CN205882888U - Efficient D type motor for dust catcher - Google Patents

Efficient D type motor for dust catcher Download PDF

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Publication number
CN205882888U
CN205882888U CN201620868159.XU CN201620868159U CN205882888U CN 205882888 U CN205882888 U CN 205882888U CN 201620868159 U CN201620868159 U CN 201620868159U CN 205882888 U CN205882888 U CN 205882888U
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China
Prior art keywords
vacuum cleaner
core
type vacuum
cleaner motor
rotor core
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Withdrawn - After Issue
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CN201620868159.XU
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Chinese (zh)
Inventor
张桦
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Suzhou Yong Jie Electric Machine Co Ltd
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Suzhou Yong Jie Electric Machine Co Ltd
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Priority to CN201620868159.XU priority Critical patent/CN205882888U/en
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Abstract

The utility model relates to an efficient D type motor for dust catcher, including rotor core, stator core, the movable vane wheel, static impeller and fan housing, wind on rotor core and stator core, rotor core includes the dabber, at dabber outwardly directed a plurality of end that stretches out on the surface, stretch out the radial direction of holding evenly distributed and being located the dabber, adjacent two are stretched out between the end for the wire winding groove, it is 12 to stretch out the end, contained angle between the wheel profile of wire winding groove both sides is 30, the external diameter of axle core is 18.5mm, rotor core's external diameter is 34.1mm, the width that stretches out the end is 2.4mm. Adopt the rotor core after the improvement, stator core's iron core structure, the static impeller after the improvement and the combination of movable vane wheel and the fan housing structure after the improvement have promoted vacuum effectively, have increased suction, improve the efficiency of dust catcher motor, and the efficiency of the motor after the improvement brings up to 44%~45% from 33%~35%.

