CN205914993U - Overall arrangement of derailleur production line - Google Patents
Overall arrangement of derailleur production line Download PDFInfo
- Publication number
- CN205914993U CN205914993U CN201620925653.5U CN201620925653U CN205914993U CN 205914993 U CN205914993 U CN 205914993U CN 201620925653 U CN201620925653 U CN 201620925653U CN 205914993 U CN205914993 U CN 205914993U
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Abstract
The utility model discloses an overall arrangement of derailleur production line, including wasing district, partial shipment district and assembly assembly area to and accomplish the back in derailleur assembly, as inspecing whether qualified assembly trial zone of derailleur, the washing district partial shipment district with assembly assembly area moves towards interval setting in proper order and is the linear type to arrange along the production line, the assembly trial zone with be washing district, partial shipment district and the assembly assembly area parallel arrangement that the linear type was arranged, and distribute and be in the adjacent position of assembly trial zone, and the assembly trial zone with the washing district partial shipment district with being equipped with the commodity circulation passageway that link up between the assembly assembly area, according to the assembly process of derailleur, dividing different regions with the production line, make production process scheme more smooth and easy, it is flexible to have improved the production line, keeps on -the -spot neat and artistic.
Description
Technical field
This utility model belongs to variator production technical field and in particular to a kind of variator Production Line Configured.
Background technology
With social progress and expanding economy, the requirement more and more higher of the function to product for the human society and quality,
The complexity of product also increases therewith.In order to improve flexibility and the production efficiency of process industry simultaneously, it is allowed to ensureing product
On the premise of quality, shorten life cycle of the product, reduce product cost, so that small batch is produced can be contended with production in enormous quantities,
Flexible automation system is just arisen at the historic moment.The feature such as flexible, efficient of flexible automation production line becomes the first system of enforcement
Make, the basis of lean production, concurrent engineering and intelligent manufacturing system, and apply more and more extensive, oneself becomes whole manufacture field
Key technology.But, overall production line topology layout on this basis is but paid attention to.Especially for variator life
The topology layout of producing line, often Production Line Configured is more mixed and disorderly, product stream complex circuit and not simplify.
Utility model content
The technical problem existing for prior art, this utility model provides a kind of variator Production Line Configured.
To achieve these goals, this utility model adopts the following technical scheme that
A kind of variator Production Line Configured, including cleaning area, packing area and general assembly area, and has assembled in variator
Cheng Hou, as the whether qualified assembly trial zone of inspection variator, described cleaning area, described packing area and described general assembly area
Arrange along production line trend successively interval setting linearly type, the cleaning area of described assembly trial zone and the arrangement of linear type,
Packing area and general assembly area be arranged in parallel, and are distributed in the adjacent position of described assembly trial zone, and the test of described assembly
It is provided with the logistics corridor of insertion between area and described cleaning area, described packing area and described general assembly area.
Further, described cleaning area is provided with electrical control cabinet, cleaning water tank and cleaning line ringwise, described electricity
Gas switch board is used for controlling each of this cleaning area, packing area, general assembly area and assembly trial zone automatic machine equipment,
Described cleaning water tank provides water source to described cleaning line, and workman is on described cleaning line to the variator needing assembling
Part is carried out.
Further, described packing area is provided with the subpackage line in " day " font layout, and described subpackage line includes differential mechanism and falls
Shelves axle assembly line, input and output shaft assembly line and pallet transmission line, described differential mechanism reversing shaft assembly line and described input and output
Axle assembly line be arranged in parallel and the direction of transfer of the two is consistent, and described pallet transmission line is arranged on described differential mechanism reversing shaft assembling
Between line and described input and output shaft assembly line, and it be arranged in parallel with the two and direction of transfer is contrary.
Further, described differential mechanism reversing shaft assembly line, along the direction of transfer of production, is sequentially provided with and press-fits planet
Gear shaft station, measurement half shaft clearance station, pressing bearing inner ring station, tighten connecting bolt station.
