CN205962712U - Sweet potato vermicelli automated production equipment - Google Patents

Abstract

The utility model provides a sweet potato vermicelli automated production equipment, it including the pulping machine, the vacuum storage jar that connect gradually, scrape trigger, steam ager, quick aging device, freezer, bean vermicelli forming device, circulation drying device and transverse cutter assembly, wherein, pulping machine passes through vacuum pump connection vacuum storage jar, the discharge gate of vacuum storage jar corresponds scrape the trigger setting, the export of steam ager is connected through one section open -air conveyor quick aging device's feed end, open -air conveyor tilt up sets up, quick aging device is located the top of freezer, the freezer is located directly over the circulation drying device, bean vermicelli preparation length consuming time, the unstable problem of quality have been solved.

Description

Sweet potato noodles automated production equipment

Technical field

This utility model is related to a kind of vermicelli production equipment, specifically, relate to a kind of sweet potato noodles automated production Equipment.

Background technology

Radix Ipomoeae contains multiple nutritional components, is commonly called as " Radix Talini Paniculati ", often eats, and has the effect of body-building and diseases prevention.《Herbal guiding principle Mesh》Zostex document is recorded, and Radix Ipomoeae has the effect of " qi-restoratives is weary, physical strength profiting, strengthening the spleen and stomach, and kidney tonifying is cloudy ", makes one " long-lived few disease "；The Qing Dynasty Zhao Wenmin《A Supplement to the Compendium of Materia Medica》In have " sweet in the mouth put down nontoxic, cure mainly invigorating middle warmer and blood, warming the stomach fertilizer the five internal organs " record.The present age《China Book on Chinese herbal medicine》Say Radix Ipomoeae " sweet in the mouth, mild-natured, returns spleen, kidney channel, invigorating middle warmer and blood, Mi Gu granule, wide the intestines and stomach, relieving constipation are secret "；Can cure mainly：Insufficiency of the spleen Edema, sore swollen toxin, dry constipation of intestines.Modern medicine also demonstrates that, Radix Ipomoeae has the effect of give protection against cancer disease-resistant.Therefore, current Radix Ipomoeae class Food has become the common delicacies of common people's dining table.

And sweet potato noodles, due to long shelf-life, are liked by consumers in general, but the preparation process of sweet potato noodles consumption Duration, labor intensive resource are big, and the requirement for environment is high so that the uncertain factor of manpower manufacture presence is too many, finally Lead to vermicelli Forming Quality poor, glossiness is not good, poor taste, easily broken situations such as happen occasionally.

In order to solve with present on problem, people are seeking a kind of preferable technical solution always.

Utility model content

The purpose of this utility model is for the deficiencies in the prior art, thus providing a kind of design science, reasonable distribution system Standby flow process, the sweet potato noodles automated production equipment strictly controlling preparation process, greatly shortening the production time.

To achieve these goals, this utility model be employed technical scheme comprise that：A kind of sweet potato noodles automated production Equipment, dries including pulper, vacuum canister seals, scrapper conveyor, steam box, quick aging device, freezer, vermicelli shaped device, circulation Equipment for drying and infeed set-up, wherein, described pulper connects described vacuum storage tank by vacuum pump, described vacuum storage tank The described scrapper conveyor setting of discharging opening correspondence, the entrance setting of the corresponding described steam box of discharging portion of described scrapper conveyor, described steam box Outlet connects the feed end of described quick aging device by one section of outdoor conveyer device, and described outdoor conveyer device is inclined upwardly Setting, the entrance setting of the corresponding described freezer of discharge end of described quick aging device, the exit installation of described freezer is described Vermicelli shaped device, the charging aperture setting of the corresponding described circulation drying device of the discharging opening of described vermicelli shaped device, described follows The discharge outlet of ring drying unit installs described infeed set-up, and described quick aging device is located at the top of described freezer, described Freezer is located at the surface of described circulation drying device.

Described on base, described pulper includes blender, the temperature sensor being arranged in described blender and is arranged on Display device outside described blender, described display device connects described temperature sensor, the bottom peace of described vacuum storage tank Dress weighing-appliance, the discharging opening of described vacuum storage tank is installed and is installed anti-precipitation stirring in filter plant, described vacuum storage tank Device.