Description

Efficient D type vacuum cleaner motor
Technical field
This utility model relates to motor of dust collector and manufactures field, especially relates to a kind of efficient D type vacuum cleaner with electronic Machine.
Background technology
In order to meet the requirement of different vacuum cleaner, motor of dust collector is divided into the models such as A, B, D, S, E, L, P according to big I (the differentiation standard of each company is different, is also not quite similar the naming method of motor).In the market with D type motor of dust collector Matching internal for conventional D shaped iron core, determine impeller, movable vane is taken turns and fan housing.Along with market is to efficient, the requirement of low-energy consumption electric machine More and more higher, conventional D type motor increasingly cannot meet requirement and the society requirement to environmental conservation of people's low power consuming.
The D shaped iron core of existing conventional D type suction cleaner using motor, the space of its winding slot is less, and coiling causes copper factor Too high, radiating effect is poor, and the efficiency of motor is between 33%~35%, and the utilization rate of electric energy is low, and loss is big;It determines impeller by 17 The uniform composition of sheet blade, the less draft capacity affecting unit interval inner blower in its air channel, cause unit interval inner blower to suck Equilibrium point can not be reached with the air quantity discharged, cause electric efficiency low;Its movable vane wheel is formed by 8 blades are uniform, and exhaust air rate is relatively Little, movable vane wheel is big with the local fit clearance of fan housing interface, and when motor runs, the air-flow sub-fraction that blower fan sucks in can enter Gap between movable vane wheel and fan housing, can rebound formation eddy current when the air-flow entering gap encounters the air-flow of movable vane wheel discharge, Thus cause airstream vibration, produce noise, and fraction flows into fan section by gap and causes idle work, affects vacuum And efficiency.
To sum up, if needing to meet on market the requirement to high-efficiency motor, efficiency exceedes conventional D type motor of dust collector If efficiency 35%, the cost spent will increase by 20%~30% on original Motor Foundation, and the market competitiveness is less.
Summary of the invention
Technical problem to be solved in the utility model is to provide one can improve the energy in the case of cost is less The efficient D type vacuum cleaner motor of utilization rate, the performance of motor and service efficiency.
The technical scheme in the invention for solving the technical problem is: a kind of efficient D type vacuum cleaner is with electronic Machine, including rotor core, stator core, movable vane wheel, determine impeller and fan housing, on described rotor core and stator core around Line, described rotor core includes mandrel, and protruding some external parts in described mandrel surface, described external part is equal Even distribution and be positioned at mandrel in the radial direction, is winding slot between two adjacent described external parts, described external part Being 12, the described angle between the contour line of winding slot both sides is 30 °, and the external diameter of described shaft core is 18.5mm, described The external diameter of rotor core is 34.1mm, and the width of described external part is 2.4mm.
The most concrete, the bottom land of described winding slot is curved.
The most concrete, described winding slot bottom land curved angle is 64 °, a diameter of 3.2mm of described arc.
The most concrete, described external part is in T shape.
The most concrete, described stator core is tetragon, and four angles of described stator core are arc, institute The angle of the arc stated is 16 °, and the radius of described arc is 35mm.
The most concrete, described rotor core and stator core use the silicon steel of B35A300 to be made.
The most concrete, the described blade determining impeller is 16 and is uniformly distributed, and described blade is arcuation.
The most concrete, the blade of described movable vane wheel is 9 and is uniformly distributed, and described blade is arcuation.
The most concrete, described fan housing air inlet forms an annular groove, adds in described annular groove Silica gel, the upper port of described movable vane wheel embeds in silica gel.
The most concrete, the degree of depth of described annular groove is 4mm, and the degree of depth of described silicone filler is 4mm.
The beneficial effects of the utility model are: use the rotor core after improvement, the core structure of stator core, significantly carry The high utilization ratio of the energy;Pass through the combination determining impeller and movable vane wheel after improvement, when motor runs, in the unit interval The air quantity that blower fan sucks and discharges reaches balance, reduces loss, improves the efficiency of motor of dust collector;Fan housing structure after improvement, Almost without gap between fan housing and movable vane wheel, improve the sealing between movable vane wheel and fan housing, decrease loss, effectively Improve vacuum, increase suction, improve the efficiency of motor of dust collector;To sum up, the efficiency of the motor after improvement from 33%~ 35%, bring up to 44%~45%.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model rotor core;
Fig. 2 is the structural representation of this utility model stator core;
Fig. 3 is the structural representation that this utility model determines impeller;
Fig. 4 is the structural representation of this utility model movable vane wheel;
Fig. 5 is the structural representation of this utility model fan housing;
Fig. 6 is the package assembly schematic diagram of the present invention.
In figure: 1, rotor core;11, shaft core;12, external part;13, winding slot;2, stator core;21, arc; 3, impeller is determined;31, blade;4, movable vane wheel;41, blade;5, fan housing;51, annular groove.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is explained in detail.
A kind of efficient D type vacuum cleaner motor as shown in Figure 6, including rotor core 1, stator core 2, movable vane wheel 4, Determining impeller 3 and fan housing 5, in described rotor core 1 and coiling on stator core 2, described rotor core 1 includes mandrel 11, on described mandrel 11 surface, protruding some external parts 12 in " T " font are used for spacing coiling as shown in Figure 1 Group, described external part 12 is uniformly distributed and is positioned at mandrel 11 in the radial direction, two adjacent described external parts 12 it Between be winding slot 13, the size of winding slot 13 and the density of coiling directly determine the efficiency of motor heat dissipation and electric energy Utilization rate, described external part 12 is 12, and the described angle between the contour line of winding slot 13 both sides is 30 °, described axle The external diameter of core 11 is 18.5mm, and the external diameter of described rotor core 1 is 34.1mm, and the width of described external part 12 is 2.4mm. The change of said structure, directly by the copper factor of coiling than front have dropped 30%, it is possible to increase the utilization rate of electric energy, reducing and damaging Consumption.Winding slot 13 bottom land is curved, and its angle is 64 °, a diameter of 3.2mm of its arc, at the T of the external part 12 of " T " font Prefix root is fillet, it is possible to preferably protection coiling will not scratch.
Stator core 2 is on the basis of original as shown in Figure 2, makes an adjustment the arc 21 on its four angles, Jiang Qijiao Degree diminishes, and becomes 16 °, and the radius of its arc 21 is 35mm.The benefit so made essentially consists in, and angle formed by arc 21 becomes Little, so that the space between stator core 2 and the shell of motor becomes big, facilitate air to circulate, so that heat dispersion More preferably.
Rotor core 1 and stator core 2 all use the silicon steel of B35A300 to be made, according to the performance of silicon steel own, energy Enough improve the efficiency of motor.
The blade 31 determining impeller 3 as shown in Figure 3 is reduced to 16 from original 17 and is uniformly distributed, and increases in concrete distribution Gap between big blade 31 so that air channel becomes big, and blade 31 is in gradual change type arc simultaneously, and the rounder and more smooth air channel of radian is more Smoothness, what air can be more smooth passes through air channel;The blade 41 of movable vane wheel 4 increases to 9 from original 8 as shown in Figure 4 And be uniformly distributed, the quantity of blade 41 adds 1, adds 1 air channel, makes movable vane wheel 4 suction in the unit interval, discharges Air quantity increases, and blade 41 is in gradual change type arc simultaneously, and radian is rounder and more smooth, and what air can be more smooth passes through air channel.Movable vane The air of suction is discharged by wheel 4 by determining impeller 3, in order to ensure its efficiency, therefore needs the air capacity sucking with discharging equal, so And existing technology, the discharge capacity of air is less than the suction volume of air, the most in use, can in blower fan residual air row Do not go out, thus affect the suction volume of air, and then affect electric efficiency;This utility model is by the blade 31 determining impeller 3 And the change design of the blade 41 of movable vane wheel 4, the discharge capacity determining impeller 3 air is taken turns the suction volume of 4 air, thus is protected more than movable vane Demonstrate,prove air to be detained in blower fan, therefore ensure that the balance sucking with discharging, thus reduced loss, improve the effect of motor Rate.
Fan housing 5 air inlet forms an annular groove 51 as shown in Figure 5, adds silica gel in described annular groove 51, The upper port of described movable vane wheel 4 embeds in silica gel, and the depth design of annular groove 51 is 4mm, and the silica gel degree of depth of filling is also 4mm, embeds silica gel for convenience, and the height of fan housing 5 is designed as 38mm, and its tolerance is ± 0.1mm.By in annular groove 51 Fill up silica gel so that almost without gap between fan housing 5 and movable vane wheel 4, improve the sealing between movable vane wheel 4 and fan housing 5, Eddy current will not be formed, decrease loss, effectively improve vacuum, increase suction, improve the efficiency of motor of dust collector.And Use silicone filler determined by its chemical composition and physical arrangement, its have nontoxic, the moisture absorption is antirust, cohesive force By force, high temperature resistant (1500 DEG C~1600 DEG C), stable chemical performance, there is the features such as stronger mechanical strength.
In sum, by rotor core 1, the Curve guide impeller of stator core 2 structure, copper factor being have dropped 30%, with Motor housing space becomes big, convenient heat radiation, improves the utilization rate of the energy;By the movable vane determined after impeller 3 and improvement after improvement The combination of wheel 4, when motor runs, the air quantity that unit interval inner blower sucks and discharges reaches balance, does not haves air stagnant Stay phenomenon;Fan housing 5 after improvement, almost without gap between fan housing 5 and movable vane wheel 4, improves between movable vane wheel 4 and fan housing 5 Sealing, decrease loss, effectively improve vacuum, increase suction;By above-mentioned to motor internal building block Improvement, its efficiency brings up to 44%~45% from original 33%~35%.
It is emphasized that: be the most only preferred embodiment of the present utility model, not this utility model appointed What pro forma restriction, every according to technical spirit of the present utility model, above example is made any simple modification, etc. With change and modification, all still fall within the range of technical solutions of the utility model.

