CN205889515U - It puts a device in step to open prefabricated track board earlier - Google Patents
It puts a device in step to open prefabricated track board earlier Download PDFInfo
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- CN205889515U CN205889515U CN201620853816.3U CN201620853816U CN205889515U CN 205889515 U CN205889515 U CN 205889515U CN 201620853816 U CN201620853816 U CN 201620853816U CN 205889515 U CN205889515 U CN 205889515U
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Abstract
The utility model relates to an it puts a device in step to open prefabricated track board earlier, its device including the end put a mechanism, be sidelong a mechanism, pump station, electric control cabinet, die positioning device. Wherein, the end is put a mechanism and is had first zhang fangxiang of putting and first adjustment orientation, being sidelong a mechanism and having the second and put zhang fangxiang and the second adjustment orientation, first zhangfangxiang of putting and second are put has predetermined contained angle beta (as 90) between zhangfangxiang, and first adjustment orientation and the second adjustment orientation have predetermined contained angle gamma (as 0), the pump station is put a mechanism and is sidelong a mechanism with the end and is connected to a power that is put and is opened and the adjustment is provided, the electric control cabinet as integral control center put a mechanism with the end, be sidelong a mechanism and the pump station is connected, the die positioning device sets up on the working face, provides the mould and puts the first adjustment orientation of a mechanism and/or be sidelong the ascending location in a the second adjustment side of mechanism corresponding to the end. This device enables to have many reinforcing bars of stretch -draw stress, realizes moving about freely and quickly synchronous evenly steadily putting and opens.
Description
Technical field
This utility model belongs to track traffic infrastructure construction technical field and in particular to one kind first opens precast track plate
The device that Synchronous Radio is opened is realized after deformed bar tensioning.
Background technology
" platform position method " is the traditional handicraft of pretensioning prestressed concrete structure construction, wherein needs to utilize deformed bar
Put a device, using stretch-draw jack to deformed bar ultra stretching after, unclamp stress bar connecting stem nut.
Above-mentioned technique remains not enough as follows:
When crossing tensioning, inside deformed bar and the concrete material having cured, trauma can be caused, and production efficiency
Low, floor space is big, also cannot realize Synchronous Radio in length and breadth and open, and prestress distribution is uneven, and deformation of products is big；Meanwhile, traditional " platform position
The tensioning of method " is required for building concrete load foundation ditch it is impossible to realizing the dismounting of device, transporting, reinstall with putting a device.
In sum, develop that a kind of principle is simple, mechanism is reliable, easy to disassemble, transport, reinstall, be capable of indulging,
The device that transverse prestressed reinforcing steel bar Synchronous Radio is opened is necessary.
Utility model content
(1) technical problem to be solved
In order to solve the problems referred to above of prior art, this utility model provides one kind first to open precast track plate Synchronous Radio to open dress
Put, its longitudinally, laterally all directions that can realize to deformed bar carries out Synchronous Radio and opens, be conducive to raising to put an effect
Rate, can shorten the production cycle of precast track plate, and this device is easy to operate, easy to disassemble, transport, re-assembly, Neng Goushi
Now recycle, greatly save production cost.
(2) technical scheme
In order to achieve the above object, the main technical schemes that this utility model adopts include:
One kind is first opened precast track plate Synchronous Radio and is opened device, comprising:
Duan Fangzhang mechanism, it is installed on work surface along the first installation direction, and it has the end power unit put, end
Fang Zhang mechanism has puts Zhang Fangxiang for end power unit is put first, and, for the first tune of adjustment end power unit
Perfect square to；
Ce Fangzhang mechanism, it is installed on work surface along the second installation direction, and it has the side power unit put, side
Fang Zhang mechanism has puts Zhang Fangxiang for side power unit is put second, and, for the second tune of adjustment side power unit
Perfect square is to having predetermined angle α between the second installation direction and the first installation direction, first puts Zhang Fangxiang and second puts between Zhang Fangxiang
There is predetermined angle β, there is between the first adjustment direction and the second adjustment direction predetermined angle γ；
Actuating unit, is connected with Duan Fangzhang mechanism and Ce Fangzhang mechanism, and provide put and adjustment power；
Controlling organization, is connected with Duan Fangzhang mechanism, Ce Fangzhang mechanism and actuating unit as overall control centre；
Die arrangement device, is arranged on work surface, provide the first adjustment direction that mould corresponds to Duan Fangzhang mechanism and/
Or the positioning on the second adjustment direction of Ce Fangzhang mechanism.
The precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, and its work surface refers to hardened ground.
The precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, and its angle α is 90 °, and angle β is
90 °, angle γ is 0 °.
