary element image instrument detection.It is simply that by the operation of image measurer for substantially,
Detect the related data of ink thickness.From its conceptive it will be seen that coating detect its essence be exactly to coating ink
The detection of thickness, in other words it is simply that the 2-D data of detection ink thickness, it with the three-dimensional values such as mould detection, gear testing,
Need to complete detection difference with three coordinate measuring machine, it is belonging to the category of two-dimensional measurement, and main survey tool is secondary
Element image measuring instrument.Using very simple a, ground connection, other end is probe to this instrument, and (probe form much has carbon brush type, circle
Coil spring type, flat board rubber-type), instrument sends DC high-voltage by high-voltage probe, when probe is through defective coating table
During face, instrument can automatic sound-light alarm.Holiday detecting instrument is a kind of instrument of detection coating for metal surfaces quality.There are two types
Instrument, one kind is high-voltage spark detection, that is, directly electric spark high pressure spy brush is attached to surface of insulating layer and is carried out during detection
Detection, has with regard to disruptive discharge during leak source, and with sound and light alarm.Another kind is to use for buried pipeline, cable, container
It is electromagnetic induction principle, is not required to during detection excavate, the insulating barrier that underground piping container directly just can be detected on the ground is damaged
Point position.
During using coating detector, testing staff should put on high tension insulating gloves, and anyone must not contact spy
Pole and measured object, in addition it is also necessary to manually go to disconnect entirely after with protection against electric shock, danger coefficient is high, and instrument starts sound and light alarm
Production line, substandard product is taken out, continuation motion of then starting shooting again.
However, the method that paint line is not detected to the product that application completes.Prior art is by people
The mode of work detects, efficiency is low to the product that application completes, and lavishes labor on simultaneously.
Utility model content
The purpose of this utility model is to provide coating detection means, can largely solve by way of artificial
, being detected, efficiency is low to the product that application completes, the problems such as lavishing labor on simultaneously.
The coating detection means that this utility model provides, including：Support and rack-mount multiple industrial cameras；
Described cantilever tip is provided with grabbing device；
It is also equipped with material box device on described support；
Also detachably connected workpiece collection box on described support；
Described workpiece collection box and material box device are arranged at below grabbing device.
Further, described grabbing device includes jaw, the servomotor that can slide on support and can make jaw
Vertically reciprocating cylinder.
Further, described jaw is provided with photoelectric sensor, and described jaw is truss jaw, inside described truss jaw
It is provided with jaw cylinder.
Further, the material of described jaw adopts polyurethane, silica gel or rubber.
Further, described material box device includes the steel band being located on support and the magazine that can slide, magazine along steel band
On be installed with multiple screens grooves that can place workpiece.
Further, described industrial camera is movably connected on support.
Further, being provided with least one described industrial camera can be for detecting the endoscope of workpiece inner face.
Further, it is provided with the arbor of described industrial camera of endoscope and the axis body of described workpiece be arranged in parallel.
Further, described workpiece collection box is disposable box or recycling box；
Described disposable box is opening casing；
Described recycling box include reclaiming box body with the slideway reclaiming box body and being connected, be arranged on water below slideway
Case.
Further, described ramp surface is equipped with silica gel.
The beneficial effects of the utility model are：
The coating detection means that this utility model provides, is connected with multiple industry phases in the detection space of support
Machine, and it is provided with the endoscope for detecting workpiece inner face in wherein at least one industrial camera, in grabbing device
After crawl product, it is transferred to the vision-based detection being carried out coating in detection space by multiple industrial cameras, puts back to without problem
Magazine, if problematic be placed in workpiece collection box by grabbing device, workpiece coating coating being finished using industrial camera
Area carries out 360 ° of no dead angle (including the bore orifice deeper to workpiece end to be detected) solid picture-taking contrast inspections with endoscope
Survey, on the one hand reduce defect rate, on the other hand improve work efficiency.
