CN205980753U - Shortwave far infrared car disk brake block ablator - Google Patents
Shortwave far infrared car disk brake block ablator Download PDFInfo
- Publication number
- CN205980753U CN205980753U CN201620996089.6U CN201620996089U CN205980753U CN 205980753 U CN205980753 U CN 205980753U CN 201620996089 U CN201620996089 U CN 201620996089U CN 205980753 U CN205980753 U CN 205980753U
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- China
- Prior art keywords
- far infrared
- shortwave
- ablation
- support frame
- ablator
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Abstract
The utility model discloses a shortwave far infrared car disk piece ablator, including far infrared ablation device, cooling device, transmission, support frame and numerical control device, install far infrared ablation device on the support frame, far infrared ablation device is including shortwave far infrared quartz heating pipe, the high adjusting device of special thermoscope, insulated box and heating, and shortwave far infrared quartz heating pipe sets up in insulated box, heats high adjusting device and is used for shortwave far infrared quartz heating pipe to stretch into in the insulated box at insulated box's position, special thermoscope, install cooling device on the support frame, cooling device lies in the left side of far infrared ablation device, and cooling device is including cooling box and cooling blower, install transmission on the support frame. According to the different requirements of automobile disk brake block to surface ablation degree, can adjust control by temperature change, heating pipe height, the numerical control converter isoparametric of local to the ablation work of accurate completion car disk brake block rapidly.
Description
Technical field
This utility model is related to auto parts machinery and manufactures technical field, more particularly, to a kind of shortwave far infrared automotive disc brake
Piece ablator.
Background technology
With the continuous lifting of car speed, the continuous renewal of technical merit, the understanding to automobile brake sheet for the consumer
Increasingly improve, not requiring nothing more than automobile brake sheet will have good braking ability, also require to brake steady, comfortable, brakeless noise,
The brake block of installation particularly to be looked for novelty will have good initial brake performance and heat-resisting quantity.Ablation can make brake block friction table
The Organic substance in face carbonization, volatilization in the presence of high temperature, form in brake block rubbing surface and a kind of have the uniform of certain depth
Charring layer, during initial brake, this charring layer rapid can form face face with rough brake disc and fit, and make brake block
Initial brake performance directly reach perfect condition and resistance to elevated temperatures is higher, thus prevent brake block and brake hull because at the beginning of
The problems such as initial frictional that beginning fitting area reduces and leads to is not enough and initial brake efficiency declines.
At present, domestic used various ablator, no matter which kind of drive mechanism it adopts, and its ablation source is all using electricity
Heating iron plate form, makes brake block rubbing surface fit heating iron plate face to reach ablation purpose.But this device structure complicated,
Assembly is more, the action of each inter-module cooperation requirement is higher, and equipment cost is high, heating plate preheating duration, energy consumption greatly and exist relatively
Big potential safety hazard, particularly heating iron plate can expand, deform, heating iron plate surface and can produce oxidation at high operating temperatures
Room and chemical attack layer and corrosion, directly results in that ablation quality is unstable, product percent defective height, low production efficiency, produce into
This raising.
Therefore design a kind of ablation steady quality, energy consumption is low, yield is high, structure is simple, the ablator of safe operation, not only
Production cost can be reduced moreover it is possible to greatly improve production efficiency.
Utility model content
The purpose of this utility model is to provide a kind of shortwave far infrared automobile disc brake pad ablator, above-mentioned to solve
The unstable product quality that proposes in background technology, percent defective height, high cost, productivity ratio is low and security problems.
For achieving the above object, this utility model provides following technical scheme：
A kind of shortwave far infrared automobile disc brake pad ablator, including far infrared ablation device, chiller, transmission dress
Put, bracing frame and numerical control device, support frame as described above is provided with far infrared ablation device；Described far infrared ablation device includes
Shortwave Far-infrared quartz heating tube, Special temperature measurement device, heat insulating box and heated height adjusting means, described shortwave far infrared quartz
Heating tube is arranged in described heat insulating box, and described heated height adjusting means exists for described shortwave Far-infrared quartz heating tube
The position of described heat insulating box, described Special temperature measurement device stretches in described heat insulating box；Cooling dress is provided with support frame as described above
Put；Described chiller is located at the left side of far infrared ablation device, and described chiller includes cooling box and cooling blower；Institute
State and actuating device is provided with bracing frame.
As further program of the utility model, described actuating device includes mair motor, motor drive sprocket, the first biography
Moving gear group, chain, the second driving gear set, rustless steel guipure and chain actuator, mair motor is arranged on support
On the cross bar at frame lower-left end, main motor output shaft is provided with motor drive sprocket, motor drive sprocket connects the first driving cog
Wheel group, the first driving gear set connects chain, and rustless steel guipure is to be fixedly mounted on chain by some connecting rods,
Chain connects the second driving gear set, and the second driving gear set rear end is provided with chain actuator in order to adjust conveying
Chain is elastic, and support frame as described above bottom righthand side cross bar is provided with numerical control device, be provided with described numerical control device numerical control variable frequency device,
Numerical control temperature controller, overtemperature alarm and other electric elements.
