CN205906721U - Polyester chip throws material conveyor - Google Patents
Polyester chip throws material conveyor Download PDFInfo
- Publication number
- CN205906721U CN205906721U CN201620711179.6U CN201620711179U CN205906721U CN 205906721 U CN205906721 U CN 205906721U CN 201620711179 U CN201620711179 U CN 201620711179U CN 205906721 U CN205906721 U CN 205906721U
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- CN
- China
- Prior art keywords
- feed bin
- feed
- screen pack
- charging aperture
- polyester slice
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model belongs to the technical field of polyester fiber production, in particular to polyester fiber production facility. The utility model discloses a polyester chip throws material conveyor includes feed bin, rotary valve, roots's fan, material conveying pipe, the feed bin be a cavity cavity, there is the feed inlet its upper end, lower tip has the discharge gate, the upper end is close to feed inlet department and is fixed with the filter screen in the feed bin, is equipped with the valve on the discharge gate, being less than all around feed inlet department at the feed bin and being equipped with operation platform, this operation platform highly makes the operative employee can follow the filter screen to take off debris, the last ladder that is equipped with of operation platform, the rotary valve sets up in the below of feed bin, and the discharge gate of feed bin corresponds with the feed inlet of rotary valve, and the discharge gate and the material conveying pipe of rotary valve are connected, and material conveying pipe's the one end and the gas outlet of roots's fan are connected, and the other end is connected with wet feed bin. The utility model discloses not only improve the utilization ratio of equipment, reduced the recruitment cost, reduced equipment trouble simultaneously, ensured staff's safety.
Description
Technical field
The utility model belongs to technical field of polyester fiber production, particularly to a kind of polyester fiber production equipment.
Background technology
Polyester chip transportation device is the visual plant of polyester filament front road processing, is indispensable before melt spinning operation
Important step.The main flow of existing polyester chip transportation is as follows at present: bucket shape charging basket revolving valve vibratory sieve air
Compressor wet feed storehouse, that is, adopted bucket shape charging basket, connect a vibration and be sieved to revolving valve, carried out using compressed air defeated under charging basket
The mode sent realizes the screening of wet section, conveying.Due to the bucket shape charging basket small volume in this kind of mode, for polyester slice
Less, the interval time feeding intake is shorter for saturation, and once occurring feeding intake not in time, section in revolving valve can be caused not fill
Completely machine still operating as usual, reduces the utilization rate of machine, increased the consumption of the energy.In addition using vibration in this covering device
Sieve and to realize the screening of wet section, vibratory sieve long-term operation failure-frequency is higher, and also ratio is larger for power consumption, if in addition once occurring
Screening thoroughly can not cause debris (as bag film etc.) entrance revolving valve to cause blocking, cause package unit to paralyse, largely effect on
Produce is normally carried out.And by the way of the method must be wrapped, hang a bag using throwing one when feeding intake, be put a bag, employee work
Amount ratio is larger, and needs respectively to arrange an operating platform at feed intake place and vibratory sieve, and is equipped with corresponding operative employee, thus labor
Employ work also relatively more, efficiency is relatively low, and recruitment cost is also higher.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of polyester slice saturation big, feeds intake
Interval time is long, and the polyester slice that energy consumption is little, fault rate is low feeds intake conveying device.
In order to achieve the above object, a kind of polyester slice designed by the utility model feeds intake conveying device, and it includes expecting
Storehouse, revolving valve, roots blower, material conveying pipe；Described feed bin is a hollow cavity, and there are charging aperture, lower end in its upper end
There is discharging opening in portion, and in feed bin, upper end is fixed with screen pack at charging aperture, and discharging opening is provided with valve；Low in feed bin surrounding
It is provided with operating platform at charging aperture, the height of this operating platform enables operative employee to take off debris from screen pack, operation
Platform is provided with ladder；Revolving valve is arranged on the lower section of feed bin, and the discharging opening of feed bin is corresponding with the charging aperture of revolving valve, revolving valve
Discharging opening be connected with material conveying pipe, one end of material conveying pipe is connected with the gas outlet of roots blower, the other end with
Wet feed storehouse connects.
Operationally, polyester slice material bag is delivered to just going up of feed bin charging aperture by the way of lifting to the utility model
Side, down, when feeding intake, employee needs to untie the rope of closing sack the sack of material bag；Because feed bin charging aperture bore is larger,
During solution rope, operative employee often will bend over and stretch out one's hand, and this there is larger potential safety hazard, once occurring unexpected, such as suspension hook with
Material bag gets loose, and material bag is toppled over, and will be pressed in operative employee, cause casualties.In order to ensure Employee Security, it is to avoid unexpected
Raw, it is provided with a fender bracket above feed bin charging aperture, described fender bracket includes one piece and is arranged on above feed bin charging aperture
Plate, is provided with opening in the centre of plate, and the size of opening enables the latter half expecting bag to pass through, and the width of plate makes to expect that bag inclines
Material bag can be carried when falling so as to topple over onboard without being pressed in operative employee, below the surrounding of plate, be connected with support,
Frame bottom supports on the operational platform；When feeding intake, material bag is transported to the surface of fender bracket opening, and so that material bag mouth is in
In opening, Xie Shengshi, operative employee is stopped by plate, is unlikely to extremely to press close to expect bag mouth, unexpected when occurring, when material bag is toppled over,
Carrying material bag by plate only can onboard, without being pressed on the body of operative employee.The plate of above-mentioned fender bracket is parallel with screen pack
It is preferred.