For example, the first installation direction is horizontal cross, and the second installation direction is that level is longitudinal, and first puts Zhang Fangxiang for level
Longitudinally, second put Zhang Fangxiang for horizontal cross, the first adjustment direction and the second adjustment direction are vertical.
The precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, and its Duan Fangzhang mechanism includes:
End guiding carrier, along the first adjustment direction located at work surface；
End breaket, by hold guiding carrier along the first adjustment direction adjustable located at work surface；
End hoist cylinder, provides the power that end breaket adjusts on the first adjustment direction；
End slide rail, puts Zhang Fangxiang located at end breaket along first；
End casing, by hold slide rail along first put Zhang Fangxiang movable located at end breaket；
Hold oil cylinder in place, be connected with end casing, put Zhang Fangxiang back and forth movement for end casing along first；
End deceleration unit, between end power unit and end casing, puts, first, put on Zhang Fangxiang dynamic for output
Power.
Preferably, end deceleration unit includes:
A head is put at two ends, as the outfan putting a power；
First motor, as the power source putting a power；
End slowdown module, is connected to the power output shaft of the first motor；
End master gear, is connected to the power output shaft of end slowdown module；
Ring flange, is connected to end casing；
Two clutch shaft bearings, are fixedly arranged on ring flange；
Two end output gear shafts, are hubbed at clutch shaft bearing；
Two end output gears, are fixedly arranged on end output gear shaft；
End cap, is connected to end casing, and end output gear shaft is rotationally arranged in end cap, and a head is put at end output gear and end
Both sides in end cap are fixedly arranged on end output gear shaft respectively；
One transition gear, is engaged between end master gear and two end output gears, by the motion transmission of end master gear
To two end output gears；
One second bearing, is fixedly arranged on ring flange；
One end transition gear axle, is hubbed at second bearing.
The precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, and its Ce Fangzhang mechanism includes:
Side guiding carrier, along the second adjustment direction located at work surface；
Lateral bracket, by side guiding carrier along the second adjustment direction adjustable located at work surface；
Side hoist cylinder, provides the power that lateral bracket adjusts on the second adjustment direction；
Wood side-guide, puts Zhang Fangxiang located at lateral bracket along second；
Side box body, by wood side-guide along second put Zhang Fangxiang movable located at lateral bracket；
Side oil cylinder in place, is connected with side box body, puts Zhang Fangxiang back and forth movement for side box body along second；
Side deceleration unit, located between side power unit and side box body, puts, second, put on Zhang Fangxiang dynamic for output
Power.
Preferably, side deceleration unit includes:
A head is put in 1 grade of side, 2 grades of sides are put head ... a n level side and put a head, and as the outfan putting a power, n is more than 2
Natural number (preferably, n be 3 or 4 or 5)；
Second motor, as the power source putting a power；
Side slowdown module, is connected to the power output shaft of the second motor；
Side driving gear, is connected to the power output shaft of side slowdown module；
Rebound, is connected to side box body；
1 grade of side output gear, is engaged with side driving gear as 1 grade of driven gear；
1 grade of side output gear shaft, puts a head with 1 grade of side and 1 grade of side output gear is fixedly connected；
1 grade of output bearing, 1 grade of side output gear shaft is supported in rebound；
1 grade of transition gear, is engaged between 1 grade of side output gear and 2 grades of side output gears, by 1 grade of side output gear
Motion is transferred to 2 grades of side output gears；
2 grades of side output gear shafts, put a head with 2 grades of sides and 2 grades of side output gears are fixedly connected；
2 grades of output bearings, 2 grades of side output gear shafts are supported in side box body；
N-1 level transition gear, is engaged between n-1 level side output gear and n level side output gear, and n-1 level side is exported
The motion of gear is transferred to n level side output gear；
N level side output gear shaft, puts a head with n level side and n level side output gear is fixedly connected；
N level exports bearing, and n level side output gear shaft is supported in side box body.
Wherein, 1 grade of transition gear can be arranged at rebound by 1 grade of transition gear axle and 1 grade of transition gear bearing.
N-1 level transition gear can be arranged at side box body by n-1 level transition gear axle and n-1 level transition gear bearing.
Wherein, side deceleration unit can also arrange baffle plate.Baffle plate can be arranged at 1 grade of side output gear shaft, 1 grade of transition tooth
Wheel shaft, 2 grades of side output gear shafts, n-1 level transition gear axle and/or n level side output gear shaft.
The precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, its first motor, the second motor
Using servomotor, hold the reductor that slowdown module, side slowdown module are high speed reducing ratio.