As further program of the utility model, described shortwave Far-infrared quartz heating tube is to irradiate at 180 DEG C of shortwave
Heating tube.
As further program of the utility model, the ablation of described shortwave Far-infrared quartz heating tube highly can be adjusted
Section.
As further program of the utility model, the thermometric of described Special temperature measurement device highly can Gao Jie.
As further program of the utility model, the transmission speed of described actuating device can be adjusted.
Compared with prior art, this utility model beneficial effect：
(1) this shortwave far infrared automobile disc brake pad ablator, is with shortwave Far-infrared quartz heating tube (10-20 root)
For ablation source (every quartz heating-pipe weight is only 0.1kg), the kind of drive is using easy chain conveying, bracing frame employing
50*50 square tube material so that whole ablator volume is less, weight is lighter, structure is very simple, low cost of manufacture, and
And simple to operate, safety greatly improves.
(2) this shortwave far infrared automobile disc brake pad ablator, due to employing shortwave Far-infrared quartz heating tube
Optical wave heating, with shortwave far infrared light wave distinctive heat energy transmission so that the ablated surface of brake block not with any object
In the case of contact, just can acquire sufficiently uniform ablation energy.Completely eliminate existing ablator because heating lacking of iron plate
Fall into (high-temperature expansion, deformation, surface oxidation, surface corrosion) and cause the unstable factor of brake block ablation quality, in addition, light wave
The feature of heat transfer is to open pass, need not preheat, and not only greatly reduces energy consumption, so that ablation cost is substantially reduced, improve
Productivity ratio.
(3) this shortwave far infrared automotive disc piece ablator can according to different brake blocks to loss on ignition (or ablation depth) no
With requiring, by adjusting height and the transmission speed of conveyer device and the heating temperature of heating tube of shortwave Far-infrared quartz heating tube
Degree, can complete the ablation depth of (0.001g/c -0.08g/c) loss on ignition and (0.05mm-0.6mm) in 1-4 minute, by
In using light wave ablation so that the ablated superficial charring of brake block is highly uniform, no any cut and viscous viscous defect, loss on ignition
Error is minimum.
Brief description
Fig. 1 is front view of the present utility model；
Fig. 2 is top view of the present utility model；
Fig. 3 is side view of the present utility model.
In figure：1 far infrared ablation device；11 shortwave Far-infrared quartz heating tubes；12 Special temperature measurement devices；13 heat insulating boxes；
14 heating tube height adjusters；2 chillers；21 cooler bins；22 cooling blowers；3 actuating devices；31 mair motor；32 mair motor
Drive sprocket；33 first driving gear set；34 chains；35 second driving gear set；36 rustless steel guipures；37 chains
Actuator；38 rustless steel guipure connecting rods；4 bracing frames；5 numerical control devices.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely description is it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of making creative work
The every other embodiment being obtained, broadly falls into the scope of this utility model protection.
Refer to Fig. 1-3, in this utility model embodiment, a kind of shortwave far infrared automobile disc brake pad ablator, bag
Include far infrared ablation device 1, chiller 2, actuating device 3, bracing frame 4 and numerical control device 5, bracing frame 4 right-hand member is provided with far
Infrared ablation device 1, far infrared ablation device 1 include heat insulating box 13, shortwave Far-infrared quartz heating tube 11, Special temperature measurement device
12 and heating tube height adjuster 14, heat insulating box 13 inwall be lined with heat-barrier material, heat energy dissipation can be stoped to greatest extent,
Save energy, thus shortening the ablation time, also can avoid drying boiling hot operator simultaneously, shortwave Far-infrared quartz heating tube 11 and special
Thermal detector 12 is installed in heat insulating box 13, and heating tube height adjuster 14 is arranged on the corner location of heat insulating box 13, can
To adjust the height of shortwave Far-infrared quartz heating tube 11 and Special temperature measurement device 12, so can meet brake block to loss on ignition and
The different requirements of ablation depth, also can obtain the carbonization layer surface of different-effect simultaneously, bracing frame 4 is provided with chiller 2,
Chiller 2 is located at the left side of far infrared ablation device 1, and chiller 2 includes cooler bin 21 and cooling blower 22, cooling wind
Machine 22 is arranged on the bracing frame 4 of cooler bin 21 lower end, and the effect of chiller 2 is when brake block enters cooling after ablation
Device 2, lowers the temperature to brake block in the effect of cooling blower 22, and the crossbeam of bracing frame 4 is provided with actuating device 3, transmission
Device 3 includes mair motor 31, mair motor drive sprocket 32, the first driving gear set 33, chain 34, the second travelling gear
Organize 35 rustless steel guipures 36 and chain actuator 37, mair motor 31 is arranged on the cross bar at bracing frame 4 lower-left end, mair motor
Mair motor drive sprocket 32 is mounted with 31 axle, mair motor drive sprocket 32 is directly connected to the first driving gear set 33, first
Chain is connected to chain 34 and transfers power to the second driving gear set 35 by chain 34 driving gear set 33 simultaneously, with
This completes the transportation work of brake block ablation process, and rustless steel guipure 36 is to be fixedly mounted on by some guipure connecting rods 38
On chain 34, can be so that the multiple brake block of lay out in parallel, placing direction be unrestricted and transporting velocity on rustless steel guipure 36
Can adjust so that the operation of this ablator is simpler, in hgher efficiency, safer, bracing frame 4 bottom right installed by numerical control device 5
On the bottom cross bar at end, numerical control device 5 is the control axis of this ablator, and operating numerical control device 5 can set and adjust this ablation institute
Need all kinds of parameters, make this ablator operating numerical control, fundamentally ensure that the ablation quality of brake block.
