CN205890192U - Automatic printing of corrugated paper is with inking, time black device - Google Patents
Automatic printing of corrugated paper is with inking, time black device Download PDFInfo
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- CN205890192U CN205890192U CN201620621599.5U CN201620621599U CN205890192U CN 205890192 U CN205890192 U CN 205890192U CN 201620621599 U CN201620621599 U CN 201620621599U CN 205890192 U CN205890192 U CN 205890192U
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Abstract
本实用新型公开了一种瓦楞纸自动印刷用上墨、回墨装置,包括墨桶、电磁阀、双向隔膜泵、腔体托盘、网纹辊、刮墨腔体,所述墨桶通过管路连接电磁阀、电磁阀通过管路连接双向隔膜泵、双向隔膜泵通过管路连接电磁阀,电磁阀通过管路连接到刮墨腔体,刮墨腔体连接管路到腔体托盘,腔体托盘通过管路连接到墨桶,所述的网纹辊一侧连接刮墨腔体,在所述刮墨腔体下方设置腔体托盘,所述腔体托盘接触网纹辊弧面;具有结构简单,能最大限度降低管路死角,方便清洗,节省印墨,所用气压小,成本在极大程度上得以降低。
The utility model discloses an inking and ink returning device for automatic printing of corrugated paper, which comprises an ink barrel, a solenoid valve, a two-way diaphragm pump, a cavity tray, an anilox roller, and an ink scraping cavity, and the ink barrel is connected through a pipeline. The solenoid valve and the solenoid valve are connected to the two-way diaphragm pump through the pipeline. The two-way diaphragm pump is connected to the solenoid valve through the pipeline. Connected to the ink barrel through pipelines, one side of the anilox roller is connected to the scraping cavity, and a cavity tray is set under the scraping cavity, and the cavity tray contacts the arc surface of the anilox roller; it has a simple structure , can minimize the dead angle of the pipeline, facilitate cleaning, save printing ink, use small air pressure, and greatly reduce the cost.
Description
技术领域technical field
本实用新型涉及印刷及自动化机械技术领域,特别是涉及一种瓦楞纸自动印刷用上墨、回墨装置。The utility model relates to the technical field of printing and automatic machinery, in particular to an ink filling and ink returning device for automatic printing of corrugated paper.
背景技术Background technique
瓦楞纸水性印刷机在印刷高网线图案时,大多采用封闭式刮墨系统。由于高网线印刷自身的特点就是网穴密度大,载墨量小,因此陶瓷网纹辊网穴容易堵塞,甚至完全堵死。这就要求印刷上墨时速度快,回墨时也同样速度快。普通的供墨由气动隔膜泵供墨,回墨时水墨经过墨斗、墨管自然流回墨桶;清洗时由清洗管路提供水源进行清洗。它的适用范围一般在180-300线/每平方英寸以内,而高网线印刷所有的特征,要求上墨、回墨迅速,清洗时也必须迅速干净,所以普通的隔膜泵供墨是不可以使用的。Corrugated paper water-based printing machines mostly use closed ink scraping systems when printing high-line patterns. Due to the characteristics of high-screen line printing itself that the cell density is large and the ink load is small, the cells of the ceramic anilox roller are easily blocked, or even completely blocked. This requires that the printing speed is fast when ink is applied, and the speed is also fast when returning ink. Ordinary ink supply is supplied by a pneumatic diaphragm pump. When the ink is returned, the ink flows back to the ink barrel naturally through the ink fountain and ink tube; when cleaning, the water source is provided by the cleaning pipeline for cleaning. Its scope of application is generally within 180-300 lines per square inch, and all the features of high screen line printing require fast ink filling and ink return, and fast cleaning must also be done, so ordinary diaphragm pumps cannot be used for ink supply. of.
初期,封闭式刮系统供墨系统方式基本用蠕动泵供墨。无论是国内还是国外全部如此,但是经过较长一段时间的使用后,蠕动泵吸管经过中长期使用后,容易破碎,并且不论是采用价格高昂的硅橡胶管还是其他材料制成的管,都无法解决上述问题,一旦上墨出现问题,整个机器就会出现瘫痪状况,高网线的陶瓷网纹辊更是及其容易造成网穴堵塞。以至于许多企业不愿意使用刮墨系统。In the early days, the ink supply system of the closed scraping system basically used a peristaltic pump to supply ink. This is the case both at home and abroad, but after a long period of use, the suction tube of the peristaltic pump is easily broken after medium and long-term use, and no matter whether it is made of expensive silicone rubber tube or other materials, it cannot To solve the above problems, once there is a problem with inking, the whole machine will be paralyzed, and the ceramic anilox roller with high mesh line is extremely easy to cause cell blockage. So many companies are reluctant to use ink scraping systems.