Described on base, described scrapper conveyor includes stock tank, the mucilage roller being arranged in described stock tank and one end and is close to described gluing The scraper of slurry roller surface, the other end of described scraper abuts in the conveyer belt of described steam box, described stock tank and installs ball-cock assembly, described Ball-cock assembly cursory in stock tank, the controlled valve of the valve of the described ball-cock assembly discharging opening as described vacuum storage tank.

Described on base, the conveyer belt in described steam box includes drive shaft, is driven by two that described drive shaft drives Chain, two conveyor track supporting two described driving chains respectively and the belt body being arranged between described driving chain, two Between individual described conveyor track, spaced set has some support bars, and described belt body is steel mesh structure, and described steam box bottom is equal It is furnished with the water-cooling-sprayer just to the setting of described belt body.

Described on base, described vermicelli shaped device includes support, rotating in opposite directions for a pair of being respectively mounted on the bracket Roller and drive this motor to roller turn, the surface of described roller has the cutting knife of the annular of equidistant arrangement, adjacent Form gap between two cutting knifes, the width in described gap is identical with the width of described cutting knife, the cutting knife on wherein one roller with separately Gap on one roller corresponds to so that the cutting knife on one roller when two rollers are tangent can embed in the gap of another roller；Described Described in corresponding a pair on frame, roller installs hairbrush and material residue storehouse.

Described on base, roller described in a pair includes active roller and driven roller, and described motor is driven described active roller Rotate, described active roller is driven described driven roller and rotates, described driven roller can correspond to described active roller movement to adjust Gap between whole two rollers, described active roller and described driven roller are all arranged on described support by demountable structure On.

Described on base, described circulation drying device includes the multistage drying baker being mutually sequentially communicated and passes through multistage described drying The conveyer belt of case setting, multistage described drying baker includes low temperature and low humidity drying baker that some humitures lift successively and some warm and humid Spend the high temperature drying baker being lifted successively, in each drying baker, be provided with steam heat-exchanging pipeline, described steam heat-exchanging pipeline connects drum Blower fan, each section of drying baker is all connected with the pipeline that dehumidifies, and each described dehumidifying pipeline is respectively connected with air exhauster, and each described dehumidifying pipeline passes through Unified pipeline discharges steam, is respectively mounted thermometer and drimeter in each drying baker.

Described on base, some described low temperature and low humidity drying bakers are in that string is arranged, and some described high temperature drying bakers set in string Put, some described low temperature and low humidity drying bakers are set up in parallel with some described high temperature drying bakers；Each described steam heat-exchanging pipeline by Unified main pipeline steam supply, each steam heat-exchanging pipeline connects installs flow control valve at described main pipeline.

A kind of sweet potato noodles production technology, including slurrying, molding, aging, shredding, baking step,

Described forming process comprises the following steps：

1）Open the discharging opening of storage tank, open the anti-precipitation agitator in storage tank simultaneously, make starch enter scrapper conveyor Stock tank in；

2）The mucilage roller of scrapper conveyor is viscous in rolling process to take a part of slurry, and slurry is extremely thick in the diffusion into the surface of mucilage roller Thin uniform；

3）Mucilage roller rolls and turns at scraper with slurry, and scraper is close to mucilage roller surface and is scraped slurry, and with scraping Knife upper surface enters the conveyer belt of steam box；

4）Steam the temperature inside the box and be set to 80-90 degree, slurry enters steam box and cooked with conveyer belt becomes bean sheet jelly；

5）Open the water-cooling-sprayer of steam box, be bean sheet jelly cooling, separate bean sheet jelly and conveyer belt；

Described drying course comprises the following steps：Carry out low temperature and low humidity drying successively, high temperature is dried and drying of rising again, its In, low temperature and low humidity drying course carries out 40-50 degree successively dries and the drying of 50-70 degree, and described high temperature drying course is carried out successively 100-105 degree is dried, 105-110 degree is dried, 110-115 degree is dried and 115-120 degree is dried, and described drying course of rising again is carried out 115 degree of drying, whole drying course duration 40-45 minute.

Described on base, in drying course, each baking stage is all correspondingly arranged single drying baker, and each drying baker connects successively Logical, wherein, each described low temperature and low humidity drying baker is in that string is arranged, and each described high temperature drying baker is in that string is arranged, low described in string Warm low humidity drying baker is set up in parallel with high temperature drying baker described in string.