(3) beneficial effect
The beneficial effects of the utility model are: precast track plate Synchronous Radio of first opening of the present utility model opens device, and it is permissible
Realization carries out Synchronous Radio in longitudinally, laterally all directions to deformed bar and opens, and improves and puts an efficiency, shortens pre- simultaneously
The production cycle of track plates processed, this device is easy to operate, and automatization level is high, need not manually participate in, and saves human cost, and its
Floor space is little, and easy to disassemble, transport, re-assembly, be capable of recycling, greatly save production cost.
Brief description
Fig. 1 is the overall structure diagram of one embodiment of this utility model；
Fig. 2 is the structural representation of the Duan Fangzhang mechanism in one embodiment of this utility model；
Fig. 3 is the structural representation of the deceleration unit in the Duan Fangzhang mechanism in one embodiment of this utility model；
Fig. 4 is the structural representation of the Ce Fangzhang mechanism in one embodiment of this utility model；
Fig. 5 is the structural representation of the deceleration unit in the Ce Fangzhang mechanism of one embodiment of this utility model.
[description of reference numerals]
1: Duan Fangzhang mechanism；1-1: end guide bracket；1-2: end hoist cylinder；1-3: end breaket；1-4: end deceleration unit；1-
4-1 a: head is put at end；1-4-2: end cap；1-4-3: output gear；1-4-4: transition gear；1-4-5: ring flange；1-4-6: main tooth
Wheel；1-4-7: reducing gear；1-4-8: end output gear shaft；1-4-9: end transition gear axle；1-4-10: bearing one；1-4-11:
Bearing two；1-4-12: the first motor；1-5: end slide rail；1-6: end casing；1-7: hold oil cylinder in place；2: Ce Fangzhang mechanism；2-1:
Side guide bracket；2-2: lateral bracket；2-3: side hoist cylinder；2-4: wood side-guide；2-5: side box body；2-6: side oil cylinder in place；2-7:
Side deceleration unit；A head is put in 2-7-1: side；2-7-2: baffle plate；2-7-3:2 level side output gear；2-7-4:1 level transition gear；2-
7-5:1 level transition gear axle；2-7-6: side driving gear；2-7-7: side slowdown module；2-7-8: rebound；2-7-9:2 level side
Output gear shaft；2-7-10:2 level side output gear bearing；2-7-11:1 level transition gear bearing；2-7-12: the second motor；3:
Pumping plant；4: electrical control cabinet；5: positional cylinder.
Specific embodiment
In order to preferably explain this utility model, in order to understand, below in conjunction with the accompanying drawings, by specific embodiment, right
This utility model is described in detail.
This utility model mainly passes through the end face of in-orbit guidance tape and side arranges Fang Zhang mechanism, and and die arrangement device
Matching, vertically and horizontally Synchronous Radio is opened for realization.
Specifically, this utility model provides one kind first to open precast track plate Synchronous Radio to open device, comprising:
Duan Fangzhang mechanism, it is installed on work surface along the first installation direction, and it has the end power unit put, end
Fang Zhang mechanism has puts Zhang Fangxiang for end power unit is put first, and, for the first tune of adjustment end power unit
Perfect square to；
Ce Fangzhang mechanism, it is installed on work surface along the second installation direction, and it has the side power unit put, side
Fang Zhang mechanism has puts Zhang Fangxiang for side power unit is put second, and, for the second tune of adjustment side power unit
Perfect square is to having predetermined angle α between the second installation direction and the first installation direction, first puts Zhang Fangxiang and second puts between Zhang Fangxiang
There is predetermined angle β, there is between the first adjustment direction and the second adjustment direction predetermined angle γ；
Actuating unit, is connected with Duan Fangzhang mechanism and Ce Fangzhang mechanism, and provide put and adjustment power；
Controlling organization, is connected with Duan Fangzhang mechanism, Ce Fangzhang mechanism and actuating unit as overall control centre；
Die arrangement device, is arranged on work surface, provide the first adjustment direction that mould corresponds to Duan Fangzhang mechanism and/
Or the positioning on the second adjustment direction of Ce Fangzhang mechanism.
During enforcement, its work surface can be hardened ground.
During enforcement, its angle α can be 90 °, and angle β can be 90 °, and angle γ can be 0 °.It is of course also possible to according to
It is actually needed from other angles, 90 ° is optimum selection.
For example, the first installation direction is horizontal cross, and the second installation direction is that level is longitudinal, and first puts Zhang Fangxiang for level
Longitudinally, second put Zhang Fangxiang for horizontal cross, the first adjustment direction and the second adjustment direction are vertical.It is of course also possible to and water
Square to having angle, such as when constructing in the sloping floor such as domatic, can be according to situation from the direction being adapted therewith.