实用新型内容Utility model content
为了克服上述现有技术的不足,本实用新型提供了一种结构简单、用一个双向隔膜泵配合一个双电式不锈钢电磁阀,即可实现上墨和回墨。In order to overcome the deficiencies of the prior art above, the utility model provides a simple structure, which can realize ink filling and ink return by using a bidirectional diaphragm pump and a double electric stainless steel solenoid valve.
本实用新型所采用的技术方案是:The technical scheme adopted in the utility model is:
一种瓦楞纸自动印刷用上墨、回墨装置,包括墨桶、电磁阀、双向隔膜泵、腔体托盘、网纹辊、刮墨腔体,所述墨桶通过管路连接电磁阀、电磁阀通过管路连接双向隔膜泵、双向隔膜泵通过管路连接电磁阀,电磁阀通过管路连接到刮墨腔体,刮墨腔体连接管路到腔体托盘,腔体托盘通过管路连接到墨桶,所述的网纹辊两侧均连接刮墨腔体,在所述刮墨腔体下方设置腔体托盘,所述腔体托盘接触网纹辊弧面。An inking and ink returning device for automatic printing of corrugated paper, comprising an ink barrel, a solenoid valve, a two-way diaphragm pump, a cavity tray, an anilox roller, and an ink scraping cavity, and the ink barrel is connected to a solenoid valve and a solenoid valve through a pipeline The two-way diaphragm pump is connected to the two-way diaphragm pump through the pipeline, and the two-way diaphragm pump is connected to the solenoid valve through the pipeline. The solenoid valve is connected to the ink scraping chamber through the pipeline. An ink barrel, both sides of the anilox roller are connected to a scraping cavity, and a cavity tray is arranged under the scraping cavity, and the cavity tray contacts the arc surface of the anilox roller.
进一步,所述的腔体托盘采用对称结构,设置在网纹辊的两侧,保证网纹辊在转动时更平稳,回收印墨更彻底,避免了印墨滴落到印刷品板面上,影响印刷品板面质量。Further, the cavity tray adopts a symmetrical structure and is arranged on both sides of the anilox roller to ensure that the anilox roller is more stable when rotating, and the printing ink is recovered more thoroughly, which prevents the ink from dripping onto the surface of the printed matter, affecting Print board quality.
进一步,所述的刮墨腔体采用对称结构,设置在网纹辊的两侧,促使刮墨更均匀,网纹辊面多余的印墨通过刮墨刀刮除,集中到刮墨托盘,回收再利用。Further, the ink scraping cavity adopts a symmetrical structure and is arranged on both sides of the anilox roller to promote more uniform ink scraping. The excess ink on the surface of the anilox roller is scraped off by the scraper, concentrated on the scraper tray, and recycled Reuse.
进一步,上墨阶段:为机器上墨工作阶段,左电磁铁动作,双向隔膜泵将印刷油墨从墨桶直接送到刮墨腔体中,进行印刷。Further, the inking stage: In the inking stage of the machine, the left electromagnet acts, and the bidirectional diaphragm pump sends the printing ink from the ink barrel directly to the scraping chamber for printing.
进一步,中间位置:为机器处于非上回墨阶段时,左电磁铁、右电磁铁均处于中间位置,机器处在非工作行检状况。Further, the middle position: when the machine is in the non-up ink return stage, the left electromagnet and the right electromagnet are both in the middle position, and the machine is in a non-working inspection state.
进一步,回墨阶段:为机器停机回墨清洗阶段,右电磁铁动作,双向隔膜泵将印墨从刮墨腔体抽吸到墨桶中。Further, the ink return stage: it is the ink return cleaning stage when the machine is shut down, the right electromagnet acts, and the bidirectional diaphragm pump sucks the ink from the ink scraping cavity into the ink barrel.
进一步,清洗阶段,清洗水从上墨管路进入到刮墨腔体,清洗完毕后将清洗完毕的浊水抽吸回排入水沟。Further, in the cleaning stage, the cleaning water enters the ink scraping cavity from the inking pipeline, and after cleaning, the cleaned dirty water is sucked back into the ditch.
进一步,溢流管路,从刮墨腔体溢流出来的印墨或水流进腔体托盘,并从腔体两端流进溢流管路,再从机器下端流回印墨桶中。Further, in the overflow pipeline, ink or water overflowing from the scraping cavity flows into the cavity tray, flows into the overflow pipeline from both ends of the cavity, and then flows back into the ink barrel from the lower end of the machine.