Further, described input and output shaft assembly line, along the direction of transfer of production, is sequentially provided with shafting and press-fits
One station, shafting press-fit the second station, shafting press-fits 3rd station, shafting press-fits the 4th station, and shafting nut screwing clamping work
Position and shafting detect station.
Further, the middle part in described general assembly area is provided with bolt screwing machine device people, and can complete neighbouring left and right simultaneously
The bolt of two stations is tightened.
Further, described assembly trial zone includes being arranged in order in order frock storage area, assembly inspection area, assembly
Reprocess area and the offline area of finished product, and be additionally provided with an assembly test wire, wherein this assembly test wire is arranged on described frock and deposits
Put the side in area, and be extended to the side in the offline area of described finished product.
Further, the end of described assembly test wire is provided with station of draining the oil, and described station of draining the oil adopts crawler type
Conveyer belt carries out conveying finished product.
Further, the space from end in described general assembly area is provided with staff lounge and clothing area, and described member
Work rest area and described clothing area column distribution.
Further, the front end of described assembly trial zone is intervally distributed with trough and material area in preparation successively, and institute
State the linear type arrangement of trough and described material area in preparation and described assembly trial zone.
In sum, the beneficial effects of the utility model are:
1st, the assemble flow according to variator, production line is divided different regions, so that mixed and disorderly production scene is planned
Neat and artistic, reasonable arrangement produces station makes production procedure more smooth.The finished product that variator is machined, turns line to assembly
Testing in trial zone, can save and produce taking up room of line length.
2nd, cleaning area is provided with electrical control cabinet, cleaning water tank and cleaning line ringwise, and electrical control cabinet is used for controlling
Make each of this cleaning area, packing area, general assembly area and assembly trial zone automatic machine equipment.Cleaning water tank is to cleaning
Production line provides water source, and workman is carried out to the variator part needing assembling on cleaning line.
3rd, packing area be provided with the differential mechanism reversing shaft assembly line of " day " font layout, input and output shaft assembly line and pallet
Transmission line, realizes assembling and the transmission of part using same section of wire body, and frock pallet use after, by pallet transmission line with
Differential mechanism reversing shaft assembly line and input and output shaft assembly line direction of transfer are contrary, and the frock pallet after using has been sent back
Point, recycled, production cost can be reduced.
4th, differential mechanism reversing shaft assembly line is along the direction of transfer of production, be sequentially provided with press-fit planetary gear shaft station,
Measure half shaft clearance station, pressing bearing inner ring station, tighten connecting bolt station.Input and output shaft assembly line is along production
Direction of transfer, be sequentially provided with that shafting press-fits the first station, shafting press-fits the second station, shafting press-fits 3rd station, shafting pressure
Fill the 4th station, and shafting nut screwing clamping station and shafting detection station.Rational arrangement Product processing station, contributes to carrying
High production and processing efficiency, makes production procedure more smooth.
5th, the middle part in general assembly area is provided with bolt screwing machine device people, and can complete the spiral shell of two stations in neighbouring left and right simultaneously
Bolt is tightened, and can improve production and processing efficiency.
6th, in assembly trial zone according to the flow process checking finished product, dividing has frock storage area, assembly inspection area, assembly to reprocess
Area and the offline area of finished product, and it is additionally provided with an assembly test wire transmission finished product.And after having inspected finished product, need to be by variator
Oil releasing, be therefore provided with, in the end of assembly test wire, station of draining the oil.This station of draining the oil is conveyed using crawler type wire body
Finished product, the oil being scattered during draining the oil, constrain in the less scope in assembly trial zone, keep overall variator to produce
Line layout attractive in appearance and clean and tidy.
7th, in order in process of manufacture, it is possible to increase the flexibility of this variator Production Line Configured, in assembly trial zone
Front end be intervally distributed with trough and material area in preparation successively.And the space from end in general assembly area is provided with staff lounge
With clothing area, make this variator Production Line Configured more humane.
Brief description
Fig. 1 is the structural representation of the variator Production Line Configured that this utility model provides.
