CN108374071A - The energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo - Google Patents
The energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo Download PDFInfo
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- CN108374071A CN108374071A CN201810395475.3A CN201810395475A CN108374071A CN 108374071 A CN108374071 A CN 108374071A CN 201810395475 A CN201810395475 A CN 201810395475A CN 108374071 A CN108374071 A CN 108374071A
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- China
- Prior art keywords
- tempering furnace
- roller shaft
- workpiece
- energy
- axle bed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0056—Furnaces through which the charge is moved in a horizontal straight path
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Tunnel Furnaces (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a kind of energy-efficient tempering furnaces of roller shaft type with the auxiliary thermal of layer stereo,Including tempering furnace,The inside of the tempering furnace is equipped with heating plate,And the inside of tempering furnace is equipped with the second axle bed at a side position of heating plate,The side of second axle bed is rotatably connected to the first drive roller shaft by the second shaft,The side of second shaft is equipped with the second transmission gear,And second one end of shaft the second axle bed is installed,The side of second transmission gear is equipped with the first chain,The other side is equipped with the second chain,And second the side of chain the second motor is installed,The present invention is provided with power wheel,Workpiece is avoided to be stuck between roll shaft,Influence the tempering processing of workpiece,Be conducive to the normal transport of workpiece,It ensure that the normal work of transport establishment,Provided with cooler bin,Avoid the problem of workpiece contacts the internal stress for influencing workpiece with air at high operating temperatures,Improve the processing quality of workpiece.
Description
Technical field
The invention belongs to tempering furnace technical fields, and in particular to the roller shaft type with the auxiliary thermal of layer stereo is energy-efficient
Tempering furnace.
Background technology
Tempering furnace carries out the light conjunction such as tempering and aluminum alloy die casting, piston, aluminium sheet for common metal parts in air
Golden parts quenching, annealing, aging strengthening model are used.Shell has steel plate and shaped steel to be welded, and trolley is welded by shaped steel and steel plate,
Trolley reduces heat radiation and convection losses by soft contact with furnace lining and sand seal mechanism, and furnace sealing is effectively ensured.
It is 201720446325.1 in China Patent No., patent name is to be mentioned in a kind of energy-efficient tempering furnace of roller shaft type
It using roller shaft type transmission mechanism, avoids transmission mechanism and takes furnace heat out of furnace body, heating component is set to the transmission
Top on roll shaft and lower part keep workpiece heated evenly more abundant, reduce workpiece caused by upper and lower uneven heating is even
Product defects rate, but a kind of above-mentioned energy-efficient tempering furnace of roller shaft type does not solve the work of tempering during the transport of workpiece
Part workpiece when being moved on roll shaft deviates roll shaft, in use, workpiece is to be removed tempering furnace under the condition of high temperature, the quantity of workpiece is too
More, the amount of labour of staff is big, and staff has the danger being burned, and the problem of based on appearing above, proposes there is multilayer
The energy-efficient tempering furnace of roller shaft type of three-dimensional auxiliary thermal.
Invention content
The purpose of the present invention is to provide the energy-efficient tempering furnaces of roller shaft type with the auxiliary thermal of layer stereo, to solve
It is mentioned above in the background art during the transport of workpiece, do not solve tempering workpiece on roll shaft move when workpiece deviate
Roll shaft, in use, workpiece is to be removed tempering furnace under the condition of high temperature, the quantity of workpiece is too many, and the amount of labour of staff is big, work
Have as personnel and is burned dangerous problem.
To achieve the above object, the present invention provides the following technical solutions：Roller shaft type with the auxiliary thermal of layer stereo is high
Energy-saving tempering furnace, including tempering furnace are imitated, the inside of the tempering furnace is equipped with heating plate, and the inside of tempering furnace is close to heating plate
A side position at the second axle bed is installed, the side of the tempering furnace offers tempering fire door, the side of second axle bed
It is rotatably connected to the first drive roller shaft by the second shaft, the side of second shaft is equipped with the second transmission gear, and
One end of two shafts is equipped with the second axle bed, and the side of second transmission gear is equipped with the first chain, and the other side is equipped with
Second chain, and the side of the second chain is equipped with the second motor.
Preferably, hot box is installed, and the inside of hot box is equipped with controller at the top of the tempering furnace, described time
The side of stove is equipped with fishplate bar, and damping spring is equipped with below fishplate bar.
Preferably, cooler bin is installed at a side position of fishplate bar on the tempering furnace, and the inside of cooler bin is set
It is equipped with sand stone layer.
Preferably, the side of the tempering furnace is equipped with drive roller shaft mounting bracket, and the top peace of drive roller shaft mounting bracket
Equipped with first motor.
Preferably, the side of the first motor is equipped with the first axle bed, and the side of the first axle bed passes through first rotating shaft
Second drive roller shaft is installed, the side of the first rotating shaft is equipped with the first transmission gear, and the one of first transmission gear
Side is equipped with third chain.