This utility model hinge structure has substantive distinguishing features and progress, specifically, this utility model have with Lower advantage：

1st, to produce sweet potato noodles each process all using automated production, it is to avoid the interference of manpower was it is ensured that produced The stability of journey.

2nd, function device is adopted to assist, such as quick aging device, vermicelli shaped device, circulation drying plant etc., solve people For the problem that when producing, time-consuming, improving production efficiency.

3rd, precise control is realized for the temperature of drying course, progressive solution is it is ensured that more comprehensive, the lifting dried of vermicelli The quality of bean vermicelli finished product.

4th, forming process adopts automation equipment it is ensured that the thickness of bean sheet jelly molding is uniform, and end product quality is more stable.

Brief description

Fig. 1 is the structural representation of sweet potato noodles automated production equipment in this utility model.

Fig. 2 is the structural representation of pulper in this utility model.

Fig. 3 is the structural representation of this utility model middle scraper machine.

Fig. 4 is the structural representation of conveyer belt in this utility model.

Fig. 5 is the structural representation of vermicelli shaped device in this utility model.

Fig. 6 is the structural representation of circulation drying device in this utility model.

In figure：1. pulper；2. vacuum canister seals；3. scrapper conveyor；4. steam box；5. quick aging device；6. freezer；7. powder Silk shaped device；8. circulation drying device；9. infeed set-up；10. outdoor conveyer device；11. blenders；12. temperature sensors； 13. weighing-appliances；14. vacuum pumps；31. stock tanks；32. mucilage rollers；33. scrapers；34. ball-cock assemblys；41. drive shafts；42. transmissions Track；43. belt bodies；44. support bars；71. supports；72. motors；73. cutting knifes；74. gaps；75. hairbrush；76. material residue storehouses；77. Active roller；78. driven rollers；81.40-50 degree drying baker；82. 50-70 degree drying bakers；83. 100-105 degree drying bakers； 84. 105-110 degree drying bakers；85. 110-115 degree drying bakers；86. 115-120 degree drying bakers；87. rise again drying baker.

Specific embodiment

Below by specific embodiment, the technical solution of the utility model is described in further detail.

As shown in figure 1, a kind of sweet potato noodles automated production equipment, including pulper 1, vacuum canister seals 2, scrapper conveyor 3, Steam box 4, quick aging device 5, freezer 6, vermicelli shaped device 7, circulation drying device 8 and infeed set-up 9, wherein, described system Pulp grinder 1 connects described vacuum storage tank 2 by vacuum pump 14, and the bubble that vacuum canister seals 2 can reduce in slurry produces, it is to avoid Bubbling is produced after bean sheet jelly molding.The corresponding described scrapper conveyor 3 of the discharging opening of described vacuum storage tank 2 is arranged, the going out of described scrapper conveyor 3 The entrance setting of the corresponding described steam box 4 in material portion, the outlet of described steam box 4 pass through one section of outdoor conveyer device 10 connect described quick The feed end of aging equipment 5, described outdoor conveyer device 10 is inclined upwardly setting, the discharge end pair of described quick aging device 5 Answer the entrance setting of described freezer 6, why freezer 6 is arranged below, is because the sedimentation attribute of cold air, it is to avoid cold air overflows Go out；In addition, top-down motion mode makes the bean sheet jelly deformation of unevenness stretching, will appear from sagging in the presence of self gravitation Part stretching be in plane, profile is more smooth, and described vermicelli shaped device 7, described vermicelli are installed in the exit of described freezer 6 The charging aperture setting of the corresponding described circulation drying device 8 of the discharging opening of shaped device 7, the discharging opening of described circulation drying device 8 Described infeed set-up 9 is installed at place, and described quick aging device 5 is located at the top of described freezer 6, and described freezer 6 is located at described following The surface of ring drying unit 8, structure is more three-dimensional, and area occupied is little, can achieve whole flow process in a Factory Building, convenient The management of staff.