During enforcement, its Duan Fangzhang mechanism can adopt following structure, comprising:
End guiding carrier, along the first adjustment direction located at work surface；
End breaket, by hold guiding carrier along the first adjustment direction adjustable located at work surface；
End hoist cylinder, provides the power that end breaket adjusts on the first adjustment direction；
End slide rail, puts Zhang Fangxiang located at end breaket along first；
End casing, by hold slide rail along first put Zhang Fangxiang movable located at end breaket；
Hold oil cylinder in place, be connected with end casing, put Zhang Fangxiang back and forth movement for end casing along first；
End deceleration unit, between end power unit and end casing, puts, first, put on Zhang Fangxiang dynamic for output
Power.
Preferably, end deceleration unit can adopt following structure, comprising:
A head is put at two ends, as the outfan putting a power；
First motor, as the power source putting a power；
End slowdown module, is connected to the power output shaft of the first motor；
End master gear, is connected to the power output shaft of end slowdown module；
Ring flange, is connected to end casing；
Two clutch shaft bearings, are fixedly arranged on ring flange；
Two end output gear shafts, are hubbed at clutch shaft bearing；
Two end output gears, are fixedly arranged on end output gear shaft；
End cap, is connected to end casing, and end output gear shaft is rotationally arranged in end cap, and a head is put at end output gear and end
Both sides in end cap are fixedly arranged on end output gear shaft respectively；
One transition gear, is engaged between end master gear and two end output gears, by the motion transmission of end master gear
To two end output gears；
One second bearing, is fixedly arranged on ring flange；
One end transition gear axle, is hubbed at second bearing.
During enforcement, its Ce Fangzhang mechanism can adopt following structure, comprising:
Side guiding carrier, along the second adjustment direction located at work surface；
Lateral bracket, by side guiding carrier along the second adjustment direction adjustable located at work surface；
Side hoist cylinder, provides the power that lateral bracket adjusts on the second adjustment direction；
Wood side-guide, puts Zhang Fangxiang located at lateral bracket along second；
Side box body, by wood side-guide along second put Zhang Fangxiang movable located at lateral bracket；
Side oil cylinder in place, is connected with side box body, puts Zhang Fangxiang back and forth movement for side box body along second；
Side deceleration unit, located between side power unit and side box body, puts, second, put on Zhang Fangxiang dynamic for output
Power.
Preferably, side deceleration unit can adopt following structure, comprising:
A head is put in 1 grade of side, 2 grades of sides are put head ... a n level side and put a head, and as the outfan putting a power, n is more than 2
Natural number (preferably, n be 3 or 4 or 5)；
Second motor, as the power source putting a power；
Side slowdown module, is connected to the power output shaft of the second motor；
Side driving gear, is connected to the power output shaft of side slowdown module；
Rebound, is connected to side box body；
1 grade of side output gear, is engaged with side driving gear as 1 grade of driven gear；
1 grade of side output gear shaft, puts a head with 1 grade of side and 1 grade of side output gear is fixedly connected；
1 grade of output bearing, 1 grade of side output gear shaft is supported in rebound；
1 grade of transition gear, is engaged between 1 grade of side output gear and 2 grades of side output gears, by 1 grade of side output gear
Motion is transferred to 2 grades of side output gears；
2 grades of side output gear shafts, put a head with 2 grades of sides and 2 grades of side output gears are fixedly connected；
2 grades of output bearings, 2 grades of side output gear shafts are supported in side box body；
N-1 level transition gear, is engaged between n-1 level side output gear and n level side output gear, and n-1 level side is exported
The motion of gear is transferred to n level side output gear；
N level side output gear shaft, puts a head with n level side and n level side output gear is fixedly connected；
N level exports bearing, and n level side output gear shaft is supported in side box body.
Wherein, 1 grade of transition gear can be arranged at rebound by 1 grade of transition gear axle and 1 grade of transition gear bearing.
N-1 level transition gear can be arranged at side box body by n-1 level transition gear axle and n-1 level transition gear bearing.
Wherein, side deceleration unit can also arrange baffle plate.Baffle plate can be arranged at 1 grade of side output gear shaft, 1 grade of transition tooth
Wheel shaft, 2 grades of side output gear shafts, n-1 level transition gear axle and/or n level side output gear shaft.