Fig. 2 is the structural representation of cleaning area in this utility model.
Fig. 3 is the structural representation of packing area in this utility model.
Fig. 4 is the structural representation in general assembly area in this utility model.
Fig. 5 is the structural representation of assembly trial zone in this utility model.
Fig. 6 is the structural representation in staff lounge and clothing area in this utility model.
In figure, 1- cleaning area；11- electrical control cabinet；12- cleans water tank；13- cleaning line；2- packing area；21- is poor
Fast device reversing shaft assembly line；211- press-fits planetary gear shaft station；212- pressing bearing inner ring station；213- tightens connecting bolt
Station；22- pallet transmission line；23- input and output shaft assembly line；231- shafting press-fits the first station；232 shaftings press-fit the second work
Position；233- shafting press-fits 3rd station；234- shafting press-fits the 4th station；235- shafting nut screwing clamping station；24- tote cart；
3- general assembly area；31- bolt screwing machine device people；4- assembly trial zone；41- frock storage area；42- assembly inspection area；43- is total
Become to reprocess area；The offline area of 44- finished product；45- assembly test wire；451- drains the oil station；5- logistics corridor；6- trough；7- material
Area in preparation；8- staff lounge；9- clothing area.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that this utility model is realized are easy to understand, under
Face combines and is specifically illustrating, and this utility model is expanded on further.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, this utility model provides a kind of variator Production Line Configured, bag
Include cleaning area 1, packing area 2 and general assembly area 3, and after the completion of variator assembling, whether qualified as inspection variator
Assembly trial zone 4.Described cleaning area 1, described packing area 2 and described general assembly area 3 set along production line trend successively interval
Put and linear type arrangement, the cleaning area 1, packing area 2 and the general assembly area 3 that are arranged with linear type in described assembly trial zone 4
It is arranged in parallel, and be distributed in the adjacent position of described assembly trial zone 3.Described assembly trial zone 4 and described cleaning area 1, institute
State the logistics corridor 5 being provided with insertion between packing area 2 and described general assembly area 3.
Using above structure, according to the assemble flow of variator, production line is divided different regions, variator part exists
After the cleaning of cleaning area 1, transmit and to packing area 2, classification part is assembled, the semi-finished product after the completion of subpackage transmit to assembly dress
Join area 3 and carry out general assembly, the finished product of variator will be obtained after semi-finished product general assembly, then the finished product assembling is transported to assembly test
Area 4, in assembly trial zone 4, whether the finished product that assembles of inspection qualified, wherein assembly trial zone 4 and cleaning area 1, packing area 2 and
The logistics corridor 5 being separated out between general assembly area 3, can facilitate the transport of part, semi-finished product or finished product.This variator is given birth to
Producing line layout makes production procedure more smooth, can improve that production line is flexible, orderly planning production and processing region, makes scene keep whole
Clean attractive in appearance.
Can achieve mode as one of which, described cleaning area 1 is provided with electrical control cabinet 11, cleaning water tank 12 and ringwise
Cleaning line 13.Described electrical control cabinet 11 is used for controlling this cleaning area 1, packing area 2, general assembly area 3 and assembly examination
Test each of area 4 automatic machine equipment.Described cleaning water tank 12 provides water source to described cleaning line 13, and workman is in institute
State and on cleaning line 13, the variator part needing assembling is carried out.
Described packing area 2 is provided with the subpackage line in " day " font layout, and described subpackage line includes the assembling of differential mechanism reversing shaft
Line 21, input and output shaft assembly line 23 and pallet transmission line 22, described differential mechanism reversing shaft assembly line 21 and described input and output
Axle assembly line 23 be arranged in parallel and the direction of transfer of the two is consistent.Described pallet transmission line 22 is arranged on described differential mechanism reversing shaft
Between assembly line 21 and described input and output shaft assembly line 23, and it be arranged in parallel with the two and direction of transfer is contrary.Differential mechanism falls
Shelves axle assembly line 21, input and output shaft assembly line 23 and pallet transmission line 22, it is possible to use same section of wire body realizes the dress of part
Join and transmit, and after the use of frock pallet, by pallet transmission line 22 and differential mechanism reversing shaft assembly line 21 and input and output
Axle assembly line 23 direction of transfer is contrary, and the frock pallet after using is sent back starting point, recycled, can reduce and produce into
This.