As shown in Fig. 2 described pulper 1 includes blender 11, the temperature sensor 12 being arranged in described blender 11 With the display device being arranged on outside described blender 11, the described display device described temperature sensor 12 of connection, described vacuum is deposited Weighing-appliance 13 is installed in the bottom of storage tank 2, and the discharging opening of described vacuum storage tank 2 installs filter plant, described vacuum storage tank 2 The anti-precipitation agitator of interior installation.In blender 11, mounting temperature sensor 12, shows internal temperature at any time, is easy to staff Control to temperature, increases and decreases dispensing at any time, controls temperature.In vacuum storage tank 2, anti-precipitation agitator is installed, prevents quiet for a long time Put the deposition leading to.

As shown in figure 3, described scrapper conveyor 3 to include stock tank 31, the mucilage roller 32 being arranged in described stock tank 31 and one end tight Paste the scraper 33 on described mucilage roller 32 surface, the other end of described scraper 33 abuts the conveyer belt of described steam box 3, described stock tank 31 Interior installation ball-cock assembly 34, described ball-cock assembly 34 cursory in stock tank 31, the valve of described ball-cock assembly 34 is as described vacuum The controlled valve of the discharging opening of storage tank 2.Scrapper conveyor 3 adopts roller turn, through stock tank 31, glues and takes slurry, then via scraper 33 modes blowing off form the uniform sweet potato powder of thickness, and molding effect is more preferable.Ball-cock assembly 34, ball-cock assembly 34 are installed in stock tank 31 Valve as vacuum storage tank discharging opening controlled valve, slurry deficiency automatic feeding, lifted automaticity.

As shown in figure 4, the conveyer belt in described steam box 4 include drive shaft 41, driven by described drive shaft 41 two Bar driving chain, support two conveyor track 42 of two described driving chains respectively and be arranged between described driving chain Belt body 43, between two described conveyor track 42, spaced set has some support bars 44, and support bar 44 can keep conveyer belt Levelness, it is to avoid the sweet potato powder flow deformation of emulsus；Described belt body 43 is steel mesh structure, and belt body is in netted, facilitates gas Circulation, the heats of steam box are more preferable.Described steam box bottom is evenly equipped with the water-cooling-sprayer just to the setting of described belt body, is inciting somebody to action After bean sheet jelly ripening, with water-cooling-sprayer cooling, so that bean sheet jelly is separated with belt body, prevent adhesion.

As shown in figure 5, described vermicelli shaped device 7 includes support 71, a pair of phase being separately mounted on described support 71 To the roller rotating and this motor 72 to roller turn of driving, the surface of described roller has cutting of the annular of equidistant arrangement Knife 73, forms gap 74 between adjacent two cutting knifes 73, the width in described gap 74 is identical with the width of described cutting knife 73, and wherein one Cutting knife 73 on roller corresponding with the gap 74 on another roller so that the cutting knife 73 on one roller when two rollers are tangent can embed In the gap 74 of another roller；Roller using a pair opposite rotation is cut, and two rollers have cutting knife 73, a roller Cutting knife corresponding with the gap of another roller, gap 74 width is identical with cutting knife 73, and bean sheet jelly, can be uniform by bean sheet jelly through out-of-date Cut, width is identical.Cutting knife 73 is only contacted with bean sheet jelly, not easy to wear, is not susceptible to collide.Corresponding a pair of institute on described support 71 State roller and hairbrush 75 and material residue storehouse 76 be installed, the setting in hairbrush 75 and material residue storehouse 76 it is not necessary to frequently stop work cleaning it is only necessary to Periodic cleaning material residue storehouse 76.

Roller described in a pair includes active roller 77 and driven roller 78, and described motor 72 is driven 77 turns of described active roller Dynamic, described active roller 77 is driven described driven roller 78 and rotates, and described driven roller 78 can correspond to described active roller 77 and move Move to adjust the gap between two rollers, driven roller 78 position adjustable, the spacing and active roller 77 between is adjustable, to cut Cut the vermicelli of different-thickness.Described active roller 77 and described driven roller 78 are all arranged on described support by demountable structure On 71, two rollers are detachably installed, and are convenient for changing the cutting knife of different size.