In addition, the coating detection means that this utility model provides, the jaw of grabbing device can be using poly- according to practical situation
The flexible materials such as urethane, silica gel or rubber, ramp surface is equipped with silica gel, is to prevent crushing, abrading of workpiece；Jaw
Upper band photoelectric sensor can detect the presence or absence of crawl position workpiece.
Finally, the coating detection means that this utility model provides, when industrial camera detects workpiece for defective work, grabs
Take device that underproof workpiece is put into disposable box or recycling box, disposable box is through manually taking away, if putting into recycling box, workpiece warp
By reclaiming box body, (the built-in suitable clear water of water tank prevents underproof workpiece coating solidification then to slide into water tank by slideway
It is not easy to clean), finally had enough to meet the need in time.
Above-mentioned setting, so that this utility model can reach structure simple, reduction in the numbers of seconds, improves work efficiency, saves
Artificial effect.
Brief description
In order to be illustrated more clearly that this utility model specific embodiment or technical scheme of the prior art, below will be right
In specific embodiment or description of the prior art the accompanying drawing of required use be briefly described it should be apparent that, below describe
In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness
On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
The structural representation of the coating detection means that Fig. 1 provides for this utility model embodiment one；
Fig. 2 is the structural representation of the industrial camera based on Fig. 1；
Fig. 3 is the structural representation of the grabbing device based on Fig. 1；
Fig. 4 is the structural representation of the material box device based on Fig. 1；
Fig. 5 is the structural representation of the disposable box based on Fig. 1；
The structural representation of the workpiece collection box that Fig. 6 provides for this utility model embodiment two；
Reference：
1- support；2- industrial camera；3- grabbing device；
4- material box device；5- workpiece collection box；
31- servomotor；32- jaw；
41- steel band；42- magazine；43- screens groove；
44- workpiece；
51- disposable box；52- recycling box；
521- reclaims box body；522- slideway；523- water tank.
Specific embodiment
Below in conjunction with accompanying drawing, the technical solution of the utility model is clearly and completely described it is clear that described
Embodiment is a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, this
The every other embodiment that field those of ordinary skill is obtained under the premise of not making creative work, broadly falls into this practicality
Novel protected scope.
In description of the present utility model, " " center ", " on ", D score, "left", "right", " perpendicular it should be noted that term
Directly ", the orientation of instruction such as " level ", " interior ", " outward " or position relationship are based on orientation shown in the drawings or position relationship, are only
For the ease of description this utility model with simplify description, rather than instruction or the hint device of indication or element must have specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " the
One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or hint relative importance.
In description of the present utility model, it should be noted that unless otherwise clearly defined and limited, term " peace
Dress ", " being connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly
Connect；Can be to be mechanically connected or electrically connect；Can be to be joined directly together it is also possible to be indirectly connected to by intermediary,
It can be the connection of two element internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning in this utility model for the language.
Below by specific embodiment and combine accompanying drawing this utility model is described in further detail.
Embodiment one：
The structural representation of the coating detection means that Fig. 1 provides for this utility model embodiment one；Fig. 2 is based on Fig. 1's
The structural representation of industrial camera 2；Fig. 3 is the structural representation of the grabbing device 3 based on Fig. 1；Fig. 4 is the magazine based on Fig. 1
The structural representation of device 4；Fig. 5 is the structural representation of the workpiece collection box 5 based on Fig. 1, as Figure 1-5：
The coating detection means that the present embodiment provides, including support 1 and the multiple industrial cameras 2 being arranged on support 1；
Support 1 top is provided with grabbing device 3；
Material box device 4 is also equipped with support 1；
Also detachably connected workpiece collection box 5 on support 1；
Workpiece collection box 5 and material box device 4 are arranged at below grabbing device 3.
The detection space of the support 1 of this equipment is disposed with multiple industrial cameras 2, after grabbing device 3 grabbing workpiece 44, moves
Deliver to the vision-based detection of the coating being carried out workpiece 44 in detection space by multiple industrial cameras 2, if the coating of workpiece 44 does not have
Problem then puts back to material box device 4, if problematic, is placed in workpiece collection box 5 by grabbing device 3.