Described differential mechanism reversing shaft assembly line 21, along the direction of transfer of production, is sequentially provided with and press-fits planetary gear shaft work
Position 211, measurement half shaft clearance station (not shown), pressing bearing inner ring station 212, tighten connecting bolt station 213.Make
The assembling of differential mechanism reversing shaft is realized being assembled to converging of assembled assembling from subpackage, is favorably improved Product processing efficiency.
Described input and output shaft assembly line 23, along the direction of transfer of production, is sequentially provided with shafting and press-fits the first station
231st, shafting press-fits the second station 232, shafting press-fits 3rd station 233, shafting press-fits the 4th station 234, and shafting nut
Tighten station 235 and shafting detection station (not shown).Make input, the assembling of output shaft is realized being assembled to assembly from subpackage
Converging of assembling, is favorably improved Product processing efficiency.
The middle part in described general assembly area 3 is provided with bolt screwing machine device people 31, and can complete neighbouring left and right two work simultaneously
The bolt of position is tightened.Work tightened by the bolt that one bolt screwing machine device people 31 can complete two stations, improves work efficiency
While also can reduce production cost.
Frock storage area 41 that described assembly trial zone 4 includes being arranged in order in order, assembly inspection area 42, assembly are reprocessed
Area 43 and the offline area of finished product 44, and it is additionally provided with an assembly test wire 45.Wherein this assembly test wire 45 is arranged on described work
The side of dress storage area 41, and be extended to the side in the offline area of described finished product 44.The one-tenth assembling in general assembly area 3
Product, the frock storage area 41 being transported to assembly trial zone 4 with tote cart 24 is deposited, and is transmitted into by assembly test wire 45
Product, in assembly inspection area 42 by variator finished product lubricating oil, check whether finished product can normally use, check variator with this
Whether finished product is qualified.Unqualified and need the finished product done over again, it is placed on assembly and reprocesses area 43 and carry out reprocessing processing, qualified finished product
Transmit to the offline area of finished product 44 by assembly test wire 45, by wire wrapping under qualified products.Due to checking the whether qualified meeting of product
Use machine oil, production line usually can be made in disorder, affect the neat and artistic, by the assembling of variator and manufacture test of production line
Zoning, is conducive to keeping the health of production scene and attractive in appearance.And the cleaning area arranged with linear type in assembly trial zone 4
1st, packing area 2 and general assembly area 3 be arranged in parallel, can save and produce taking up room of line length.
The end of described assembly test wire 45 is provided with station 451 of draining the oil, and described station 451 of draining the oil adopts crawler type line
Body carries out conveying finished product.Before finished product is offline, it is required to by the Grease relief of fill in variator out, station of draining the oil
451 when draining the oil, and using the different pedrail delivering strap with other load modes, carries out transmitting product, can be by station of draining the oil
451 constrain in an independent scope and drain the oil, it is to avoid when production line is drained the oil, make dirty in other regions of Production Line Configured, can protect
Hold production line neat and artistic.
The space from end in described general assembly area 3 is provided with staff lounge 8 and clothing area 9, and described employee rest
Area 8 and described clothing area 9 column distribution.Staff lounge 8 and clothing area 9, can change working clothing in order to workman, and stop
Breath, makes this variator Production Line Configured more humane.
The front end of described assembly trial zone 4 is intervally distributed with trough 6 and material area in preparation 7 successively, and described reserved
The linear type arrangement of area 6 and described material area in preparation 7 and described assembly trial zone 4.Trough 6 can be in order to the later stage according to product
Being actually needed of product processing, increases other stations.Improve production line flexibility, and material area in preparation 7 is used for placing needs processing
Part.