As shown in fig. 6, described circulation drying device includes the multistage drying baker being mutually sequentially communicated and passes through multistage described baking The conveyer belt of dry case setting, multistage described drying baker includes low temperature and low humidity drying baker and some temperature that some humitures are lifted successively The high temperature drying baker that humidity is lifted successively, wherein, low temperature and low humidity drying baker includes 40-50 degree drying baker 81 and 50-70 degree is dried Case 82, high temperature drying baker includes 100-105 degree drying baker 83,105-110 degree drying baker 84,110-115 degree drying baker 85,115- 120 degree of drying bakers 86, also include one 115 degree of drying baker 87 of rising again, and classification is dried, and vermicelli Forming Quality is guaranteed, vermicelli Forming process also stable, it is to avoid the problem more than uncertain factor that lasting drying time length causes.It is all provided with each drying baker It is equipped with steam heat-exchanging pipeline, described steam heat-exchanging pipeline connects aerator, each section of drying baker is all connected with the pipeline that dehumidifies, each described remove Wet pipeline is respectively connected with air exhauster, and each described dehumidifying pipeline passes through unified pipeline and discharges steam, is respectively mounted temperature in each drying baker Degree meter and drimeter.Each drying baker is heated and dehumidifying pipeline using single, does not interfere with each other, is only uniformly processed when discharging, knot Structure rationally, is easy to monitor.

Some described low temperature and low humidity drying bakers are in that string is arranged, and some described high temperature drying bakers are in that string is arranged, Ruo Gansuo State low temperature and low humidity drying baker to be set up in parallel with some described high temperature drying bakers, low temperature and low humidity drying baker respectively becomes one with high temperature drying baker It is set up in parallel after row, room for promotion utilization rate, it is to avoid drying line is long, not manageability again.Each described steam heat-exchanging pipeline by Unified main pipeline steam supply, each steam heat-exchanging pipeline connects installs flow control valve at described main pipeline, is easy to the distribution of steam Temperature control with each drying baker.

A kind of sweet potato noodles production technology, including slurrying, molding, aging, shredding, baking step,

Described forming process comprises the following steps：

1）Open the discharging opening of storage tank, open the anti-precipitation agitator in storage tank simultaneously, make starch enter scrapper conveyor Stock tank in；

2）The mucilage roller of scrapper conveyor is viscous in rolling process to take a part of slurry, and slurry is extremely thick in the diffusion into the surface of mucilage roller Thin uniform；

3）Mucilage roller rolls and turns at scraper with slurry, and scraper is close to mucilage roller surface and is scraped slurry, and with scraping Knife upper surface enters the conveyer belt of steam box；

4）Steam the temperature inside the box and be set to 80-90 degree, slurry enters steam box and cooked with conveyer belt becomes bean sheet jelly；

5）Open the water-cooling-sprayer of steam box, be bean sheet jelly cooling, separate bean sheet jelly and conveyer belt.

The bean sheet jelly being made by above step, thickness is uniform, high degree of automation, and Forming Quality is good.

Described drying course comprises the following steps：Carry out low temperature and low humidity drying successively, high temperature is dried and drying of rising again, its In, low temperature and low humidity drying course carries out 40-50 degree successively dries and the drying of 50-70 degree, and described high temperature drying course is carried out successively 100-105 degree is dried, 105-110 degree is dried, 110-115 degree is dried and 115-120 degree is dried, and described drying course of rising again is carried out 115 degree of drying, whole drying course duration 40-45 minute.

In drying course, each baking stage is all correspondingly arranged single drying baker, and each drying baker is sequentially communicated, wherein, respectively Described low temperature and low humidity drying baker is in that string is arranged, and each described high temperature drying baker is in that string is arranged, and low temperature and low humidity described in string is dried Case is set up in parallel with high temperature drying baker described in string.

Baking step is carried out becoming more meticulous point, to temperature Precise control, though drying time period is long, stability is carried Rise it is ensured that the stablizing of end product quality.

Finally it should be noted that:Above example is only in order to illustrate the technical solution of the utility model rather than it is limited System；Although being described in detail to this utility model with reference to preferred embodiment, those of ordinary skill in the art should Understand：Still specific embodiment of the present utility model can be modified or some technical characteristics are carried out with equivalent replacing Change；Without deviating from the spirit of technical solutions of the utility model, it all should cover the technical scheme being claimed in this utility model In the middle of scope.

