CN205880653U - Monitoring redundant controller switches process simulation volume output state's device - Google Patents

Monitoring redundant controller switches process simulation volume output state's device Download PDF

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Publication number
CN205880653U
CN205880653U CN201620800775.1U CN201620800775U CN205880653U CN 205880653 U CN205880653 U CN 205880653U CN 201620800775 U CN201620800775 U CN 201620800775U CN 205880653 U CN205880653 U CN 205880653U
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China
Prior art keywords
analog output
output state
monitoring
acquisition instrument
data acquisition
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Expired - Fee Related
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CN201620800775.1U
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Chinese (zh)
Inventor
庄义飞
张兴
周海雁
张剑
田万军
张辉
陈胜利
陈涛
高雪莹
宋毓楠
江溢洋
雷志伟
曲晓荷
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China Datang Corp Science and Technology Research Institute Co Ltd East China Branch
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China Datang Corp Science and Technology Research Institute Co Ltd East China Branch
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Priority to CN201620800775.1U priority Critical patent/CN205880653U/en
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Abstract

The utility model discloses a monitoring redundant controller switches process simulation volume output state's device, each other be redundant thermal power plant operation DCS controllers including two sets, the two sets of redundant thermal power plant operation DCS controllers remain one of them throughout and overlap online running, the two sets of one set public analog output terminals of DCS controller and analog input terminal, the analog input terminal is connected with a signal generator, the analog output terminal is connected with a signal data acquisition instrument, signal data acquisition instrument real -time supervision signal generator outgoing letter number, and when two sets of DCS controllers are redundant when switching, signal data acquisition instrument monitoring switching process analog output state. Simple structure, through the utility model discloses a process simulation volume output state's monitoring is switched the redundancy.

Description

A kind of device monitoring redundant manipulator handoff procedure analog output state
Technical field
This utility model relates to Industry Control, monitors redundant manipulator handoff procedure analog output shape particularly to one The device of state, utilizes analog input terminal and lead-out terminal at DCS controller to install signal generator and receptor, it is achieved Monitoring redundant manipulator handoff procedure analog output state.
Background technology
Along with economic development, industrial control technology obtains rapid development, and wherein scattered control system (DCS) is in industry mistake Process control obtains the most universal, be the control system of the one such as collection control technology, computer technology, network communication technology. It is widely used in the industries such as electric power, petrochemical industry, papermaking and building materials, becomes the core of Process Control System.The application of DCS significantly carries The high safety of production process, economy, stability and reliability.
The core being responsible for data processing operation in DCS system is exactly controller, the technical grade computer that general employing is special Installing operating system and configuration application software in system, read-write persistent memory, to realize various logic control.Controller leads to Cross IO module (analog input/output, On-off signal/output etc.) and obtain the process data gathered, by controller After configuration logic carries out computing, then by IO module, control instruction is delivered to on-the-spot actuator and completes the reality of control instruction Execute.For the reliability of Guarantee control system, the controller of all DCS system has all carried out redundant configuration, it is ensured that redundancy running, Under this mode, when a controller breaks down, spare controller can automatically engage operation immediately.
According to the control requirement in Industry Control, redundant manipulator is when switching, and on-the-spot actuator link is not Allow that malfunction, tripping even slow-action occurs.Owing to the DCS system of various brands is restricted or equipment length week by manufacturing technology level The factors such as under phase running status fault is sporadic, are easily caused in controller handoff procedure and occur that analog quantity and output switch parameter delay Dynamic, even there will be malfunction or tripping.If there is above phenomenon, production and relevant device to industrial system exist relatively Big security risk.
Summary of the invention
The purpose of this utility model is to propose a kind of device monitoring redundant manipulator handoff procedure analog output state, Utilize analog input terminal and lead-out terminal at DCS controller that signal generator and receptor are installed, it is achieved monitoring redundancy Controller handoff procedure analog output state.
To achieve these goals, the technical solution of the utility model is:
A kind of device monitoring redundant manipulator handoff procedure analog output state, the thermoelectricity being mutually redundant including two sets Factory runs DCS controller, and Liang Tao redundancy thermal power plant runs DCS controller and remains the most a set of on-line operation, described two sets The public a set of analog output terminal of DCS controller and analog input terminal, wherein, described analog input terminal connects to be had One signal generator, described analog output terminal connects a signal data acquisition instrument, and signal data acquisition instrument is real-time The signal that monitoring signal generator sends, when two set DCS controller redundancy switchings, signal data acquisition instrument monitoring handoff procedure Analog output state.
Scheme is further: described connection has the analog input terminal of signal generator to be stand-by set of dies analog quantity input Son, described connection has the analog output terminal of signal data acquisition instrument to be analog output spare terminal.
Scheme is further: described signal data acquisition instrument is by the measuring resistance accessed at described analog output terminal Gather signal.
Scheme is further: described measuring resistance resistance is based on corresponding DCS equipment and opens analog output channel Road resistance requirement is selected.
Scheme is further: the current signal scope that described signal generator provides is 4-20mA.
Scheme is further: the sampling rate of described signal data acquisition instrument is not less than 100MS/s.
The beneficial effects of the utility model are:
Achieve the monitoring to redundant manipulator handoff procedure analog output state by this utility model, utilize this dress Put the output analog signals state in controller handoff procedure gathering DCS control system, by high-speed data acquisition Data are analyzed by the graphics data of instrument record, it is possible to detection the controller off-air time in handoff procedure and The state change of analog output instruction, further determines that the safety and reliability in industrial system applied by DCS controller, Prevent commercial production fault and the device damage caused because of controller handoff procedure.
With embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Detailed description of the invention
A kind of device monitoring redundant manipulator handoff procedure analog output state, as it is shown in figure 1, include two sets each other The thermal power plant of redundancy runs DCS controller, it may be assumed that the first thermal power plant runs DCS controller 1 and the second thermal power plant runs DCS and controls Device 2;Liang Tao redundancy thermal power plant runs DCS controller and remains that the most a set of on-line operation, described two set DCS controllers connect To an analog quantity binding post 3, analog quantity binding post has analog output terminal 302 and analog input terminal 301, its In, described analog input terminal connects a signal generator 4, and described analog output terminal connects a signal number According to Acquisition Instrument 5, the signal that signal generator sends monitored in real time by signal data acquisition instrument, when two set DCS controller redundancy switchings Time, signal data acquisition instrument monitoring handoff procedure analog output state;It is to utilize analog signals generator to provide controller Recognizable set current value (4-20mA), through mark in parallel in DCS controller controls Logical Configuration after setting rate limit High-speed data acquisition instrument record data are delivered in the analog output channel of quasi-resistance;Wherein: described signal data acquisition instrument receives The signal that signal generator sends is that the path set by redundant manipulator is realized.
In embodiment: in order to reduce the impact on existing line, described connection has the analog input end of signal generator Son is stand-by set of dies analog quantity input terminal, and described connection has the analog output terminal of signal data acquisition instrument to be that analog output is standby Use terminal.
In embodiment: described signal data acquisition instrument is adopted by the measuring resistance 6 accessed at described analog output terminal Collection signal.Its described measuring resistance resistance is based on corresponding DCS equipment and the offresistance of analog output channel requires choosing Fixed;Test selects 100 300 ohm.
In embodiment: the current signal scope that described signal generator provides is 4-20mA, namely utilizes analog quantity to believe Number generator provides that controller is recognizable, meet and limit the current signal required, scope is at 4-20mA.Further, DCS control is utilized Speed functional device in device, it is ensured that the analog signals of signal generator input to DCS system is to set speed change, the change of setting Change rate requirement input analog amount signal and change 1% according to control system per scan period;Further, described signal data acquisition instrument Sampling rate not less than 100MS/s.