Preferably, axle installing plate, and axis are installed at the top position of the second drive roller shaft on first axle bed
The side of mounting plate is equipped with power wheel, and the heating plate, first motor and the second motor are electrically connected with controller, described
Controller is electrically connected with external power supply.
Compared with prior art, the beneficial effects of the invention are as follows：
(1) present invention is provided with power wheel, in use, workpiece is placed on during being transported in the second drive roller shaft, works as workpiece
Deviate roll shaft run parallel direction when, workpiece touches power wheel, and power wheel rotation, workpiece is kept under the rotation of power wheel
It moves ahead, during the transport for solving workpiece, does not solve the workpiece being tempered when being moved on roll shaft the problem of workpiece deviation roll shaft,
It avoids workpiece to be stuck between roll shaft, influences the tempering processing of workpiece, be conducive to the normal transport of workpiece, ensure that transport establishment
Normal work.
(2) present invention is provided with cooler bin, in use, cooler bin is mounted on the discharge port of tempering furnace, when workpiece is returning
After completing tempering process inside stove, workpiece is fallen by tempering furnace at the first drive roller shaft transport, workpiece inside cooler bin, cooling
The inside of case has layer of sand, workpiece to be absorbed in inside layer of sand, the Temperature fall inside layer of sand, solves workpiece to be taken under the condition of high temperature
Go out tempering furnace, the quantity of workpiece is too many, and the amount of labour of staff is big, and staff, which has, is burned dangerous problem, avoids
Workpiece contacts the problem of internal stress for influencing workpiece with air at high operating temperatures, improves the processing quality of workpiece.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the side view of the present invention；
Fig. 3 is the vertical view of drive roller shaft mounting bracket of the present invention；
Fig. 4 is the side view of the first axle bed of the invention；
Fig. 5 is the circuit block diagram of the present invention；
In figure：1- drive roller shaft mounting brackets；2- first motors；3- first rotating shafts；The first axle beds of 4-；The first driving cogs of 5-
Wheel；6- hot boxes；7- controllers；The second axle beds of 8-；The second transmission gears of 9-；The first chains of 10-；The second shafts of 11-；12- connects
Plate；13- damping springs；14- cooler bins；15- sand stone layers；The first drive roller shafts of 16-；17- is tempered fire door；The second chains of 18-；
The second motors of 19-；20- tempering furnaces；The second drive roller shafts of 21-；22- axle installing plates；23- power wheels；24- third chains；25- adds
Hot plate.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the present invention provides the following technical solutions：Roller shaft type with the auxiliary thermal of layer stereo efficiently saves
Energy tempering furnace, including tempering furnace 20, the inside of tempering furnace 20 are equipped with heating plate 25, and heating plate 25 is provided with three layers, provides altogether
Enough temperature give work pieces process, and the inside of tempering furnace 20 is equipped with the second axle bed at a side position of heating plate 25
8, the side of tempering furnace 20 offers tempering fire door 17, and the side of the second axle bed 8 is rotatably connected to first by the second shaft 11
The side of drive roller shaft 16, the second shaft 11 is equipped with the second transmission gear 9, and one end of the second shaft 11 is equipped with the second axis
Seat 8, the side of the second transmission gear 9 is equipped with the first chain 10, and chain drive is steady, is conducive to the transport of workpiece, the other side
Second chain 18 is installed, and the side of the second chain 18 is equipped with the second motor 19.
Further, the top of tempering furnace 20 is equipped with hot box 6, and hot box 6 protects controller 7 not by high temperature shadow
It rings, is conducive to the service life of controller 7, and the inside of hot box 6 is equipped with controller 7, the side of tempering furnace 20 is equipped with
Fishplate bar 12, and the lower section of fishplate bar 12 is equipped with damping spring 13.
Further, cooler bin 14 is installed at a side position of fishplate bar 12 on tempering furnace 20, avoids workpiece and exists
The problem of contacting the internal stress of influence workpiece under the condition of high temperature with air, improves the processing quality of workpiece, and cooler bin 14 is interior
Portion is provided with sand stone layer 15, and sand stone layer 15 has heat absorptivity, radiates convenient for workpiece, while having the function of completely cutting off air, is convenient for
Protect workpiece.
Further, the side of tempering furnace 20 is equipped with drive roller shaft mounting bracket 1, and the top of drive roller shaft mounting bracket 1
First motor 2 is installed, first motor 2 uses Y132M-4 three phase electric machines.
Specifically, the side of first motor 2 is equipped with the first axle bed 4, and the side of the first axle bed 4 passes through first rotating shaft 3
Second drive roller shaft 21 is installed, 21 outer surface of the second drive roller shaft is provided with high temperature-proof coating, improves the second drive roller shaft 21
Heat resistance, improve the service life of the second drive roller shaft 21, the side of first rotating shaft 3 is equipped with the first transmission gear 5,
The side of one transmission gear 5 is equipped with third chain 24.