In sum：When brake block is when the right-hand member of this ablator is placed on foraminous conveyer 36, foraminous conveyer 36 will be to adjust
Save transporting velocity, first brake block constant speed has been sent into far infrared ablation device 1, by shortwave Far-infrared quartz heating tube 11 to stopping
Car piece carries out the ablation in 1-4 minute so as to surface carries out carbonization, and then foraminous conveyer 36 is again the feeding of brake block constant speed
Chiller 2, cools through the carrying out of cooling blower 22, makes brake block reach room temperature, and last brake block goes out machine, completes to burn
Erosion work.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, this practicality can be realized in other specific forms new
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, this practicality is new
The scope of type is limited by claims rather than described above, it is intended that the containing of equivalency that will fall in claim
All changes in justice and scope are included in this utility model.Any reference in claim should not be considered as limiting
Involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment only wraps
Containing an independent technical scheme, only for clarity, those skilled in the art should for this narrating mode of description
Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined
Understandable other embodiment.
Claims (2)
1. a kind of shortwave far infrared automobile disc brake pad ablator, including far infrared ablation device (1), chiller (2), passes
Dynamic device (3), bracing frame (4) and numerical control device (5) it is characterised in that：Far infrared ablation dress is provided with support frame as described above (4)
Put (1)；Described far infrared ablation device (1) includes shortwave Far-infrared quartz heating tube (11), Special temperature measurement device (12), heat-insulated
Casing (13) and heated height adjusting means (14), described shortwave Far-infrared quartz heating tube (11) is arranged on described heat insulating box
(13), in, described heated height adjusting means (14) is used for described shortwave Far-infrared quartz heating tube (11) in described heat insulating box
(13) position, described Special temperature measurement device (12) is stretched in described heat insulating box (13)；Support frame as described above is provided with cooling on (4)
Device (2)；Described chiller (2) is located at the left side of far infrared ablation device (1), and described chiller (2) includes cooler bin
Body (21) and cooling blower (22)；Actuating device (3) is provided with support frame as described above (4).
2. according to claim 1 shortwave far infrared automobile disc brake pad ablator it is characterised in that：Described actuating device
(3) mair motor (31), motor drive sprocket (32), the first driving gear set (33), chain (34), the second driving cog are included
Wheel group (35), rustless steel foraminous conveyer (36), chain actuator (37), mair motor (31) is arranged on bracing frame (4) left end
Cross bar on, the output shaft of mair motor (31) is connected with motor drive sprocket (32), motor drive sprocket (32) connects first
Driving gear set (33), the first driving gear set (33) transfers power to the second biography by two symmetrical chains (34)
Moving gear group (35), rustless steel guipure (36) is to be fixedly mounted on chain (34) by guipure connecting rod (38)；Described
Chain actuator (37) is installed, in order to adjust chain by bracing frame (4) right-hand member the second driving gear set (35)
(34) elastic；Numerical control device (5) is provided with support frame as described above (4) bottom righthand side cross bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620996089.6U CN205980753U (en) | 2016-08-30 | 2016-08-30 | Shortwave far infrared car disk brake block ablator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620996089.6U CN205980753U (en) | 2016-08-30 | 2016-08-30 | Shortwave far infrared car disk brake block ablator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205980753U true CN205980753U (en) | 2017-02-22 |
Family
ID=58041965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620996089.6U Withdrawn - After Issue CN205980753U (en) | 2016-08-30 | 2016-08-30 | Shortwave far infrared car disk brake block ablator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205980753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106123582A (en) * | 2016-08-30 | 2016-11-16 | 广州帕夫斯特汽车零部件有限公司 | A kind of shortwave far infrared automobile disc brake pad ablator |
| CN109141012A (en) * | 2018-08-20 | 2019-01-04 | 盐城加申汽车制动部件有限公司 | A kind of solidification equipment of brake block |
-
2016
- 2016-08-30 CN CN201620996089.6U patent/CN205980753U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106123582A (en) * | 2016-08-30 | 2016-11-16 | 广州帕夫斯特汽车零部件有限公司 | A kind of shortwave far infrared automobile disc brake pad ablator |
| CN109141012A (en) * | 2018-08-20 | 2019-01-04 | 盐城加申汽车制动部件有限公司 | A kind of solidification equipment of brake block |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170222 Effective date of abandoning: 20180918 |
|
| AV01 | Patent right actively abandoned |