This equipment can carry out vision-based detection by grabbing workpiece automatically, judges whether application is good, if application is good for workpiece 44
Good then be placed back into original place, then take out collection if there is problem.On the one hand reduce defect rate, on the other hand improve work effect
Rate.
In the alternative of the present embodiment, grabbing device 3 includes jaw 32, the servomotor that can slide on support 1
31 and the vertically reciprocating cylinder of jaw 32 can be made.Jaw 32 is provided with photoelectric sensor, described jaw 32
For truss jaw, inside described truss jaw, it is provided with jaw cylinder.The material of jaw 32 adopts polyurethane, silica gel or rubber.Folder
Pawl 32 can horizontally slip along support 1 in the presence of servomotor 31, and jaw 32 can be up and down reciprocatingly in the presence of cylinder
Motion, can unclamp under jaw 32 control of jaw cylinder internally, firmly grasp workpiece 44, this setting, can facilitate jaw 32
Grabbing workpiece 44；The jaw 32 of grabbing device 3 can be soft using flexible materials such as polyurethane, silica gel or rubber according to practical situation
Property material refer to not allow frangibility, elasticity is stronger, only through just flexible material of heating, its object is to prevent workpiece
44 crush, abrade；Jaw 32 upper band photoelectric sensor can detect the presence or absence of crawl position workpiece 44, wherein photoelectric sensing
Device is the sensor using photoelectric cell as detecting element.It is converted into measured change the change of optical signal first,
Then convert optical signals into the signal of telecommunication further by photoelectric cell, photoelectric sensor is typically by light source, optical path and light
Electric device three part forms.
The material that can be seen that the jaw 32 of the present embodiment offer in conjunction with the above detailed description to the present embodiment is not limited to
Polyurethane, silica gel or three kinds of rubber, can also adopt the material such as TPU, TPE, TPR, TPV, CPE, and here does not just illustrate one by one；This
The sensor of jaw 32 upper band that embodiment provides is not limited to photoelectric sensor one kind, can also be touch sensor and pressure sensation biography
Sensor etc., here does not just illustrate one by one.
In the alternative of the present embodiment, material box device 4 includes the steel band 41 being located on support 1 and can slide along steel band 41
Dynamic magazine 42, magazine 42 is installed with multiple screens grooves 43 that can place workpiece 44.The support 1 of coating detection means is fixing
There is guide rail, guide rail passes through belt or steel band 41 realizes transmission.Magazine 42, the inner surface setting of magazine 42 are placed with steel band 41
Have multiple screens grooves 43, the effect of screens groove 43 is the position within magazine 42 of fixing workpiece 44, it is to avoid magazine 42 with
During steel band 41 motion, workpiece 44 causes danger in magazine 42 internal slide or from the internal landing of magazine 42.
The coating detection means of the present embodiment offer is provided in conjunction with the above detailed description to the present embodiment, including
Transporter and magazine 42, transporter includes guide rail and steel band 41, and magazine 42 inner surface is provided with multiple can fix workpiece 44
The screens groove 43 of position, this setting, grabbing device 3 can not only be facilitated to place qualified workpiece 44, and can will be qualified
Workpiece 44 be transported to next operation.
In the alternative of the present embodiment, industrial camera 2 is movably connected on support 1.Set at least one industrial camera 2
Having can be for detecting the endoscope of workpiece 44 inner face.It is provided with the arbor of industrial camera 2 of endoscope and the axle of workpiece 44
Body be arranged in parallel.Industrial camera 2 is one of Vision Builder for Automated Inspection key component, and its function the most essential is exactly by optical signal
It is transformed into the orderly signal of telecommunication.Select the important step that suitable camera is also in Machine Vision System Design, the selection of camera
Not only directly determine collected image resolution ratio, picture quality etc., simultaneously the also direct phase with the operational mode of whole system
Close.It is connected with multiple industrial cameras 2 in the detection space of support 1, and setting in wherein at least one industrial camera 2
Have and workpiece 44 can be transferred to detection for detecting the endoscope of workpiece 44 inner face after grabbing device 3 grabbing workpiece 44
Carry out the vision-based detection of coating in space and by multiple industrial cameras 2, put back to magazine 42 without problem, if problematic by
Grabbing device 3 is placed in workpiece collection box 5, and workpiece 44 coated areas coating being finished using industrial camera 2 carry out 360 ° of nothings
Dead angle (including the bore orifice deeper to workpiece 44 end to be detected with endoscope) solid picture-taking comparison and detection, on the one hand drops
Low defect rate, on the other hand improves work efficiency.