Claims (8)

1. a kind of sweet potato noodles automated production equipment it is characterised in that：It includes pulper, vacuum canister seals, scrapper conveyor, steaming Case, quick aging device, freezer, vermicelli shaped device, circulation drying device and infeed set-up, wherein, described pulper passes through Vacuum pump connects described vacuum storage tank, the discharging opening correspondence described scrapper conveyor setting of described vacuum storage tank, described scrapper conveyor The corresponding described steam box of discharging portion entrance setting, the outlet of described steam box pass through one section of outdoor conveyer device connect described quick The feed end of aging equipment, described outdoor conveyer device is inclined upwardly setting, and the discharge end of described quick aging device corresponds to institute State the entrance setting of freezer, described vermicelli shaped device, the discharging of described vermicelli shaped device are installed in the exit of described freezer The charging aperture setting of the corresponding described circulation drying device of mouth, the discharge outlet of described circulation drying device installs described crosscutting dress Put, described quick aging device is located at the top of described freezer, described freezer is located at the surface of described circulation drying device.

2. sweet potato noodles automated production equipment according to claim 1 it is characterised in that：Described pulper includes stirring Machine, the temperature sensor being arranged in described blender and the display device being arranged on outside described blender, described display device Connect described temperature sensor, weighing-appliance, the discharging opening peace of described vacuum storage tank are installed in the bottom of described vacuum storage tank Dress filter plant, installs anti-precipitation agitator in described vacuum storage tank.

3. sweet potato noodles automated production equipment according to claim 1 and 2 it is characterised in that：Described scrapper conveyor includes The scraper of described mucilage roller surface, the other end of described scraper are close in stock tank, the mucilage roller being arranged in described stock tank and one end Abut the conveyer belt of described steam box, ball-cock assembly be installed in described stock tank, described ball-cock assembly cursory in stock tank, described ball float The controlled valve of the discharging opening as described vacuum storage tank for the valve of valve.

4. sweet potato noodles automated production equipment according to claim 3 it is characterised in that：Conveyer belt in described steam box Two driving chains including drive shaft, being driven by described drive shaft, support two of two described driving chains respectively Conveyor track and the belt body being arranged between described driving chain, if spaced set has the Heavenly Stems and Earthly Branches between two described conveyor track Strut, described belt body is steel mesh structure, and described steam box bottom is evenly equipped with the water-cooling-sprayer just to the setting of described belt body.

5. sweet potato noodles automated production equipment according to claim 4 it is characterised in that：Described vermicelli shaped device bag Include support, be respectively mounted the roller of a pair opposite rotation on the bracket and drive this motor to roller turn, described The surface of roller has the cutting knife of the annular of equidistant arrangement, forms gap between adjacent two cutting knifes, the width in described gap with The width of described cutting knife is identical, the cutting knife on wherein one roller corresponding with the gap on another roller so that one when two rollers are tangent Cutting knife on roller can embed in the gap of another roller；Described in corresponding a pair on described support, roller installs hairbrush and material residue Storehouse.

6. sweet potato noodles automated production equipment according to claim 5 it is characterised in that：Roller described in a pair includes leading Dynamic roller and driven roller, described motor is driven described active roller turn, and described active roller is driven described driven roller and turns Dynamic, described driven roller can correspond to described active roller movement to adjust the gap between two rollers, described active roller and institute State driven roller all to install on the bracket by demountable structure.

7. the sweet potato noodles automated production equipment according to claim 5 or 6 it is characterised in that：Dress is dried in described circulation The conveyer belt put including the multistage drying baker being mutually sequentially communicated and pass through multistage described drying baker setting, multistage described drying case and bag Include the low temperature and low humidity drying baker that some humitures lift successively and the high temperature drying baker that some humitures are lifted successively, each drying baker Inside it is provided with steam heat-exchanging pipeline, described steam heat-exchanging pipeline connects aerator, each section of drying baker is all connected with the pipeline that dehumidifies, respectively Described dehumidifying pipeline is respectively connected with air exhauster, and each described dehumidifying pipeline passes through unified pipeline and discharges steam, in each drying baker all Thermometer and drimeter are installed.

8. sweet potato noodles automated production equipment according to claim 7 it is characterised in that：Some described low temperature and low humidities dry Dry case is in that string is arranged, and some described high temperature drying bakers are in that string is arranged, and some described low temperature and low humidity drying bakers are described with some High temperature drying baker is set up in parallel；Each described steam heat-exchanging pipeline is connected by unified main pipeline steam supply, each steam heat-exchanging pipeline Flow control valve is installed at described main pipeline.