During enforcement, the Synchronous Radio that can realize first opening precast track plate as follows is opened, and it comprises the steps:
A, aforesaid precast track plate Synchronous Radio of first opening is opened device leveling, corrected, is arranged on and puts Zhang Gong position；
B, the mould being used for precast track plate is entered position, and will be in place for its leveling by mould positional cylinder；
C, by adjust end breaket by Duan Fangzhang mechanism along the first adjustment direction adjust to both mold ends tension connecting rod
Ce Fangzhang mechanism is adjusted along the second adjustment direction by adjustment lateral bracket and is aligned to mould both sides tension connecting rod by be aligned；
D, by the end casing of Duan Fangzhang mechanism along end slide rail mobile to putting tension position, by the side box body of Ce Fangzhang mechanism along side
Slide rail mobile to putting tension position；
E, by Duan Fangzhang mechanism along predetermined driving direction reversion so as to put a sleeve and both mold ends tension connecting rod
Para-position completely, by Ce Fangzhang mechanism along the reversion of predetermined driving direction so as to put a sleeve and mould both sides tension connecting rod
Para-position completely；
F, by controlling organization control end Fang Zhang mechanism along predetermined driving direction rotating forward, and Ce Fangzhang mechanism is along predetermined
The rotating forward of driving direction, realizes first and puts Zhang Fangxiang and the second Synchronous Radio putting Zhang Fangxiang is opened；
G, put after the completion of, reverse execution step d is resetted；
H, die arrangement device reset.
Specifically, referring to Fig. 1, the precast track plate Synchronous Radio of first opening of one embodiment of this utility model opens device, its bag
Include:
Duan Fangzhang mechanism 1, Ce Fangzhang mechanism 2, pumping plant 3, electrical control cabinet 4, positional cylinder 5, wherein: Duan Fangzhang mechanism 1, side
Fang Zhang mechanism 2, pumping plant 3, electrical control cabinet 4, positional cylinder 5 are all fixedly mounted on hardened ground, pumping plant 3 respectively with hold oil in place
Cylinder 1-7, side oil cylinder in place 2-6 and positional cylinder 5 connect, electrical control cabinet 4 respectively with the first motor 1-4-12 and the second motor 2-
7-12 connects.Duan Fangzhang mechanism 1 can move horizontally along end slide rail 1-5 in the presence of holding oil cylinder 1-7 in place, and rises at end
Move up and down along end guide bracket 1-1 in the presence of fall oil cylinder 1-2；Ce Fangzhang mechanism 2 can be in the effect of side oil cylinder in place 2-6
Lower edge wood side-guide 2-4 carries out horizontal movement, and moves up and down along side guide bracket 2-1 in the presence of the hoist cylinder 2-3 of side, fixed
Position oil cylinder 5 can be vertically moving.
As shown in Fig. 2 Duan Fangzhang mechanism 1 includes: slow down in end guide bracket 1-1, end hoist cylinder 1-2, end breaket 1-3, end
Unit 1-4, end slide rail 1-5, end casing 1-6, end oil cylinder 1-7 in place；Wherein: end deceleration unit 1-4 is connected with end casing 1-6,
By hold slide rail 1-5 and end oil cylinder 1-7 in place and end breaket 1-3 link together, then by end hoist cylinder 1-2 by its with draw
Lead support 1-1 to link together, realize the motion in the horizontally and vertically direction of Duan Fangzhang mechanism 1.
As shown in figure 3, end deceleration unit 1-4 of Duan Fangzhang mechanism 1 includes: a head 1-4-1, end cap 1-4-2, output are put in end
Gear 1-4-3, transition gear 1-4-4, ring flange 1-4-5, master gear 1-4-6, reducing gear 1-4-7, end output gear shaft 1-
4-8, end transition gear axle 1-4-9, clutch shaft bearing 1-4-10, second bearing 1-4-11, the first motor 1-4-12；Wherein: output
Gear 1-4-3 is connected with end output gear shaft 1-4-8 and is connected with end casing 1-6 by clutch shaft bearing 1-4-10, transition gear
1-4-4 is connected with end transition gear axle 1-4-9 and is connected with end casing 1-6 by second bearing 1-4-13, the first motor 1-4-
14 are connected with reducing gear 1-4-7, and master gear 1-4-6 is connected with reducing gear 1-4-7 again by ring flange 1-4-5 and end casing
1-6 connects, and end is put a head 1-4-1 and is connected with end output gear shaft 1-4-8, and end cap 1-4-2 is connected with end casing 1-6.Can be real
Now between the upper and lower the double deformed bar away from minimum 75mm put Zhang Gongneng, by controlling the rotating forward of the first motor 1-4-12 and anti-
Turn and realize the para-position of deformed bar and put Zhang Gongneng, drive the synchronization accuracy that can reach Millisecond using servomotor.