The coating detection means of the present embodiment offer is provided in conjunction with the above detailed description to the present embodiment, multiple
Industrial camera 2 is movably connected on support 1, facilitates industrial camera 2 can be rotated according to the position that different workpieces 44 are placed,
And detection of taking pictures；Being provided with wherein at least one industrial camera 2 can be convenient for detecting the endoscope of workpiece 44 inner face
The deeper bore orifice in detection workpiece 44 end；The arbor of industrial camera 2 being provided with endoscope is parallel with the axis body of workpiece 44
Setting, the inner face that the convenient endoscope adjusting within industrial camera 2 is directly entered workpiece 44 is detected.
In the alternative of the present embodiment, workpiece collection box 5 is disposable box 51；Disposable box 51 is opening casing.In workpiece
In 44 detection process, disposable box 51 is used for placing underproof workpiece 44, and unqualified workpiece 44 is put into disposable box by grabbing device 3
51, then via manually taking the unqualified workpiece 44 in disposable box 51 away.
Can be seen that the coating detection means of the present embodiment offer in conjunction with the above detailed description to the present embodiment, by work
Part collection box 5 is set to the disposable box 51 of opening, in workpiece 44 detection process, because grabbing device 3 meeting directly will be underproof
Workpiece 44 is put in disposable box 51, so disposable box 51 upper end is set on mouth structure, not only facilitates grabbing device 3 directly will
Unqualified workpiece 44 is put in disposable box 51, and facilitates subsequent artefacts directly to take unqualified workpiece 44 from disposable box 51
Go out.
Embodiment two：
The workpiece collection box 5 that the present embodiment provides, is that the workpiece collection box 5 to embodiment one improves further, and Fig. 6 is this
The structural representation of the workpiece collection box 5 that utility model embodiment two provides, as shown in Figure 6：Workpiece collection box 5 is recycling box
52；Recycling box 52 include reclaim box body 521 with reclaim box body 521 be connected slideway 522, be arranged on below slideway 522
Water tank 523.Slideway 522 surface is equipped with silica gel.Slideway 522 surface is equipped with one layer of silica gel, its purpose is to prevent work
The crushing, abrade of part 44.When industrial camera 2 detects workpiece 44 and is defective work, grabbing device 3 is by underproof workpiece
44 put in recycling box 52, and, via reclaiming box body 521, (water tank 523 is built-in then to slide into water tank 523 by slideway 522 for workpiece
Have appropriate clear water, its object is to prevent the coating of underproof workpiece 44 from solidifying, lead to workpiece 44 to be not easy to clean),
Afterwards by manually being had enough to meet the need in time.
The workpiece collection box 5 that can be seen that the present embodiment offer in conjunction with the above detailed description to the present embodiment includes back
Receive box 52, recycling box 52 include reclaim box body 521 with reclaim box body 521 be connected slideway 522, be arranged on slideway 522
The water tank 523 of lower section, this setting, underproof coating can not only be prevented to be set on workpiece 44, lead to workpiece 44 inconvenience
In cleaning, and because workpiece collection box 5 is detachably connected to support 1, conveniently manually take not conforming in workpiece collection box 5
The workpiece 44 of lattice.