It is worth noting that being equipped with axle installing plate at the top position of the second drive roller shaft 21 on the first axle bed 4
22, and the side of axle installing plate 22 is equipped with power wheel 23, avoids workpiece and is stuck between roll shaft, the tempering for influencing workpiece adds
Work is conducive to the normal transport of workpiece, ensure that the normal work of transport establishment, heating plate 25, first motor 2 and the second motor
19 are electrically connected with controller 7, and controller 7 is electrically connected with external power supply, and second motor 19 uses Y132M-4 three-phases
Motor.
The operation principle and process for using of the present invention：In use, tempering furnace 20 is connected external power supply, controller by user
7 control first motors 2 work, and first motor 2 drives first rotating shaft 3 to rotate, and first rotating shaft 3 drives the rotation of the first transmission gear 5,
Drive the rotation of the second drive roller shaft 21, user that workpiece to be processed is placed in the second drive roller shaft 21 simultaneously, workpiece is transported
It send, during transport, when workpiece touches power wheel 23, power wheel 23 rotates, and workpiece continues to move towards tempering fire door 17, workpiece
Into inside tempering furnace 20, workpiece motion s to 16 top of the first drive roller shaft, controller 7 control the second motor 19 and work, and second
Motor 19 drives the rotation of the second chain 18, the second chain 18 to drive the rotation of the first drive roller shaft 16, and workpiece is in the first drive roller shaft
Moved on 16, controller 7 controls heating plate 25 and powers on work, and heating plate 25 is generated heat after being powered, heat by workpiece heat,
Tempering processing is carried out, after machining, workpiece is fallen on fishplate bar 12, is later fallen into inside cooler bin 14, workpiece is absorbed in sandstone
Layer 15, is cooled down, after cooling time arrives, workpiece is taken out work by staff from sand stone layer 15 inside sand stone layer 15
Part.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo, including tempering furnace (20), feature exists
In：The inside of the tempering furnace (20) is equipped with heating plate (25), and the inside of tempering furnace (20) is close to the one of heating plate (25)
Second axle bed (8) is installed, the side of the tempering furnace (20) offers tempering fire door (17), second axle bed at side position
(8) side is rotatably connected to the first drive roller shaft (16), the side peace of second shaft (11) by the second shaft (11)
One end equipped with the second transmission gear (9), and the second shaft (11) is equipped with the second axle bed (8), second transmission gear (9)
Side the first chain (10) is installed, the other side is equipped with the second chain (18), and the side of the second chain (18) is equipped with
Second motor (19).
2. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo according to claim 1, special
Sign is：Hot box (6) is installed, and the inside of hot box (6) is equipped with controller (7) at the top of the tempering furnace (20),
The side of the tempering furnace (20) is equipped with fishplate bar (12), and damping spring (13) is equipped with below fishplate bar (12).
3. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo according to claim 2, special
Sign is：Cooler bin (14), and cooler bin (14) are installed at a side position of fishplate bar (12) on the tempering furnace (20)
Be internally provided with sand stone layer (15).
4. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo according to claim 3, special
Sign is：The side of the tempering furnace (20) is equipped with drive roller shaft mounting bracket (1), and the top of drive roller shaft mounting bracket (1)
First motor (2) is installed.
5. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo according to claim 4, special
Sign is：The side of the first motor (2) is equipped with the first axle bed (4), and the side of the first axle bed (4) passes through first rotating shaft
(3) the second drive roller shaft (21) is installed, the side of the first rotating shaft (3) is equipped with the first transmission gear (5), and described first
The side of transmission gear (5) is equipped with third chain (24).
6. a kind of energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo according to claim 5, special
Sign is：Axle installing plate (22) is installed at the top position of the second drive roller shaft (21) on first axle bed (4), and
The side of axle installing plate (22) is equipped with power wheel (23), and the heating plate (25), first motor (2) and the second motor (19) are equal
It is electrically connected with controller (7), the controller (7) is electrically connected with external power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810395475.3A CN108374071A (en) | 2018-04-27 | 2018-04-27 | The energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810395475.3A CN108374071A (en) | 2018-04-27 | 2018-04-27 | The energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108374071A true CN108374071A (en) | 2018-08-07 |
Family
ID=63032862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810395475.3A Withdrawn CN108374071A (en) | 2018-04-27 | 2018-04-27 | The energy-efficient tempering furnace of roller shaft type with the auxiliary thermal of layer stereo |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108374071A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110004276A (en) * | 2019-04-03 | 2019-07-12 | 如皋市福锴金属制品有限公司 | A kind of annealing device of highly wear-resisting alloy steel |
-
2018
- 2018-04-27 CN CN201810395475.3A patent/CN108374071A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110004276A (en) * | 2019-04-03 | 2019-07-12 | 如皋市福锴金属制品有限公司 | A kind of annealing device of highly wear-resisting alloy steel |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180807 |
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| WW01 | Invention patent application withdrawn after publication |