(include n=3 and n=4) as shown in Figure 4, Ce Fangzhang mechanism 2 includes: side guide bracket 2-1, lateral bracket 2-2, side liter
Fall oil cylinder 2-3, wood side-guide 2-4, side box body 2-5, side oil cylinder in place 2-6, side deceleration unit 2-7, wherein: side deceleration unit 2-7
With side box body 2-5 assembly connection, linked together by wood side-guide 2-4 and side oil cylinder in place 2-6 and lateral bracket 2-2, then pass through
It is linked together by side hoist cylinder 2-3 with side guide bracket 2-1.The fortune in achievable Duan Fangzhang mechanism horizontally and vertically direction
Dynamic, meet that two kinds of different sizes first open precast track plate puts Zhang Gongneng simultaneously.
As shown in Figure 5 (illustrate 1 grade and 2 grades of sides put a head), side deceleration unit 2-7 of Ce Fangzhang mechanism 2 includes: side is put
Head 2-7-1, baffle plate 2-7-2,2 grades of side output gear 2-7-3,1 grade of transition gear 2-7-4,1 grade of transition gear axle 2-7-5, side masters
Moving gear 2-7-6, side slowdown module 2-7-7, rebound 2-7-8,2 grades of side output gear shaft 2-7-9,2 grades of output bearing 2-7-
10th, 2 grades of output bearing 2-7-11, second motor 2-7-12；Wherein: 2 grades of side output gear 2-7-3 and 2 grades of side output gear shafts
2-7-9 is connected and is connected with side box body 2-5 by 2 grades of output bearing 2-7-10,1 grade of transition gear 2-7-4 and 1 grade of transition gear
Axle 2-7-5 is connected and is connected with side box body 2-5 by 2 grades of output bearing 2-7-11, the second motor 2-7-12 and side slowdown module
2-7-7 connects, and side driving gear 2-7-6 is connected with side slowdown module 2-7-7 by rebound 2-7-8 and side box body 2-5 even again
Connect, side is put a head 2-7-1 and is connected with 2 grades of side output gear shaft 2-7-9, and baffle plate 2-7-2 is connected with side box body 2-5.By control
Make rotating and reverse the para-position realizing deformed bar and putting Zhang Gongneng of the second motor 2-7-12.Being driven using servomotor can
Reach the synchronization accuracy of Millisecond.
Preferably, the first motor 1-4-12, the second motor 2-7-12 adopt servomotor to drive high transmission ratio reductor
Mode carries out stepless time adjustment, puts the requirement of a time it is ensured that prestressing force slowly discharges to meet.
Present embodiment can be run by following steps:
A. this Synchronous Radio is opened device leveling, correction, is accurately arranged on and puts Zhang Gong position；
B. mould enters position, will be in place for positional cylinder leveling by mould；
C. end, Ce Fangzhang mechanism pass through system lift adjustment and mould both sides and two ends (that is: surrounding) tension connecting rod water
Flat be aligned；
D. now, startup is put a reducing gear and is started to reversely rotate, and end, Ce Fangzhang mechanism pass through level oil cylinder in place, will
Put a sleeve to engage with tension connecting rod automatic aligning；
E. hydraulic oil cylinder driving end in place, side box body along end, wood side-guide mobile to putting tension position it is ensured that end, Ce Fangzhang mechanism
Engagement stops after putting in place, puts a reducing gear and persistently reversely rotates to putting after a sleeve and the complete para-position of tension connecting rod, puts
Open reducing gear to be automatically stopped；
F. started by control system simultaneously put a reducing gear rotating forward, realize Synchronous Radio and open；
G. put after the completion of opening, system self-starting level oil cylinder in place rollback, complete reset；
H. die arrangement device resets, and mould enters lower one technique.
Whereby, this device can make the many reinforcing bars with tension stress, realize synchronous uniform and stable in length and breadth and put.
In sum, precast track plate Synchronous Radio of first opening of the present utility model opens device, and it can be realized to prestress steel
Muscle carries out Synchronous Radio in longitudinally, laterally all directions and opens, and improves and puts an efficiency, shortens the production of precast track plate simultaneously
In the cycle, this device is easy to operate, and automatization level is high, need not manually participate in, and saves human cost, and its floor space is little, and
Easy to disassemble, transport, re-assembly, be capable of recycling, greatly save production cost.