These are only embodiment of the present utility model, not thereby limit the scope of the claims of the present utility model, every profit
The equivalent structure made with this utility model description and accompanying drawing content, is directly or indirectly used in other related technology necks
Domain, all in the same manner within scope of patent protection of the present utility model.
Claims (10)
1. a kind of variator Production Line Configured it is characterised in that: include cleaning area, packing area and general assembly area, and becoming
After the completion of the assembling of fast device, as the whether qualified assembly trial zone of inspection variator, described cleaning area, described packing area and described
General assembly area is along the simultaneously linearly type arrangement of production line trend successively interval setting, described assembly trial zone and linear type arrangement
Cleaning area, packing area and general assembly area be arranged in parallel, and be distributed in the adjacent position of described assembly trial zone, and described
It is provided with the logistics corridor of insertion between assembly trial zone and described cleaning area, described packing area and described general assembly area.
2. variator Production Line Configured according to claim 1 it is characterised in that: described cleaning area is provided with electrical control
Cabinet, cleaning water tank and cleaning line ringwise, described electrical control cabinet is used for controlling this cleaning area, packing area, assembly dress
Join each of area and assembly trial zone automatic machine equipment, described cleaning water tank provides water source to described cleaning line,
Workman is carried out to the variator part needing assembling on described cleaning line.
3. variator Production Line Configured according to claim 1 it is characterised in that: described packing area be provided be in " day " font
The subpackage line of layout, described subpackage line includes differential mechanism reversing shaft assembly line, input and output shaft assembly line and pallet transmission line, institute
State that differential mechanism reversing shaft assembly line be arranged in parallel with described input and output shaft assembly line and the direction of transfer of the two is consistent, described support
Disk transmission line is arranged between described differential mechanism reversing shaft assembly line and described input and output shaft assembly line, and parallel with the two sets
Put and direction of transfer is contrary.
4. variator Production Line Configured according to claim 3 it is characterised in that: described differential mechanism reversing shaft assembly line edge
The direction of transfer of production, is sequentially provided with and press-fits planetary gear shaft station, measurement half shaft clearance station, pressing bearing inner ring work
Position, tighten connecting bolt station.
5. variator Production Line Configured according to claim 3 it is characterised in that: described input and output shaft assembly line is along producing
The direction of transfer that product produce, be sequentially provided with that shafting press-fits the first station, shafting press-fits the second station, shafting press-fits 3rd station,
Shafting press-fits the 4th station, and shafting nut screwing clamping station and shafting detection station.
6. variator Production Line Configured according to claim 1 it is characterised in that: the middle part in described general assembly area is provided with
Bolt screwing machine device people, and the bolt of two stations in neighbouring left and right can be completed simultaneously tighten.
7. variator Production Line Configured according to claim 1 it is characterised in that: described assembly trial zone is included in order
The frock storage area that is arranged in order, assembly inspection area, assembly reprocess area and the offline area of finished product, and are additionally provided with an assembly test
Line, wherein this assembly test wire are arranged on the side of described frock storage area, and are extended to the one of the offline area of described finished product
Side.
8. variator Production Line Configured according to claim 7 it is characterised in that: the end of described assembly test wire is provided with
Drain the oil station, and described station of draining the oil carries out conveying finished product using pedrail delivering strap.
9. variator Production Line Configured according to claim 1 it is characterised in that: the space from end in described general assembly area
It is provided with staff lounge and clothing area, and described staff lounge and described clothing area column distribution.