与现有技术相比,本实用新型的有益效果是:用一个双向隔膜泵满足上墨和回墨要求,不但可以简化管路,确保上墨和回墨的时间,而且减少了印墨过多的和管路接触的时间,最大限度的降低了管路的死角,方便清洗;每次更换印墨的颜色都可以相应的降低了不必要的浪费;如果采用两个双向隔膜泵,不光上墨管路复杂,另外整个机器用气量急剧加大,因为每色组都要多一个管路,如果一个5色印刷机要多5个双向隔膜泵,许多气动管路的气体压力就无法保证机器正常工作;解决的办法就是加大空压机供气体积,这样机器的噪音会加大,机器成本也会增大许多;并且采用对称结构的刮墨腔体和腔体托盘,促进印刷品板面质量还集中回收多余的印墨回收再利用,节约了很大的生产成本,减少不良品的产生,本装置完全解决了上述的各个方面的问题,完全满足了高网线水性印墨中刮墨系统的上墨和回墨问题,而这对水性印墨印刷取代胶印起到了非常重要的作用。Compared with the prior art, the beneficial effect of the utility model is: using a two-way diaphragm pump to meet the requirements of ink filling and ink return, not only can simplify the pipeline, ensure the time of ink filling and ink return, but also reduce excessive ink printing The time of contact with the pipeline minimizes the dead angle of the pipeline and facilitates cleaning; each time the color of the ink is changed, the unnecessary waste can be correspondingly reduced; if two bidirectional diaphragm pumps are used, not only ink The pipelines are complicated, and the gas consumption of the whole machine increases sharply, because each color group needs one more pipeline. If a 5-color printing machine needs 5 more two-way diaphragm pumps, the gas pressure of many pneumatic pipelines cannot guarantee the normal operation of the machine. work; the solution is to increase the air supply volume of the air compressor, so that the noise of the machine will increase, and the cost of the machine will also increase a lot; and the symmetrical structure of the scraping cavity and cavity tray is used to promote the quality of the printed matter surface. Concentrated recovery of excess printing ink for recycling and reuse saves a lot of production costs and reduces the generation of defective products. This device completely solves the above-mentioned problems in various aspects and fully meets the needs of the ink scraping system in high screen line water-based printing ink. Ink and ink return problems, and this has played a very important role in replacing offset printing with water-based ink printing.
附图说明Description of drawings
图1为一种瓦楞纸自动印刷用上墨、回墨装置的上墨阶段的工作结构示意图;Fig. 1 is a schematic diagram of the working structure of the inking stage of an inking and ink returning device for automatic printing of corrugated paper;
图2为一种瓦楞纸自动印刷用上墨、回墨装置的中间位置的工作结构示意图;Fig. 2 is a schematic diagram of the working structure of the intermediate position of the ink filling and ink return device for automatic printing of corrugated paper;
图3为一种瓦楞纸自动印刷用上墨、回墨装置的回墨阶段的工作结构示意图。Fig. 3 is a schematic diagram of the working structure of the ink return stage of an inking and ink return device for automatic printing of corrugated paper.
具体实施方式detailed description
一种瓦楞纸自动印刷用上墨、回墨装置,包括墨桶1、电磁阀2、双向隔膜泵3、腔体托盘4、网纹辊5、刮墨腔体6,所述墨桶1通过管路连接电磁阀2、电磁阀2通过管路连接双向隔膜泵3、双向隔膜泵3通过管路连接电磁阀4,电磁阀4通过管路连接到刮墨腔体6,刮墨腔体6连接管路到腔体托盘4,腔体托盘4通过管路连接到墨桶1,所述的网纹辊5一侧连接刮墨腔体6,在所述刮墨腔体6下方设置腔体托盘4,所述腔体托盘4接触网纹辊5弧面。An inking and ink returning device for automatic printing of corrugated paper, comprising an ink barrel 1, a solenoid valve 2, a two-way diaphragm pump 3, a cavity tray 4, an anilox roller 5, and a scraping cavity 6. The ink barrel 1 passes through a tube Solenoid valve 2, solenoid valve 2 are connected to two-way diaphragm pump 3 through pipelines, two-way diaphragm pump 3 is connected to solenoid valve 4 through pipelines, solenoid valve 4 is connected to ink scraping chamber 6 through pipelines, and ink scraping chamber 6 is connected to Pipeline to the cavity tray 4, the cavity tray 4 is connected to the ink barrel 1 through the pipeline, one side of the anilox roller 5 is connected to the scraping cavity 6, and the cavity tray is set under the scraping cavity 6 4. The cavity tray 4 contacts the arc surface of the anilox roller 5 .
进一步,所述的腔体托盘4采用对称结构,设置在网纹辊5的两侧,保证网纹辊5在转动时更平稳,回收印墨更彻底,避免了印墨滴落到印刷品板面上,影响印刷品板面质量。Further, the cavity tray 4 adopts a symmetrical structure and is arranged on both sides of the anilox roller 5, so as to ensure that the anilox roller 5 is more stable when rotating, and the printing ink is recovered more thoroughly, and the printing ink is prevented from dripping onto the surface of the printed matter. On, affect the quality of printed matter board.