Claims (6)

1. monitor a device for redundant manipulator handoff procedure analog output state, the thermal power plant being mutually redundant including two sets Running DCS controller, Liang Tao redundancy thermal power plant runs DCS controller and remains the most a set of on-line operation, described two set DCS The public a set of analog output terminal of controller and analog input terminal, it is characterised in that described analog input terminal is even Being connected to a signal generator, described analog output terminal connects a signal data acquisition instrument, signal data acquisition instrument The signal that monitoring signal generator sends in real time, when two set DCS controller redundancy switchings, the monitoring switching of signal data acquisition instrument Process simulation amount output state.
The device of monitoring redundant manipulator handoff procedure analog output state the most according to claim 1, its feature exists In, described connection has the analog input terminal of signal generator to be stand-by set of dies analog quantity input terminal, and described connection has signal number It is analog output spare terminal according to the analog output terminal of Acquisition Instrument.
The device of monitoring redundant manipulator handoff procedure analog output state the most according to claim 1, its feature exists In, described signal data acquisition instrument gathers signal by the measuring resistance accessed at described analog output terminal.
The device of monitoring redundant manipulator handoff procedure analog output state the most according to claim 3, its feature exists In, described measuring resistance resistance is based on corresponding DCS equipment and requires to select to the offresistance of analog output channel.
The device of monitoring redundant manipulator handoff procedure analog output state the most according to claim 1, its feature exists In, the current signal scope that described signal generator provides is 4-20mA.
The device of monitoring redundant manipulator handoff procedure analog output state the most according to claim 1, its feature exists In, the sampling rate of described signal data acquisition instrument is not less than 100MS/s.
CN201620800775.1U 2016-07-28 2016-07-28 Monitoring redundant controller switches process simulation volume output state's device Expired - Fee Related CN205880653U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107992023A (en) * 2017-11-29 2018-05-04 中核控制系统工程有限公司 A kind of high precision analog exports self diagnosis redundancy switching circuit
CN108508878A (en) * 2018-06-30 2018-09-07 中国华电集团科学技术研究总院有限公司 A kind of validation checking system and method for power plant analog output channel
CN113867126A (en) * 2021-09-30 2021-12-31 南京国电南自维美德自动化有限公司 Method and system for testing synchronization performance of real-time control system with redundancy mechanism

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107992023A (en) * 2017-11-29 2018-05-04 中核控制系统工程有限公司 A kind of high precision analog exports self diagnosis redundancy switching circuit
CN108508878A (en) * 2018-06-30 2018-09-07 中国华电集团科学技术研究总院有限公司 A kind of validation checking system and method for power plant analog output channel
CN113867126A (en) * 2021-09-30 2021-12-31 南京国电南自维美德自动化有限公司 Method and system for testing synchronization performance of real-time control system with redundancy mechanism
CN113867126B (en) * 2021-09-30 2023-10-03 南京国电南自维美德自动化有限公司 Real-time control system synchronization performance test method and system with redundancy mechanism

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170111

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CF01 Termination of patent right due to non-payment of annual fee