Claims (10)
1. one kind first open precast track plate Synchronous Radio open device it is characterised in that comprising:
Duan Fangzhang mechanism (1), it is installed on work surface along the first installation direction, and it has the end power unit put, end
Fang Zhang mechanism (1) has puts Zhang Fangxiang for end power unit is put first, and, for the first of adjustment end power unit
Adjustment direction；
Ce Fangzhang mechanism (2), it is installed on work surface along the second installation direction, and it has the side power unit put, side
Fang Zhang mechanism (2) has puts Zhang Fangxiang for side power unit is put second, and, for the second of adjustment side power unit
Adjustment direction, has predetermined angle α between the second installation direction and the first installation direction, and first puts Zhang Fangxiang and second puts Zhang Fangxiang
Between there is predetermined angle β, there is between the first adjustment direction and the second adjustment direction predetermined angle γ；
Actuating unit (3), is connected with Duan Fangzhang mechanism (1) and Ce Fangzhang mechanism (2), and provide put and adjustment power；
Controlling organization (4), as overall control centre with Duan Fangzhang mechanism (1), Ce Fangzhang mechanism (2) and actuating unit (3) even
Connect；
Die arrangement device (5), is arranged on work surface, provides mould to correspond to the first adjustment direction of Duan Fangzhang mechanism (1)
And/or the positioning on the second adjustment direction of Ce Fangzhang mechanism (2).
2. first open as claimed in claim 1 precast track plate Synchronous Radio open device it is characterised in that: work surface refers to hardening ground
Face.
3. first open as claimed in claim 1 precast track plate Synchronous Radio open device it is characterised in that: angle α is 90 °, angle β
For 90 °, angle γ is 0 °.
4. first open as claimed in claim 3 precast track plate Synchronous Radio open device it is characterised in that: the first installation direction is water
Flat horizontal, the second installation direction is that level is longitudinal, and first puts Zhang Fangxiang for level longitudinally, and second puts Zhang Fangxiang for horizontal cross,
First adjustment direction and the second adjustment direction are vertical.
5. first opening precast track plate Synchronous Radio opens device it is characterised in that Duan Fangzhang mechanism 1 includes as claimed in claim 1:
End guiding carrier, along the first adjustment direction located at work surface；
End breaket, by hold guiding carrier along the first adjustment direction adjustable located at work surface；
End hoist cylinder, provides the power that end breaket adjusts on the first adjustment direction；
End slide rail, puts Zhang Fangxiang located at end breaket along first；
End casing, by hold slide rail along first put Zhang Fangxiang movable located at end breaket；
Hold oil cylinder in place, be connected with end casing, put Zhang Fangxiang back and forth movement for end casing along first；
End deceleration unit, between end power unit and end casing, puts first for output and puts the power opened on Zhang Fangxiang.
6. first open precast track plate Synchronous Radio as claimed in claim 5 and open device it is characterised in that end deceleration unit includes:
A head is put at two ends, as the outfan putting a power；
First motor, as the power source putting a power；
End slowdown module (1-4-7), is connected to the power output shaft of the first motor；
End master gear, is connected to the power output shaft of end slowdown module；
Ring flange, is connected to end casing；
Two clutch shaft bearings, are fixedly arranged on ring flange；
Two end output gear shafts, are hubbed at clutch shaft bearing；
Two end output gears, are fixedly arranged on end output gear shaft；
End cap, is connected to end casing, and end output gear shaft is rotationally arranged in end cap, and a head is put respectively in end output gear and end
It is fixedly arranged on end output gear shaft in the both sides of end cap；
One transition gear, is engaged between end master gear and two end output gears, the motion of end master gear is transferred to two
Individual end output gear；
One second bearing, is fixedly arranged on ring flange；
One end transition gear axle, is hubbed at second bearing.
7. first opening precast track plate Synchronous Radio opens device it is characterised in that Ce Fangzhang mechanism includes as claimed in claim 1:
Side guiding carrier, along the second adjustment direction located at work surface；
Lateral bracket, by side guiding carrier along the second adjustment direction adjustable located at work surface；
Side hoist cylinder, provides the power that lateral bracket adjusts on the second adjustment direction；
Wood side-guide, puts Zhang Fangxiang located at lateral bracket along second；
Side box body, by wood side-guide along second put Zhang Fangxiang movable located at lateral bracket；
Side oil cylinder in place, is connected with side box body, puts Zhang Fangxiang back and forth movement for side box body along second；
Side deceleration unit, located between side power unit and side box body, puts second for output and puts the power opened on Zhang Fangxiang.