进一步,所述的刮墨腔体6采用对称结构,设置在网纹辊5的两侧,促使刮墨更均匀,网纹辊5面多余的印墨通过刮墨刀刮除,集中到刮墨托盘4,回收再利用。Further, the scraping chamber 6 adopts a symmetrical structure and is arranged on both sides of the anilox roller 5 to promote more uniform scraping. The excess ink on the surface of the anilox roller 5 is scraped off by a scraper and concentrated on the scraping roller. Tray 4, recycled.
进一步,上墨阶段:为机器上墨工作阶段,左电磁铁201动作,双向隔膜泵3将印墨从墨桶1直接送到刮墨腔体6中,进行印刷。Further, inking stage: In the inking stage of the machine, the left electromagnet 201 operates, and the two-way diaphragm pump 3 sends the ink from the ink barrel 1 directly to the scraping chamber 6 for printing.
进一步,中间位置:为机器处于非上回墨阶段时,左电磁铁201、右电磁铁202均处于中间位置,机器处在非工作行检状况。Further, the middle position: when the machine is in the non-upper ink return stage, the left electromagnet 201 and the right electromagnet 202 are all in the middle position, and the machine is in the non-working inspection state.
进一步,回墨阶段:为机器停机回墨清洗阶段,右电磁铁202动作,双向隔膜泵3将印墨从刮墨腔体6抽吸到墨桶1中。Further, the ink return stage: it is the ink return cleaning stage when the machine is shut down, the right electromagnet 202 operates, and the bidirectional diaphragm pump 3 sucks the ink from the ink scraping cavity 6 into the ink barrel 1 .
进一步,清洗阶段,清洗水从上墨管路进入到刮墨腔体6,清洗完毕后将清洗完毕的浊水抽吸回排入水沟。Further, in the cleaning stage, the cleaning water enters the ink scraping chamber 6 from the ink feeding pipeline, and after the cleaning is completed, the cleaned dirty water is sucked back into the ditch.
进一步,溢流管路,从刮墨腔体6溢流出来的印墨或水流进腔体托盘4,并从腔体两端流进溢流管路,再从机器下端流回印墨桶1中。Further, in the overflow pipeline, ink or water overflowing from the scraping chamber 6 flows into the cavity tray 4, and flows into the overflow pipeline from both ends of the cavity, and then flows back to the ink barrel 1 from the lower end of the machine middle.
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| CN201620621599.5U CN205890192U (en) | 2016-06-22 | 2016-06-22 | Automatic printing of corrugated paper is with inking, time black device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108481907A (en) * | 2018-03-23 | 2018-09-04 | 深圳职业技术学院 | Intaglio press |
| CN111591033A (en) * | 2020-06-12 | 2020-08-28 | 上海烟草集团有限责任公司 | A cavity type scraper liquid supply circulation system |
| CN112221830A (en) * | 2020-09-29 | 2021-01-15 | 安徽荣业纺织有限公司 | Medical adhesive tape cotton cloth single-side gluing waterproof device |
| CN112428688A (en) * | 2020-11-20 | 2021-03-02 | 广东众和化塑股份公司 | Anilox roll assembly and cleaning method thereof |
| CN113799484A (en) * | 2021-07-12 | 2021-12-17 | 泰州永盛包装股份有限公司 | Printing machine ink cleaning equipment for carton packaging production and cleaning process thereof |
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2016
- 2016-06-22 CN CN201620621599.5U patent/CN205890192U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108481907A (en) * | 2018-03-23 | 2018-09-04 | 深圳职业技术学院 | Intaglio press |
| CN111591033A (en) * | 2020-06-12 | 2020-08-28 | 上海烟草集团有限责任公司 | A cavity type scraper liquid supply circulation system |
| CN112221830A (en) * | 2020-09-29 | 2021-01-15 | 安徽荣业纺织有限公司 | Medical adhesive tape cotton cloth single-side gluing waterproof device |
| CN112428688A (en) * | 2020-11-20 | 2021-03-02 | 广东众和化塑股份公司 | Anilox roll assembly and cleaning method thereof |
| CN113799484A (en) * | 2021-07-12 | 2021-12-17 | 泰州永盛包装股份有限公司 | Printing machine ink cleaning equipment for carton packaging production and cleaning process thereof |
| CN113799484B (en) * | 2021-07-12 | 2023-02-21 | 泰州永盛包装股份有限公司 | A printing machine ink cleaning equipment for carton packaging production and its cleaning process |
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