The silo body of described feed bin is barrel-shaped, and bottom is turbination, a diameter of 1-2m of silo body of feed bin, preferably
1.6m；Feed bin height is 3-4m, preferably 3.5m.
When feeding intake, polyester slice removes the foreign matter such as bag film through screen pack, screen pack can be horizontally disposed with it is also possible to
Horizontal plane is at an angle；Section in order to ensure to lump also can smoothly enter, and the mesh diameter of described screen pack is
0.5-1cm, preferably 0.68cm；Screen pack is 20-50cm, preferably 35cm with the average distance of feed bin charging aperture；
During discharging, polyester slice is discharged into the charging aperture of revolving valve from discharging opening, and motor drives revolving valve to operate thing
Material is delivered to material conveying pipe, and air is continuously transported to gas outlet from the air inlet of roots blower and enters materail tube
Road, material is transported to the wet feed storehouse positioned at eminence, is ready for lower road chip drying and melt spinning operation.
The utility model has the advantages that
1st, it is changed to continous way by intermittent feeds to feed intake.Original polyester slice charging device is fed intake using little charging basket, only
Enable independent screening and the conveying of every bag polyester slice, the interval time feeding intake is short, be typically spaced and needed less than 1 hour to throw
Material.The utility model is fed intake using feed bin, and one time inventory is 5-8 times of intermittent feeds, can realize polyester in 3-5 hour
The continuous conveying of section.
2nd, vibratory sieve is substituted with screen pack.Vibratory sieve is the device that polyester slice is carried out filter with debris, its vibrating motor
Consumption electricity is higher, and after shaker vibration, the impact to whole delivery platform is larger, and operation employee can be substantially on delivery platform
Feel vibration, impact can be produced on healthy and work quality.The utility model substitutes vibratory sieve with screen pack, both ensures
Section can be filtered, and eliminate the impact of vibratory sieve generation again, saved electricity consumption, ensured Employee Security.
3rd, conveyed with roots blower and substitute compressed air conveying.Original polyester chip transportation device is entered using compressed air
Row conveying, the production cost of compressed air is higher, and also ratio is larger for the noise of air compressor, and it is inclined once to run into air pressure
When low, easily cause induction system putty, the normal operation of impact whole piece production line.The utility model is used instead lower powered
Roots blower is conveyed, and has both improve operating efficiency, in turn ensure that the impact of the not compressed air system of induction system.
4th, platform operations are changed to by multi-platform operation, save labour 50%.
Power savings contrast before and after the utility model transformation is as follows:
Before transformation:
(1) vibratory sieve motor: 1.6kw/h, averagely every complete equipment is opened 7 hours daily, power consumption 1.6 × 7=11.20kw；
(2) pneumatics Pneumatic generator: 48kw/h, averagely every complete equipment is opened 7 hours daily, power consumption 48 × 7=336kw；
(3) revolving valve motor: 1kw/h, averagely every complete equipment is opened 10 hours daily, power consumption 10kw；
(4) add up to power consumption: 357.20kw/ days/set
After transformation:
(1) roots blower motor: 11kw/h, averagely every complete equipment is opened 10 hours daily, power consumption 110kw；
(2) revolving valve motor: 1kw/h, averagely every complete equipment is opened 10 hours daily, power consumption 10kw；
(3) add up to power consumption: 120kw/ days/set
Note: above power consumption is pressed daily conveying and cut into slices 190 tons, and the average driving time of delivery of every equipment is calculated.
Polyester slice of the present utility model feeds intake conveying device, not only increases the utilization rate of equipment, reduces recruitment
This, decrease equipment fault simultaneously, having ensured Employee Security it is often more important that having reached energy-saving electricity effect, having created larger
Economic benefit.
Brief description
Fig. 1 is structural representation of the present utility model.
Specific embodiment
The utility model will be further described below in conjunction with the accompanying drawings.
The conveying device as shown in figure 1, a kind of polyester slice of the present embodiment description feeds intake, it includes it and includes feed bin 1, returns
Rotary valve 2, roots blower 3, material conveying pipe 4；Described feed bin is a hollow cavity, and there are charging aperture, bottom in its upper end
There is discharging opening 6, upper end is fixed with horizontally disposed screen pack 5 at charging aperture in feed bin, discharging opening is provided with valve 7；
It is less than at charging aperture in feed bin surrounding and is provided with operating platform 8, the height of this operating platform enables operative employee from screen pack
Take off debris, operating platform is provided with ladder；Revolving valve is arranged on the lower section of feed bin, the discharging opening 6 of feed bin and entering of revolving valve
Material mouth 2-1 corresponds to, and the discharging opening 2-2 of revolving valve is connected with material conveying pipe 4, one end of material conveying pipe and roots blower
Gas outlet 3-1 connect, the other end is connected with wet feed storehouse 9.
It is provided with a fender bracket 10 above feed bin charging aperture, described fender bracket includes one piece and is arranged on feed bin charging aperture
The top plate 11 parallel with screen pack, is provided with opening 12 in the centre of plate, and the size of opening enables to expect the latter half of bag
Pass through, the width of plate enables to expect that bag carries material bag so as to topple over onboard without being pressed in operative employee when toppling over, plate
Surrounding below be connected with support 13, frame bottom supports on the operational platform；
The silo body of described feed bin is barrel-shaped, and bottom is turbination, a diameter of 1.6m of ladle body of feed bin, and feed bin height is
3.5m.
The mesh diameter of described screen pack is 0.68cm, and screen pack is 35cm with the distance of feed bin charging aperture.
Claims (7)
1. a kind of polyester slice feed intake conveying device it is characterised in that: include feed bin, revolving valve, roots blower, Material pipeline
Road；Described feed bin is a hollow cavity, and there is charging aperture its upper end, and there is discharging opening bottom, and in feed bin, upper end is close to entering
It is fixed with screen pack, discharging opening is provided with valve at material mouth；It is less than at charging aperture in feed bin surrounding and be provided with operating platform, this operation
The height of platform enables operative employee to take off debris from screen pack, and operating platform is provided with ladder；Revolving valve is arranged on material
The lower section in storehouse, the discharging opening of feed bin is corresponding with the charging aperture of revolving valve, and the discharging opening of revolving valve is connected with material conveying pipe, thing
The one end in material conveying tube road is connected with the gas outlet of roots blower, and the other end is connected with wet feed storehouse.
2. a kind of polyester slice according to claim 1 feed intake conveying device it is characterised in that: upper in feed bin charging aperture
Side is provided with a fender bracket, and described fender bracket includes one block of plate being arranged on above feed bin charging aperture, is provided with out in the centre of plate
Mouthful, the size of opening enables the latter half expecting bag to pass through, and the width of plate enables to expect that bag carries material bag when toppling over, and makes
It is toppled over onboard without being pressed in operative employee, is connected with support below the surrounding of plate, and it is flat that frame bottom is supported on operation
On platform.
3. a kind of polyester slice according to claim 1 feed intake conveying device it is characterised in that: described screen pack level sets
Put.
4. a kind of polyester slice according to claim 1 feed intake conveying device it is characterised in that: described screen pack and level
Face tilts at an angle.
5. a kind of polyester slice according to claim 2 feed intake conveying device it is characterised in that: the plate of described fender bracket with
Screen pack is parallel.
6. a kind of polyester slice according to claim 1-5 any one feed intake conveying device it is characterised in that: described material
The silo body in storehouse is barrel-shaped, and bottom is turbination, a diameter of 1-2m of silo body of feed bin, and feed bin height is 3-4m；Described filtration
The mesh diameter of net is 0.5-1cm, and screen pack is 20-50cm with the average distance of feed bin charging aperture.
7. a kind of polyester slice according to claim 6 feed intake conveying device it is characterised in that: the silo body of described feed bin is straight
Footpath is 1.6m, and feed bin height is 3.5m；The mesh diameter of described screen pack is 0.68cm, and screen pack is average with feed bin charging aperture
Distance is 35cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620711179.6U CN205906721U (en) | 2016-07-07 | 2016-07-07 | Polyester chip throws material conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620711179.6U CN205906721U (en) | 2016-07-07 | 2016-07-07 | Polyester chip throws material conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205906721U true CN205906721U (en) | 2017-01-25 |
Family
ID=57805155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620711179.6U Withdrawn - After Issue CN205906721U (en) | 2016-07-07 | 2016-07-07 | Polyester chip throws material conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205906721U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106006036A (en) * | 2016-07-07 | 2016-10-12 | 桐昆集团股份有限公司 | Polyester chip feeding and conveying device |
-
2016
- 2016-07-07 CN CN201620711179.6U patent/CN205906721U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106006036A (en) * | 2016-07-07 | 2016-10-12 | 桐昆集团股份有限公司 | Polyester chip feeding and conveying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170125 Effective date of abandoning: 20180515 |
|
| AV01 | Patent right actively abandoned |