This utility model support 1 grabbing device 3 grabbing workpiece 44 after, be transferred to detection space in by multiple industry
Camera 2 carries out the vision-based detection of coating, puts back to magazine 42 without problem, and magazine 42 is sent to next work by steel band 41
Sequence；If problematic be placed in workpiece collection box 5 by grabbing device 3, workpiece collection box 5 is disposable box 51 or recycling box 52,
Underproof workpiece 44 is put in disposable box 51 by grabbing device 3, and disposable box 51 is through manually taking away, if putting into recycling box 52
In, workpiece 44, via reclaiming box body 521, then slides into water tank 523 by slideway 522 and is finally had enough to meet the need in time, on the one hand
Reduce defect rate, on the other hand improve work efficiency.
Finally it should be noted that：Various embodiments above is only in order to illustrating the technical solution of the utility model, rather than it is limited
System；Although being described in detail to this utility model with reference to foregoing embodiments, those of ordinary skill in the art should
Understand：It still can be modified to the technical scheme described in foregoing embodiments, or to wherein some or all of
Technical characteristic carries out equivalent；And these modifications or replacement, do not make the essence of appropriate technical solution depart from this practicality new
The scope of type each embodiment technical scheme.
Claims (10)
1. a kind of coating detection means is it is characterised in that include：Support and rack-mount multiple industrial cameras；
Described cantilever tip is provided with grabbing device；
It is also equipped with material box device on described support；
Also detachably connected workpiece collection box on described support；
Described workpiece collection box and material box device are arranged at below grabbing device.
2. coating detection means according to claim 1 is it is characterised in that described grabbing device includes jaw, Neng Gou
On support slide servomotor and the vertically reciprocating cylinder of jaw can be made.
3. coating detection means according to claim 2 is it is characterised in that described jaw is provided with photoelectric sensor, institute
Stating jaw is truss jaw, is provided with jaw cylinder inside described truss jaw.
4. coating detection means according to claim 3 is it is characterised in that the material of described jaw adopts polyurethane, silicon
Glue or rubber.
5. coating detection means according to claim 1 is it is characterised in that described material box device includes being located on support
Steel band and the magazine that can slide along steel band, magazine is installed with multiple screens grooves that can place workpiece.
6. coating detection means according to claim 5 is it is characterised in that described industrial camera is movably connected in support
On.
7. coating detection means according to claim 6 is it is characterised in that be provided with energy at least one described industrial camera
Enough detecting the endoscope of workpiece inner face.
8. coating detection means according to claim 7 is it is characterised in that be provided with the described industrial camera of endoscope
Arbor is be arranged in parallel with the axis body of described workpiece.
9. coating detection means according to claim 1 is it is characterised in that described workpiece collection box is disposable box or recovery
Box；
Described disposable box is opening casing；
Described recycling box include reclaiming box body with the slideway reclaiming box body and being connected, be arranged on water tank below slideway.
10. coating detection means according to claim 9 is it is characterised in that described ramp surface is equipped with silica gel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620768964.5U CN205981123U (en) | 2016-07-20 | 2016-07-20 | Coating detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620768964.5U CN205981123U (en) | 2016-07-20 | 2016-07-20 | Coating detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205981123U true CN205981123U (en) | 2017-02-22 |
Family
ID=58025693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620768964.5U Active CN205981123U (en) | 2016-07-20 | 2016-07-20 | Coating detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205981123U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340145A (en) * | 2017-07-25 | 2017-11-10 | 华懋（厦门）新材料科技股份有限公司 | A kind of device and its detection method for being used to detect safety airbag |
| CN108872255A (en) * | 2018-09-18 | 2018-11-23 | 天津市久跃科技有限公司 | A kind of coating quality detection device for production line |
-
2016
- 2016-07-20 CN CN201620768964.5U patent/CN205981123U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340145A (en) * | 2017-07-25 | 2017-11-10 | 华懋（厦门）新材料科技股份有限公司 | A kind of device and its detection method for being used to detect safety airbag |
| CN108872255A (en) * | 2018-09-18 | 2018-11-23 | 天津市久跃科技有限公司 | A kind of coating quality detection device for production line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |