CN205965209U - Work piece washs water filtration purification circulation system - Google Patents
Work piece washs water filtration purification circulation system Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种工件清洗水过滤净化循环系统。The utility model relates to a workpiece cleaning water filtration and purification cycle system.
背景技术Background technique
工件清洗机在工业生产领域应用广泛,特别是对泵体、阀体等工艺要求较高的工件。在生产中,我们需要对工件表面、内腔进行除污、清洗,以使其表面、内腔颗粒度、清洁度等达到工艺要求。工件清洗中,对工件进行喷洗的清洗水是有洁净度要求的,清洗水洁净度越高,工件清洗效果越好,反之容易造成工件污染。Workpiece cleaning machines are widely used in the field of industrial production, especially for workpieces with high process requirements such as pump bodies and valve bodies. In production, we need to decontaminate and clean the surface and inner cavity of the workpiece, so that the particle size and cleanliness of the surface and inner cavity can meet the process requirements. In the workpiece cleaning, the cleaning water used for spraying the workpiece has cleanliness requirements. The higher the cleanliness of the cleaning water, the better the cleaning effect of the workpiece, otherwise it is easy to cause contamination of the workpiece.
发明内容Contents of the invention
本实用新型的目的在于提供一种过滤精度高的工件清洗水过滤净化循环系统。The purpose of the utility model is to provide a workpiece cleaning water filtration and purification circulation system with high filtration precision.
本实用新型的目的通过如下技术方案实现:一种工件清洗水过滤净化循环系统,它包括精洗过滤循环;所述精洗过滤循环包括依次连通的精洗回水盘、精洗污水箱、精洗净水箱以及精洗喷头;所述精洗回水盘和精洗污水箱之间设有第一过滤器,所述精洗污水箱和精洗净水箱之间设有第二过滤器,所述精洗净水箱和精洗喷头之间设有第三过滤器,精洗喷头位于精洗回水盘正上方。The purpose of this utility model is achieved through the following technical solutions: a workpiece cleaning water filtration and purification circulation system, which includes a fine cleaning filtration cycle; Cleaning water tank and fine cleaning nozzle; a first filter is provided between the fine cleaning return pan and the fine cleaning sewage tank, and a second filter is provided between the fine cleaning sewage tank and the fine cleaning water tank, so A third filter is arranged between the fine cleaning water tank and the fine cleaning nozzle, and the fine cleaning nozzle is located directly above the fine cleaning return pan.
较之现有技术而言,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1.精洗过滤循环设置第一过滤器、第二过滤器以及第三过滤器,尤其第三过滤器是设置在精洗净水箱和精洗喷头之间,有效保证了喷射到工件上的清洗水的洁净度达到要求。1. The first filter, the second filter and the third filter are set in the fine cleaning and filtration cycle, especially the third filter is set between the fine cleaning water tank and the fine cleaning nozzle, which effectively guarantees the cleaning of the sprayed workpiece The cleanliness of the water meets the requirements.
2.精洗回水盘和第一过滤器之间还设有磁性过滤器,磁性过滤器可过滤清洗水中的金属碎屑,且磁性过滤器对精洗回水盘内的水进行分流过滤,不仅可将清洗水中的金属碎屑保持在一个较低含量范围,而且不影响整个精洗过滤循环的净化效率。2. There is also a magnetic filter between the fine washing return pan and the first filter. The magnetic filter can filter metal debris in the washing water, and the magnetic filter can divide and filter the water in the fine washing return pan. Not only can the metal debris in the cleaning water be kept in a low content range, but also the purification efficiency of the entire fine cleaning and filtration cycle will not be affected.
3.精洗过滤循环和粗洗过滤循环之间设置串水循环系统,串水循环系统可有效防止因工件粗洗仓和工件精洗仓内的清洗水相互飞串,导致精洗过滤循环和粗洗过滤循环内水量不均。3. A string water circulation system is set between the fine cleaning filtration cycle and the rough cleaning filtration cycle. The string water circulation system can effectively prevent the cleaning water in the rough cleaning chamber and the fine cleaning chamber of the workpiece from flying together, resulting in the fine cleaning filtration cycle and rough cleaning. Uneven water volume in filter cycle.
附图说明Description of drawings
图1是精洗过滤循环的模块示意图。Figure 1 is a block diagram of a fine washing filtration cycle.
图2是粗洗过滤循环的模块示意图。Figure 2 is a block diagram of a roughing filtration cycle.
图3是粗洗补偿机构的模块示意图。Fig. 3 is a schematic block diagram of the coarse washing compensation mechanism.
图4是精洗补偿机构的模块示意图。Fig. 4 is a block diagram of a fine cleaning compensation mechanism.
图5是循环筒式过滤器和清洗筒式过滤器的结构示意图。Fig. 5 is a structural schematic diagram of a circulating cartridge filter and a cleaning cartridge filter.
标号说明:1支架、2滤网、3螺栓、4下法兰、5上封头、6排气口、7手把、8进水口、9筒体、10下封头、11出水口。Description of labels: 1 bracket, 2 filter screen, 3 bolts, 4 lower flange, 5 upper head, 6 exhaust port, 7 handle, 8 water inlet, 9 cylinder body, 10 lower head, 11 water outlet.
具体实施方式detailed description
下面结合说明书附图和实施例对本实用新型内容进行详细说明:Below in conjunction with description accompanying drawing and embodiment the utility model content is described in detail:
如图1至图5所示为本实用新型提供的一种工件清洗水过滤净化循环系统的实施例示意图。Figures 1 to 5 are schematic diagrams of embodiments of a workpiece cleaning water filtration and purification cycle system provided by the utility model.
一种工件清洗水过滤净化循环系统,它包括精洗过滤循环;所述精洗过滤循环包括依次连通的精洗回水盘、精洗污水箱、精洗净水箱以及精洗喷头;所述精洗回水盘和精洗污水箱之间设有第一过滤器,所述精洗污水箱和精洗净水箱之间设有第二过滤器,所述精洗净水箱和精洗喷头之间设有第三过滤器,精洗喷头位于精洗回水盘正上方。A workpiece cleaning water filtration and purification circulation system, which includes a fine cleaning filtration cycle; the fine cleaning filtration cycle includes a fine cleaning return pan, a fine cleaning sewage tank, a fine cleaning water tank, and a fine cleaning nozzle connected in sequence; A first filter is provided between the washing return pan and the fine cleaning sewage tank, a second filter is provided between the fine cleaning sewage tank and the fine cleaning water tank, and a second filter is provided between the fine cleaning water tank and the fine cleaning nozzle. There is a third filter, and the fine cleaning nozzle is located directly above the fine cleaning return pan.
清洗水由精洗回水盘至精洗喷头的过程中,大体经过三次过滤:During the process of cleaning water from the fine cleaning return pan to the fine cleaning nozzle, it is generally filtered three times:
第一道过滤:从精洗回水盘经过第一过滤器过滤,流到精洗污水箱,第一过滤器采用纸带过滤机,其过滤精度为20-30mu。The first filtration: filter from the fine cleaning backwater pan through the first filter, and flow to the fine cleaning sewage tank. The first filter adopts a paper tape filter with a filtration accuracy of 20-30mu.
第二道过滤:循环水泵将水从精洗污水箱抽出,经过第二过滤器,过滤到精洗净水箱,第二过滤器采用循环筒式过滤器,其过滤精度为10mu。The second filtration: the circulating water pump pumps the water from the fine cleaning sewage tank, passes through the second filter, and then filters to the fine cleaning water tank. The second filter adopts a circulating cartridge filter with a filtration accuracy of 10mu.
第三道过滤:清洗水泵将精洗净水箱的水抽出,经过第三过滤器,由精洗喷头喷射到工件上,第三过滤器采用清洗筒式过滤器,其过滤精度为10mu。The third filtration: the cleaning water pump pumps out the water from the fine cleaning water tank, passes through the third filter, and is sprayed onto the workpiece by the fine cleaning nozzle. The third filter uses a cleaning cartridge filter with a filtration accuracy of 10mu.
工程师在实验中发现,如果只经过第一道过滤和第二道过滤,就直接将精洗净水箱内的清洗水喷射到工件上,其洁净度达不到10mu,故在精洗净水箱和精洗喷头之间设置第三过滤器,使清洗水在喷射前再经过一次过滤。The engineer found in the experiment that if the cleaning water in the fine cleaning water tank is directly sprayed on the workpiece after only the first and second filtration, the cleanliness cannot reach 10mu. A third filter is arranged between the fine cleaning nozzles, so that the cleaning water is filtered again before spraying.
纸带过滤机是由过滤纸在过滤通道内铺开形成过滤面,清洗水由过滤纸上侧流入,经过过滤纸过滤后,由下侧流出,从而达到过滤清洗水的作用。The paper belt filter is a filter surface formed by spreading the filter paper in the filter channel. The cleaning water flows in from the upper side of the filter paper, and flows out from the lower side after being filtered by the filter paper, so as to achieve the function of filtering the cleaning water.
循环筒式过滤器和清洗筒式过滤器的结构相似,其均包括过滤筒体,过滤筒体上端设置进水口,下端设置出水口,过滤筒体内设置滤网,清洗水从进水口进入,经过滤网过滤后由出水口流出,参见图5。循环筒式过滤器和清洗筒式过滤器的过滤精度由滤网控制。The structure of circulating cartridge filter and cleaning cartridge filter is similar. They both include a filter cylinder. The upper end of the filter cylinder is provided with a water inlet, and the lower end is provided with a water outlet. The filter cylinder is equipped with a filter screen. After being filtered by the filter screen, it flows out from the water outlet, see Figure 5. The filtration accuracy of the circulation cartridge filter and cleaning cartridge filter is controlled by the filter screen.
所述精洗回水盘和第一过滤器之间还设有磁性过滤器,所述磁性过滤器对精洗回水盘内的水进行分流过滤。磁性过滤器采用磁性排屑机。A magnetic filter is also provided between the fine washing return pan and the first filter, and the magnetic filter performs split-flow filtration on the water in the fine washing return pan. The magnetic filter uses a magnetic chip conveyor.
磁性过滤器用于过滤清洗水中的金属碎屑,但由于磁性过滤器单位时间内所能过滤的水量较低,如果将精洗回水盘、磁性过滤器以及第一过滤器三者串接在一起,会导致整个清洗循环净化效率降低。The magnetic filter is used to filter the metal debris in the cleaning water, but because the amount of water that the magnetic filter can filter per unit time is low, if the fine washing return pan, the magnetic filter and the first filter are connected in series , will lead to a reduction in the purification efficiency of the entire cleaning cycle.
本实用新型在连通精洗回水盘和第一过滤器的输送管上设置分流管,磁性过滤器通过分流管与第一过滤器连接,使得磁性过滤器在一个清洗循环中仅对精洗回水盘内部分清洗水进行磁性过滤,精洗回水盘内另一部分清洗水直接经过第一过滤器过滤,反复几次循环后磁性过滤器即可对所有循环内的清洗水进行磁性过滤,使得清洗水中的金属碎屑保持在一个较低含量范围。In the utility model, a shunt pipe is arranged on the conveying pipe connecting the fine washing return pan and the first filter. Part of the cleaning water in the water tray is magnetically filtered, and the other part of the cleaning water in the return water tray for fine washing is directly filtered through the first filter. After several cycles, the magnetic filter can magnetically filter all the cleaning water in the cycle, so that Metal debris in the wash water is kept at a low level.
所述精洗污水箱上还设置油水分离机。油水分离机用于过滤清洗水中的油污。An oil-water separator is also arranged on the fine cleaning sewage tank. The oil-water separator is used to filter the oil in the cleaning water.
工件清洗机的整个清洗过程通常包含多次喷洗工序,才能使工件表面、内腔颗粒度、清洁度等达到工艺要求。The entire cleaning process of the workpiece cleaning machine usually includes multiple spraying processes, so that the surface of the workpiece, the particle size of the inner cavity, and the cleanliness can meet the process requirements.
本实施例中,工件清洗机至少包括两个喷洗工序,分别为工件粗洗工序以及工件精洗工序。工件粗洗工序所用水和工件精洗工序所用水分别通过粗洗过滤循环和精洗过滤循环进行单独过滤。In this embodiment, the workpiece cleaning machine includes at least two spray cleaning processes, which are the rough cleaning process of the workpiece and the fine cleaning process of the workpiece. The water used in the rough cleaning process of the workpiece and the water used in the fine cleaning process of the workpiece are separately filtered through the rough cleaning filtration cycle and the fine cleaning filtration cycle.
工件粗洗工序和工件精洗工序分别在独立的工件粗洗仓和工件精洗仓内进行。The workpiece rough washing process and the workpiece fine washing process are carried out in independent workpiece rough washing bins and workpiece fine washing bins respectively.
所述粗洗过滤循环包括依次连通的粗洗回水盘、粗洗污水箱、粗洗净水箱以及粗洗喷头;所述粗洗回水盘和粗洗污水箱之间设有第一过滤器,所述粗洗污水箱和粗洗净水箱之间设有第二过滤器,所述粗洗净水箱和粗洗喷头之间设有第三过滤器,粗洗喷头位于粗洗回水盘正上方。The coarse cleaning filtration cycle includes a rough cleaning return pan, a rough cleaning sewage tank, a rough cleaning water tank, and a rough cleaning nozzle connected in sequence; a first filter is arranged between the rough cleaning return pan and the rough cleaning sewage tank , a second filter is provided between the coarse cleaning sewage tank and the rough cleaning water tank, a third filter is provided between the rough cleaning water tank and the rough cleaning nozzle, and the coarse cleaning nozzle is located at the front of the rough cleaning return tray above.
工件清洗过程中,待清洗工件是通过输送装置传输,工件粗洗仓(工件粗洗室上部设置粗洗喷头,下部设置粗洗回水盘)和工件精洗仓(工件精洗室上部设置精洗喷头,下部设置精洗回水盘)沿输送装置输送方向相邻或相间设置,由于工件粗洗仓和工件精洗仓需设置容输送装置穿过的通道,故它们之间难以做到绝对的密封,工件粗洗仓和工件精洗仓内的清洗水会相互飞串,导致精洗过滤循环和粗洗过滤循环内水量不均。操作人员需时刻检查各过滤循环内的清洗水是否溢出或者不足,为了有效解决上述问题,本实用新型在精洗过滤循环和粗洗过滤循环之间设置串水循环系统。During the workpiece cleaning process, the workpieces to be cleaned are transported through the conveying device, the workpiece rough cleaning chamber (the upper part of the workpiece rough cleaning room is equipped with rough cleaning nozzles, and the lower part is equipped Washing nozzle, the lower part is provided with a fine washing return tray) adjacent to or alternately arranged along the conveying direction of the conveying device. Since the workpiece rough washing chamber and the workpiece fine washing chamber need to be provided with a channel for the conveying device to pass through, it is difficult to achieve absolute cleanliness between them. If the seal is tight, the cleaning water in the workpiece rough washing chamber and the workpiece fine washing chamber will fly together, resulting in uneven water volume in the fine washing filtration cycle and the rough cleaning filtration cycle. Operators need to check at all times whether the cleaning water in each filtration cycle is overflowing or insufficient. In order to effectively solve the above problems, the utility model sets a string water circulation system between the fine cleaning filtration cycle and the rough cleaning filtration cycle.
所述串水循环系统包括设置在精洗净水箱和粗洗回水盘之间的粗洗补偿机构以及设置粗洗净水箱和精洗回水盘之间的精洗补偿机构。The water series circulation system includes a rough washing compensation mechanism arranged between the fine washing water tank and the rough washing return pan, and a fine washing compensation mechanism arranged between the rough washing water tank and the fine washing return pan.
所述粗洗补偿机构包括连接在精洗净水箱和粗洗回水盘之间的粗洗补偿管以及用于将精洗净水箱内的水抽至粗洗回水盘内的粗洗串水循环泵;The rough washing compensation mechanism includes a rough washing compensation pipe connected between the fine washing water tank and the rough washing return pan, and a rough washing serial water circulation for pumping the water in the fine washing water tank to the rough washing return pan Pump;
所述精洗补偿机构包括连接在粗洗净水箱和精洗回水盘之间的精洗补偿管以及用于将粗洗净水箱内的水抽至精洗回水盘内的精洗串水循环泵。The fine cleaning compensation mechanism includes a fine cleaning compensation pipe connected between the rough cleaning water tank and the fine cleaning return pan, and a fine cleaning serial water circulation for pumping the water in the rough cleaning water tank to the fine washing return pan Pump.
所述精洗净水箱以及粗洗净水箱内均设有用于监测箱体内水位并控制粗洗串水循环泵或精洗串水循环泵运行的水位监测器。Both the fine cleaning water tank and the rough cleaning water tank are equipped with water level monitors for monitoring the water level in the tank and controlling the operation of the coarse cleaning serial water circulation pump or the fine cleaning serial water circulation pump.
精洗净水箱内的水位监测器检测到箱内水位低于设定值时,控制精洗串水循环泵运作,将粗洗净水箱内的水抽至精洗回水盘内,精洗回水盘内的补偿水经过第一道过滤和第二道过滤后进入精洗净水箱,当精洗净水箱内清洗水液面高度高于设定值时,精洗串水循环泵停止运作。When the water level monitor in the fine washing water tank detects that the water level in the tank is lower than the set value, it controls the operation of the fine washing serial water circulation pump to pump the water in the rough washing water tank to the fine washing return pan, and the fine washing return water The compensation water in the pan enters the fine cleaning water tank after the first filter and the second filter. When the liquid level of the cleaning water in the fine cleaning water tank is higher than the set value, the fine cleaning serial water circulation pump stops operating.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219785A (en) * | 2016-08-18 | 2016-12-14 | 福州鸿基自动化设备有限公司 | Workpiece cleaning water filtration decontamination cycle system |
| CN108016583A (en) * | 2017-12-15 | 2018-05-11 | 浙江海洋大学 | High-efficiency cleaning equipment peculiar to vessel |
| CN109107760A (en) * | 2018-07-27 | 2019-01-01 | 淮南国力液压装备有限公司 | A kind of step-by-step movement cleaning machine rinsing cistern system |
-
2016
- 2016-08-18 CN CN201620903509.1U patent/CN205965209U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219785A (en) * | 2016-08-18 | 2016-12-14 | 福州鸿基自动化设备有限公司 | Workpiece cleaning water filtration decontamination cycle system |
| CN106219785B (en) * | 2016-08-18 | 2023-04-18 | 福州鸿基自动化设备有限公司 | Workpiece cleaning water filtering and purifying circulating system |
| CN108016583A (en) * | 2017-12-15 | 2018-05-11 | 浙江海洋大学 | High-efficiency cleaning equipment peculiar to vessel |
| CN108016583B (en) * | 2017-12-15 | 2019-08-06 | 浙江海洋大学 | High-efficiency cleaning equipment for ships |
| CN109107760A (en) * | 2018-07-27 | 2019-01-01 | 淮南国力液压装备有限公司 | A kind of step-by-step movement cleaning machine rinsing cistern system |
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