Claims (10)

1. an efficient D type vacuum cleaner motor, including rotor core (1), stator core (2), movable vane wheel (4), determines leaf Wheel (3) and fan housing (5), in the upper coiling of described rotor core (1) and stator core (2), described rotor core (1) includes Mandrel (11), protruding some external parts (12) on described mandrel (11) surface, described external part (12) uniformly divides Cloth and be positioned at mandrel (11) in the radial direction, is winding slot (13) between two adjacent described external parts (12), and it is special Levying and be, described external part (12) is 12, and the described angle between the contour line of winding slot (13) both sides is 30 °, described The external diameter of shaft core (11) be 18.5mm, the external diameter of described rotor core (1) is 34.1mm, the width of described external part (12) Degree is 2.4mm.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the bottom land of described winding slot (13) Curved.
D type vacuum cleaner motor the most according to claim 2, it is characterised in that described winding slot (13) bottom land arc Shape angle is 64 °, a diameter of 3.2mm of described arc.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described external part (12) is in T word Shape.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described stator core (2) is in four limits Shape, four angles of described stator core (2) are arc, and the angle of described arc is 16 °, and the radius of described arc is 35mm。
6. according to the D type vacuum cleaner motor described in any one in Claims 1 to 5, it is characterised in that described rotor Iron core (1) and stator core (2) use the silicon steel of B35A300 to be made.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the described blade determining impeller (3) (31) being 16 and be uniformly distributed, described blade (31) is in arcuation.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that the blade of described movable vane wheel (4) (41) being 9 and be uniformly distributed, described blade (41) is in arcuation.
D type vacuum cleaner motor the most according to claim 1, it is characterised in that described fan housing (5) air inlet shape Becoming an annular groove (51), add silica gel in described annular groove (51), the upper port of described movable vane wheel (4) embeds silicon In glue.
D type vacuum cleaner motor the most according to claim 9, it is characterised in that described annular groove (51) deep Degree is 4mm, and the degree of depth of described silicone filler is 4mm.
CN201620868159.XU 2016-08-11 2016-08-11 Efficient D type motor for dust catcher Withdrawn - After Issue CN205882888U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106100175A (en) * 2016-08-11 2016-11-09 苏州永捷电机有限公司 A kind of efficient D type vacuum cleaner motor
CN110336440A (en) * 2019-05-09 2019-10-15 宁波大华电器有限公司 A kind of dust catcher brushless motor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106100175A (en) * 2016-08-11 2016-11-09 苏州永捷电机有限公司 A kind of efficient D type vacuum cleaner motor
CN106100175B (en) * 2016-08-11 2018-07-27 苏州永捷电机有限公司 A kind of D types dust catcher motor
CN110336440A (en) * 2019-05-09 2019-10-15 宁波大华电器有限公司 A kind of dust catcher brushless motor

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Granted publication date: 20170111

Effective date of abandoning: 20180727

AV01 Patent right actively abandoned