8. first opening precast track plate Synchronous Radio opens device it is characterised in that side deceleration unit includes as claimed in claim 7:
A head is put in 1 grade of side, 2 grades of sides are put head ... a n level side and put a head, as the outfan putting a power, n be more than 2 from
So count；
Second motor (2-7-12), as the power source putting a power；
Side slowdown module (2-7-7), is connected to the power output shaft of the second motor；
Side driving gear (2-7-6), is connected to the power output shaft of side slowdown module；
Rebound (2-7-8), is connected to side box body；
1 grade of side output gear, is engaged with side driving gear as 1 grade of driven gear；
1 grade of side output gear shaft, puts a head with 1 grade of side and 1 grade of side output gear is fixedly connected；
1 grade of output bearing, 1 grade of side output gear shaft is supported in rebound；
1 grade of transition gear (2-7-4), is engaged between 1 grade of side output gear and 2 grades of side output gears, by 1 grade of side output gear
Motion be transferred to 2 grades of side output gears；
2 grades of side output gear shafts (2-7-9), put a head with 2 grades of sides and 2 grades of side output gears (2-7-3) are fixedly connected；
2 grades of output bearings (2-7-10), 2 grades of side output gear shafts are supported in side box body；
N-1 level transition gear, is engaged between n-1 level side output gear and n level side output gear, by n-1 level side output gear
Motion be transferred to n level side output gear；
N level side output gear shaft, puts a head with n level side and n level side output gear is fixedly connected；
N level exports bearing, and n level side output gear shaft is supported in side box body.
9. as described in claim 6 or 8 first open precast track plate Synchronous Radio open device it is characterised in that: the first motor, second
Motor adopts servomotor, and end slowdown module, side slowdown module are the reductor of high speed reducing ratio.
10. first open as claimed in claim 8 precast track plate Synchronous Radio open device it is characterised in that: n is 3 or 4 or 5.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620853816.3U CN205889515U (en) | 2016-08-08 | 2016-08-08 | It puts a device in step to open prefabricated track board earlier |
| PCT/CN2017/096363 WO2018028555A1 (en) | 2016-08-08 | 2017-08-08 | Tensioning device for prefabricated track slab and synchronous relaxation device for pre-tensioned prefabricated track slab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620853816.3U CN205889515U (en) | 2016-08-08 | 2016-08-08 | It puts a device in step to open prefabricated track board earlier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205889515U true CN205889515U (en) | 2017-01-18 |
Family
ID=57780326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620853816.3U Active CN205889515U (en) | 2016-08-08 | 2016-08-08 | It puts a device in step to open prefabricated track board earlier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205889515U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079068A (en) * | 2016-08-08 | 2016-11-09 | 中国铁道科学研究院铁道建筑研究所 | One is first opened precast track plate Synchronous Radio and is opened device and its implementation |
| CN106903791A (en) * | 2017-01-23 | 2017-06-30 | 山西高行液压股份有限公司 | Track plates reinforcing bar Synchronous Radio equipment |
| WO2018028555A1 (en) * | 2016-08-08 | 2018-02-15 | 中国铁道科学研究院铁道建筑研究所 | Tensioning device for prefabricated track slab and synchronous relaxation device for pre-tensioned prefabricated track slab |
| CN108214875A (en) * | 2018-01-23 | 2018-06-29 | 济南毕昇信息科技有限公司 | A kind of track plates automatic production line |
| WO2018133857A1 (en) * | 2017-01-23 | 2018-07-26 | 山西高行液压股份有限公司 | Tension release device for production line with pipelining units for pre-tensioned high-speed railway track slab |
-
2016
- 2016-08-08 CN CN201620853816.3U patent/CN205889515U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079068A (en) * | 2016-08-08 | 2016-11-09 | 中国铁道科学研究院铁道建筑研究所 | One is first opened precast track plate Synchronous Radio and is opened device and its implementation |
| WO2018028555A1 (en) * | 2016-08-08 | 2018-02-15 | 中国铁道科学研究院铁道建筑研究所 | Tensioning device for prefabricated track slab and synchronous relaxation device for pre-tensioned prefabricated track slab |
| CN106079068B (en) * | 2016-08-08 | 2018-09-14 | 中国铁道科学研究院铁道建筑研究所 | It is a kind of first to open precast track plate Synchronous Radio device and its implementation |
| CN106903791A (en) * | 2017-01-23 | 2017-06-30 | 山西高行液压股份有限公司 | Track plates reinforcing bar Synchronous Radio equipment |
| WO2018133857A1 (en) * | 2017-01-23 | 2018-07-26 | 山西高行液压股份有限公司 | Tension release device for production line with pipelining units for pre-tensioned high-speed railway track slab |
| CN108214875A (en) * | 2018-01-23 | 2018-06-29 | 济南毕昇信息科技有限公司 | A kind of track plates automatic production line |
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