10. variator Production Line Configured according to claim 1 it is characterised in that: the front end of described assembly trial zone according to
Minor tick is distributed with trough and material area in preparation, and described trough and described material area in preparation and the test of described assembly
Area's linear type arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620925653.5U CN205914993U (en) | 2016-08-23 | 2016-08-23 | Overall arrangement of derailleur production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620925653.5U CN205914993U (en) | 2016-08-23 | 2016-08-23 | Overall arrangement of derailleur production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205914993U true CN205914993U (en) | 2017-02-01 |
Family
ID=57871873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620925653.5U Expired - Fee Related CN205914993U (en) | 2016-08-23 | 2016-08-23 | Overall arrangement of derailleur production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205914993U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662101A (en) * | 2017-11-15 | 2018-02-06 | 九江清研神盾科技有限公司 | A kind of layout type of vehicle bridge automatic production line |
| CN108127415A (en) * | 2017-12-27 | 2018-06-08 | 重庆英拓机电设备有限公司 | A kind of production line for differential mechanism production |
| CN109296955A (en) * | 2018-07-30 | 2019-02-01 | 成都理工大学 | A kind of method of efficient LED flashlight assembly |
| CN109445387A (en) * | 2018-10-29 | 2019-03-08 | 湖北凯乐科技股份有限公司 | Computing platform automatic assembly line and computing platform automatic manufacturing method |
| CN110561128A (en) * | 2019-09-10 | 2019-12-13 | 广州明美新能源有限公司 | Novel workbench and flexible production line body |
| CN112518319A (en) * | 2020-12-02 | 2021-03-19 | 东风汽车有限公司 | Serial shafting assembly line layout structure |
| CN113478219A (en) * | 2021-07-08 | 2021-10-08 | 中车株洲电力机车有限公司 | Pantograph assembly line |
| CN113617674A (en) * | 2021-10-12 | 2021-11-09 | 盛瑞传动股份有限公司 | Valve plate test line and test method |
| CN114850856A (en) * | 2021-02-03 | 2022-08-05 | 中联重科股份有限公司 | Assembly line and assembly method for excavator working device |
| CN115338636A (en) * | 2022-10-20 | 2022-11-15 | 盛瑞传动股份有限公司 | Collinear production method for multiple planet rows |
-
2016
- 2016-08-23 CN CN201620925653.5U patent/CN205914993U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662101A (en) * | 2017-11-15 | 2018-02-06 | 九江清研神盾科技有限公司 | A kind of layout type of vehicle bridge automatic production line |
| CN108127415A (en) * | 2017-12-27 | 2018-06-08 | 重庆英拓机电设备有限公司 | A kind of production line for differential mechanism production |
| CN108127415B (en) * | 2017-12-27 | 2019-05-14 | 重庆英之拓智能系统有限公司 | A kind of production line for differential mechanism production |
| CN109296955A (en) * | 2018-07-30 | 2019-02-01 | 成都理工大学 | A kind of method of efficient LED flashlight assembly |
| CN109296955B (en) * | 2018-07-30 | 2019-08-09 | 成都理工大学 | A kind of method of efficient LED flashlight assembly |
| CN109445387A (en) * | 2018-10-29 | 2019-03-08 | 湖北凯乐科技股份有限公司 | Computing platform automatic assembly line and computing platform automatic manufacturing method |
| CN110561128A (en) * | 2019-09-10 | 2019-12-13 | 广州明美新能源有限公司 | Novel workbench and flexible production line body |
| CN112518319A (en) * | 2020-12-02 | 2021-03-19 | 东风汽车有限公司 | Serial shafting assembly line layout structure |
| CN112518319B (en) * | 2020-12-02 | 2022-08-09 | 东风汽车零部件(集团)有限公司刃量具分公司 | Serial shafting assembly line layout structure |
| CN114850856A (en) * | 2021-02-03 | 2022-08-05 | 中联重科股份有限公司 | Assembly line and assembly method for excavator working device |
| CN113478219A (en) * | 2021-07-08 | 2021-10-08 | 中车株洲电力机车有限公司 | Pantograph assembly line |
| CN113617674A (en) * | 2021-10-12 | 2021-11-09 | 盛瑞传动股份有限公司 | Valve plate test line and test method |
| CN115338636A (en) * | 2022-10-20 | 2022-11-15 | 盛瑞传动股份有限公司 | Collinear production method for multiple planet rows |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170201 Termination date: 20180823 |